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Zephyr ZGS-12000-7 Operation And Maintenance Manual Download Page 2

Fixed Hoist Test Facility Operation and Maintenance Manual 

ZOM-12000-7 rev 0 

 

Page 2 of 24 

 This manual contains proprietary information and is not to be copied or disclosed without written 
permission from Zephyr International LLC.   Copyright 2006-2008 

 

Table of Contents 

 
Fixed Hoist Test Facility (FHTF) ...................................................................................3

 

System Floor Plan:........................................................................................................5

 

System Interconnect Diagram.......................................................................................6

 

Assembly of FHTF: .......................................................................................................7

 

Load Cell Calibration...................................................................................................16

 

System Procedures:....................................................................................................20

 

Rescue Hoist FHTF Check List...................................................................................21

 

Startup ..................................................................................................................................21 

Shut Down ............................................................................................................................22 

Moment Diagram ........................................................................................................23

 

Assembly Drawing and Major Parts List .....................................................................24

 

 

 

Summary of Contents for ZGS-12000-7

Page 1: ...ns proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2006 2008 ZGS 12000 7 Fixed Hoist Test Facility FHTF Used in conjunct...

Page 2: ...closed without written permission from Zephyr International LLC Copyright 2006 2008 Table of Contents Fixed Hoist Test Facility FHTF 3 System Floor Plan 5 System Interconnect Diagram 6 Assembly of FHT...

Page 3: ...with a chain hoist to raise the UUT up to the top of the structure where it is attached to two load cells The two load cells provide signals to a load cell summing box where the signals are summed an...

Page 4: ...the system performance set the hoist s limit switches adjust the levelwind and replace and condition the wire rope before the UUT is mounted onto the aircraft thus minimizing aircraft down time and fl...

Page 5: ...al ZOM 12000 7 rev 0 Page 5 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2006 2008 System...

Page 6: ...d Maintenance Manual ZOM 12000 7 rev 0 Page 6 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright...

Page 7: ...itten permission from Zephyr International LLC Copyright 2006 2008 Assembly of FHTF o Unpack the crates and verify all the parts arrived in good condition o Use a forklift and lift the base weldment o...

Page 8: ...rietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2006 2008 o Locate the upper brace mount and attach it to the I beam with it...

Page 9: ...prietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2006 2008 o Flip the I beam over and attach the Hoist Hanging Weldment to i...

Page 10: ...nual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2006 2008 o With two people or a crane stand up the I beam...

Page 11: ...ational LLC Copyright 2006 2008 o Place the lower brace corner mount into position and loosely attach the brackets with one bolt in each corner Identify the left and right diagonal braces and mount th...

Page 12: ...chain hoist support to the top of the hoist hanging weldment o Then attach the chain hoist with the chain cover facing outwards o Tighten the nuts on the u bolts securely to prevent the chain hoist fr...

Page 13: ...in hoist and lower the hook to allow the hanging hoist mount to be attached o Using the chain hoist control lift the hanging hoist mount up so it can be attached to the slider assembly with its two pi...

Page 14: ...from Zephyr International LLC Copyright 2006 2008 Controls Frame 3 Phase input power receptacle Load Cell Readout and 28 VDC power Box o Mount the controls frame and the 3 phase input power receptacle...

Page 15: ...f 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2006 2008 Locate the FHTF in its final positio...

Page 16: ...ip switch setting is 12345678 COCOOCOO Set Rd CF R 2 1 If a 600 lbs load is available Scale the meter according to section 4 3 1 With the UUT mounted on the hanging hoist mount with no load on it and...

Page 17: ...just enough to allow removing the pins from the lower load cell clevis o Remove the pins and then lower the hanging mount to the lower position as shown o Install the UUT onto the post mount and insta...

Page 18: ...r disclosed without written permission from Zephyr International LLC Copyright 2006 2008 Attach the plug from the Ground Power Cart to the receptacle provided o Attach the 220 V AC power o Attach the...

Page 19: ...12000 7 rev 0 Page 19 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2006 2008 ZGS 12203 1...

Page 20: ...ted should go to zero System Operating Procedure The system is design to be operated in conjunction with the Mobile RHGSE as shown on the cover of the manual ZOM 10000 5 describes the operation and ma...

Page 21: ...nstall hoist a Install electrical connectors and tighten b Insert 2 inch bolts or pins through one side 3 Raise hanging hoist mount a Install two load bolts b Lower chain hoist to apply load to load c...

Page 22: ...rope and hook from mobile GSE 2 Raise and stow hook against hoist bell mouth 3 Turn Indicator Switch off 4 Push Circuit Breaker Switch off 5 Remove mobile GSE from under the rescue hoist 6 Detach con...

Page 23: ...ion and Maintenance Manual ZOM 12000 7 rev 0 Page 23 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Co...

Page 24: ...M 12000 7 rev 0 Page 24 of 24 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 2006 2008 Assembly Dr...

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