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TROUBLESHOOTING PROCEDURES FOR MONSOON I

Issue

Cause

What to do

After installation, 
the unit doesn’t 
work.

1.  The power source is not turned ON.

1.  Make sure the circuit breaker and the unit’s 

power is ON.

2.  The power line and the cable locking connector 

is not connecting properly.

2.  Check the power connection with the unit is 

connected properly.

3.  The switch board and control board wires are 

disconnected.

3.  Make sure the wires between the switch board 

and control board are connected properly.

4.  The wires on control board are loose.

4.  Make sure the wires on the control board are 

connected properly.

5.  The switch board or control board is defective.

5.  Change the switch board or control board.

Light works, but 
blower is not 
turning.

1.  The blower wire is not connected. 

1.  Make sure the blower wire is plugged into the 

molex connector. 

2.  The thermally protected system detects if the 

blower is too hot to operate and shuts the blower 
down.

2.  The blower will function properly after the 

thermally protected system cool down.

3.  Damaged capacitor.

3.  Change the capacitor.

4.   Blower molex plug pin is not making contact.

4.   Disconnect the blower molex plug, check pins 

inside plug to see if pin is pushed inside the 
plug too far. Reseat pin if needed.

5.  The blower is defective, possibly seized. 

5.  Change the blower. 

The unit is 
vibrating.

1.  The blower is not secure in place.

1.  Tighten the blower in place.

2.  The hood is not secured in place. 

2.  Check the installation of the hood.

3.  Damaged blower wheel.

3.  Change the blower.

The unit is 
whistling.

1.   A fi lter is not in the correct position.

1.   Adjust the fi lters until the whistling stops.

2.   The duct pipe connections are not sealed or 

connected properly.

2.   Check the duct pipe connections to be sure all 

connections are sealed properly.

The blower is 
working, but the 
lights are not.

1.  The light bulb is loose.

1.  Tighten the bulb and make sure it’s secure.

2.  Defective halogen bulb.

2.  Change the halogen bulb.

3.  The light bulb plug is disconnected.

3.  Connect the light bulb plug.

The hood is 
not venting out 
properly.

1.  The hood might be hanging too high from the 

cook top.

1.  Adjust the distance between the cook top and 

the bottom of the hood within 26” and 36” 
range.

2.  Wind from an opened window or opened 

doors in the surrounding area are affecting the 
ventilation of the hood.

2.  Close all the windows and doors to eliminate 

outside wind fl ow.

3.  Blockage in the duct opening or duct work.

3.  Remove all the blocking from the duct work or 

duct opening.

4.  The direction of duct opening is against the wind.

4.  Adjust the duct opening direction.

5.  Using the wrong size of ducting.

5.  Change the ducting to correct size.

Filter is vibrating.

1.  Filter is loose.

1.  Adjust or change the fi lter.

2.  Spring clip is broken on the fi lter.

2.  Change the spring clip.

RF Remote 
control does not 
work

1.  Battery is dead.

1.  Replace battery with type A23 12v.

2.  Poor communication with the power pack.

2.  Remote control must be within 15 ft of insert.

3.  RF remote lost communication with the insert.

3.  Reset insert and remote by switching power 

off at the circuit breaker for 5 minutes. Pace 
remote on counter top near the insert and 
switch the circuit breaker back on.

T

roubleshooting

Summary of Contents for AK9234AS

Page 1: ...e Care and Installation Guide www zephyronline com Model number Serial Number Date of Purchase Sales Dealer JAN12 0101 2012 Zephyr Ventilation Monsoon I AK9228AS AK9234AS READ AND SAVE THESE INSTRUCTIONS ...

Page 2: ...www zephyronline com ...

Page 3: ...ons 8 Electrical 9 Cabinet Preparation Installation 10 Vertical Ducting Preparation 11 Horizontal Ducting Preparation 12 14 FEATURES CONTROLS Touch Controls 15 16 RF Remote Control 17 MAINTENANCE Cleaning and Installing Filters 18 Lights 19 TROUBLESHOOTING 20 FAN CURVE WIRING DIAGRAMS 21 LIST OF PARTS AND ACCESSORIES 22 Table of Contents ...

Page 4: ...e for the type of and amount of food being prepared WARNING TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE OBSERVE THE FOLLOWING a SMOTHER FLAMES with a close fitting lid cookie sheet or metal tray then turn off the burner BE CAREFUL TO PREVENT BURNS If the flames do not go out immediately EVACUATE AND CALL THE FIRE DEPARTMENT b NEVER PICK UP A FLAMING PAN You may be burned...

Page 5: ...utral or ground circuit National Fire Protection Association Batterymarch Park Quincy Massachusetts 02269 CSA International 8501 East Pleasant Valley Road Cleveland Ohio 44131 5575 This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse Wiring must be 2 wire with ground P...

Page 6: ...8 round adaptor w damper 1 3 1 4 x 10 rectangular adaptor w damper 2 Horizontal ducting blower mount brackets 1 Top rectangular cover plate 1 Hardware package HARDWARE PACKAGE CONTENTS PARTS NOT SUPPLIED Ducting conduit and all installation tools Cable connector if required by local codes Light Bulb Removal Suction Cup 1 M4 x 6mm 8 Wire Caps 3 8 x 1 2 12 3 16 x 3 8 10 Remote Holder 1 RF Remote Con...

Page 7: ... Ft 6 Round straight 1 Ft x Ft Subtotal column 1 Duct pieces T otal Equivalent number length x used 6 Round wall cap with damper 30 Ft x Ft Round wall cap with damper 30 Ft x Ft 7 10 Round 900 elbow 15 Ft x Ft 7 10 7 10 Round 450 elbow 9 Ft x Ft Ft Ft Ft 6 Round roof cap 30 Ft x Ft 7 10 Round roof cap 30 Ft x Ft Subtotal column 2 Subtotal column 1 Total ductwork 6 roundto 3 1 4 x 10 rect transitio...

Page 8: ...igher than 36 It is important to install the hood at the proper mounting height Hoods mounted too low could result in heat damage and fire hazard while hoods mounted too high will be hard to reach and will lose its performance and efficiency If available also refer range manufacturer s height clearance requirements and recommended hood mounting height above range Vertical Ducting 8 round minimum Hor...

Page 9: ... rigid metal ductwork only Fasten all connections with sheet metal screws and tape all joints with certified Silver Tape or Duct Tape Some Ducting Options Installation Ducting Options side wall cap w gravity damper side wall cap w gravity damper Soffit or crawl space Roof Pitch w Flashing Cap 8 round or 3 1 4 x10 rect horizontal ducting 8 round vertical ducting 8 round vertical ducting ...

Page 10: ...nstallation Specifi cations Top View 3 4 View Back View 28 3 8 34 3 8 12 12 3 22 3 8 28 3 8 19 1 4 28 14 1 4 34 17 1 4 5 5 8 1 1 2 C L Ø 7 3 4 28 9 1 4 34 12 1 4 2 elec k o 10 3 4 28 9 1 4 34 12 1 4 9 7 8 C L 3 1 4 5 1 2 7 3 4 ...

Page 11: ...ing local codes and ordinances Electrical Supply This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse Wiring must be 2 wire w ground Please also refer Electrical Diagram labeled on product Cable Lock A cable locking connector not supplied might also be required by loca...

Page 12: ... in the sides FIG 3 WARNING Make sure the surface you are securing the insert to is capable of holding the weight of AK92 Failure to do so may cause personal injury or damage to cooking surface or counter 5 Finalize installation of electrical and duct work Seal duct work with certified aluminum duct tape Power on insert check for leaks around duct tape and verify proper operation NOTE If access to ...

Page 13: ...panels by removing 2 screws from behind each panel Installation Vertical Ducting Preparation 1 2 1 1 2 Locking Tabs Bottom Panel Screws 2 1 4 Remove bottom panel by 1 Removing 2 screws from left and right sides of bottom panel 2 Pulling bottom panel toward front of insert to release from locking tabs 6 Vertical ducting preparation is complete Refer to page 10 step 4 to complete installation 5 Secu...

Page 14: ...de spacer panels by removing 2 screws from behind each panel 1 2 1 1 2 Locking Tabs Bottom Panel Screws 2 1 4 Remove bottom panel by 1 Removing 2 screws from left and right sides of bottom panel 2 Pulling bottom panel toward front of insert to release from locking tabs 6 Remove blower from insert by removing the 4 3 16 x 3 8 screws from the top of the insert Set screws aside for later usage 5 Disc...

Page 15: ... shown From inside the insert secure plate to top of insert with 2 3 16 x 3 8 screws A A B C C B 8 Remove knock outs A and B for rectangular ducting Remove knock outs B and C for round ducting Rect ducting Round ducting At this point install the insert into the At this point install the insert into the cabinet by following the steps on Page cabinet by following the steps on Page 10 Step 4 After in...

Page 16: ...e Plug in blower molex plug Horizontal ducting preparation is now Horizontal ducting preparation is now complete Refer to Page 10 Step 5 to complete Refer to Page 10 Step 5 to complete installation complete installation 10 Rectangular Ducting From inside the insert push 3 1 4 x 10 rectangular adaptor through the back knock out and secure to interior back wall of insert with 8 M4 x 6mm screws 10 Ro...

Page 17: ...es levels selected 3 Delay Off This feature is used for programmed shut down of blower 5 minutes after the function is activated Press once a dot flashes in the lower right side of display indicating the function is on The blower will completely shut down after 5 minutes 4 Lights On Dim Off Switch lights on by pressing once press a second time to dim and again to shut off lights 5 Display Window T...

Page 18: ...use Reset the filter clean reminder timer after filters are cleaned and re installed With hood off press and hold for approximately 5 seconds until on display disappears The filter clean reminder function is now reset and a new 30 hours elapse cycle is initiated F Clean Filters display F flashes F hold 5 sec display from F to To Reset F A hold 5 sec display from A to To Disable hold 5 sec To Enabl...

Page 19: ...sy storage The remote may be placed on any magnetic surface such as a refrigerator or the Zephyr remote holder FIG 4 The remote holder can be inserted into a standard electrical outlet for easy storage Note The remote holder does not charge the RF remote Maximum remote control communication distance is 15 feet from the insert SYNCHRONIZATION To create a unique link between your insert and remote c...

Page 20: ...in dishwasher at low heat or soaked in hot soapy water Dry filters and re install before using hood Installing the Baffle Filters FIG 6 1 Place filter into top groove of the insert as shown and pull towards front of insert using handles 2 Pivot back of filter upwards so it is angled in the insert 3 Push filter into channel on back of insert to lock into place Replacing the Baffle Filters Hood Model Part...

Page 21: ...ing bulb counter clockwise Note Bulb does not unscrew it turns 60 degrees stops and falls out If bulbs are difficult to turn due to prolonged use firmly attach the glass suction cup provided to the bulb or use a rubber latex glove and turn counter clockwise Replacement bulbs are available at specialty lighting stores Purchase type MR16 GU 10 35W halogen For Zephyr part numbers please turn to page 22...

Page 22: ... blower wheel 3 Change the blower The unit is whistling 1 A filter is not in the correct position 1 Adjust the filters until the whistling stops 2 The duct pipe connections are not sealed or connected properly 2 Check the duct pipe connections to be sure all connections are sealed properly The blower is working but the lights are not 1 The light bulb is loose 1 Tighten the bulb and make sure it s se...

Page 23: ...utlet Diameter 8in 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 675 700 725 750 Flow rate CFM THERMALLY PROTECTED Fan 410W Lamp Max 35Wx2 Total Max 480W 3 9A Voltage 120V 60Hz AK9234AS Power consumption Model AK9228AS w p bu g y r br b Fan Curve Wiring Diagrams ...

Page 24: ...b MR16 GU10 35W each Z0B 0023 AK9228AS AK9234AS Baffle Filter Large each 50210013 AK9234AS Baffle Filter Small each 50210017 RF Remote Control 14000005 To order parts visit us online at http store zephyronline com or call us at 1 888 880 8368 List of Parts and Accessories ...

Page 25: ...r all labor costs associated with this warranty Limitations of Warranty OUR OBLIGATION TO REPAIR OR REPLACE AT OUR OPTION SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY WE SHALL NOT BE LIABLE FOR INCIDENTAL CONSE QUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE PRODUCTS THE EXPRESS WARRANTIES IN THE PRECEDING SECTION ARE EXCLUSIVE AND IN L...

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