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Zenaji Aeon A48-40-01, Installation Manual

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Zenaji Aeon A48-40-01 Installation Manual Download Page 17

Aeon Battery Installation Manual V1.2 JAN 2020  |  pg. 17

3

PRODUCT

3.4 

Additional Devices and Accessories

3.4.1 

Additional Devices

Distribution blocks, bus bars or terminal blocks (one per pole) must be used when connecting 

more than one battery to power equipment. Zenaji recommends a 300A or higher rated 

block be used to allow for flexibility of the installation.

3.4.2 

Mounting Accessories

Included with each battery are brackets to allow mounting of the battery to a wall or other 

structure.

2x Mounting Plates

4x M8 Countersunk Bolts

(for Mounting Plates)

Top Mounting Hook

Bottom Mounting Hook

Summary of Contents for Aeon A48-40-01

Page 1: ...Aeon Battery A48 40 01 A48 40 02 Installation Manual Pty Ltd...

Page 2: ......

Page 3: ...me of publication and is subject to change without notice Illustrations and images are only for the purpose of assisting with installation and system configuration and for illustration purposes only R...

Page 4: ...nded use 8 2 2 Installer Requirements 8 2 3 Safety information 8 2 3 1 General Safety Precautions 8 2 3 2 Battery Handling 9 2 3 3 Hazards 9 2 3 4 Emergency Response 10 3 Product Overview 11 3 1 Dimen...

Page 5: ...ing a single battery 21 4 4 3 Multiple Batteries 21 4 4 4 Adding a battery to an existing Zenaji battery system 21 4 5 Battery Registration 22 5 Uninstallation Return 23 5 1 Uninstallation for Repair...

Page 6: ...is document refers to one 1 93kWh Aeon Battery Battery System A battery or group of batteries connected to a single piece of power equipment or multiple power equipment that is connected together Inst...

Page 7: ...lified personnel 1 4 2 Standards The Aeon battery must be installed according to current local authority standards In Australia and New Zealand these include but are not exclusive to AS NZS 5139 2019...

Page 8: ...The battery must be installed by qualified personnel Qualified personnel must meet the following criteria The company for which the personnel works for must be certified by Zenaji to use Zenaji produ...

Page 9: ...power equipment Keep out of reach of children and animals All wiring must be protected from intrusion and cutting Store the battery in a dry place Ensure temperature is maintained between 5 C to 35 C...

Page 10: ...uth and surrounding area with clear water at once Seek medical Attention immediately Fire Fighting Measures If fire occurs when charging or discharging the batteries if it is safe to do so shut off th...

Page 11: ...verview 3 1 Dimensions and Weight Battery Width 160mm Depth 150mm Height A48 40 01 1600mm A48 40 02 1635mm Weight 36kg Cable Gland Diameter 30mm Cable bend radius allowance from base of battery 60mm 6...

Page 12: ...pg 12 Zenaji Australia Pty Ltd 3 PRODUCT 160 A48 40 01 1612 A48 40 02 1647 includes cable gland A48 40 01 1600 A48 40 02 1635 150 115 99 6 R16 120...

Page 13: ...ge Discharge Current 10s 25 C 5 C 120A 3C Battery Management System Internal cell balancing Over current trip Internal cell balancing failure detection and trip Under Voltage Over Voltage Over Current...

Page 14: ...3 3 1 Connection Cable section 3 3 2 M8 Mounting Point section 3 3 3 M8 Mounting Point section 3 3 3 A48 40 01 M8 Mounting Point section 3 3 3 Circuit Breaker section 3 3 1 Connection Cable section 3...

Page 15: ...Circuit breaker Circuit Breaker CBi Electric C Frame MKIV Curve AS shown below The circuit breaker is located at the base of the battery next to the cable When On the ON switch will be flat when Off...

Page 16: ...The BLUE A48 40 01 or BLACK A48 40 02 cable is the NEGATIVE connection 2000mm 50mm DETAIL A SCALE 1 2 160 115 99 6 M8 Mounting Locations 3 3 3 Mounting Points Where the provided mounting plate and br...

Page 17: ...e used when connecting more than one battery to power equipment Zenaji recommends a 300A or higher rated block be used to allow for flexibility of the installation 3 4 2 Mounting Accessories Included...

Page 18: ...observed Not immersed in water Ventilated space 4 2 Minimum distances Maintain the minimum distances from any power equipment associated with the Aeon Battery as specified in the diagram to the right...

Page 19: ...o be installed 40kg per battery 2 Mark and Pre drill holes the wall for fasteners Dimensions are in the diagram to the right The 4 outermost screw holes are required the middle 2 holes are optional Be...

Page 20: ...Mount the battery by sliding the Mounting Plates at the top and bottom of the battery onto the mounting brackets When horizontal allow the mounting plate to slide down to lock in place When vertical...

Page 21: ...ct multiple batteries in parallel Zenaji connecting batteries in series will invalidate any warranty claims When connecting ensure batteries are within 0 5V of each other Batteries are supplied from f...

Page 22: ...connect the wires from the power equipment to do so switch the circuit breakers to OFF on the base of the batteries and then disconnect the wires from the power equipment 4 Ensure the additional batte...

Page 23: ...tion such as a distribution block 4 Cover any bare wire 5 Unlock any lock attached to the Top Mounting Bracket 6 Lift battery off of mounting brackets NOTE 36kg weight two person lift 7 Ensure circuit...

Page 24: ...pg 24 Zenaji Australia Pty Ltd 6 TROUBLE 6 Troubleshooting Section to be added in please visit the FAQ page on zenaji com or email us at info zenaji com we apologise for any inconvenience this causes...

Page 25: ...Aeon Battery Installation Manual V1 2 JAN 2020 pg 25 6 TROUBLE...

Page 26: ...If installing an additional battery to a previously commissioned battery system a new commissioning report must be filled out for the additional battery Please go to www zenaji com on a computer or m...

Page 27: ...oning Details Serial Number s Date of Installation DD MM YYYY Installation Address Address City State Postcode Type of installation circle On Grid Off Grid Micro Grid Power Equipment Company circle Vi...

Page 28: ...RT 7 2 Customer Details Name Address leave blank if same as installation address Address City State Postcode Phone Email 7 3 Qualified Personnel Details Name Company Employed by leave blank if the sam...

Page 29: ...y State Postcode Phone Email 7 5 Qualified Personnel Acknowledgement I acknowledge that I have read through the instruction manual and installed the Aeon Battery system as specified in this document N...

Page 30: ...ralia Pty Ltd 8 CONTACT 8 Contact Zenaji Pty Ltd Tel 61 418 104 496 email info zenaji com First Floor 2 Shearson Cres Mentone Victoria 3194 Australia Revision V1 2 Document Number ZEN 015 Publication...

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