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5.

SAFETY AND OPERATION PRECAUTIONS

Because an air dryer is pressurized and contains mechanical parts, the same precautions
should be observed as with any piece of machinery of this type where carelessness in
operation or maintenance is hazardous to personnel. In addition to the many obvious
safety rules that should be followed with this type of machinery, the safety precautions as
listed below must be observed:

1.

Only qualified personnel shall be permitted to adjust, 
perform maintenance or repair this air dryer.

2.

Read all instructions completely before operating unit.

3.

Pull main electrical disconnect switch and disconnect
any separate control lines, if used, before attempting 
to work or perform maintenance on the unit.

4.

Do not attempt to service any part while dryer is in an 
operational mode.

5.

Do not attempt to remove any parts without first 
relieving the entire air system of pressure.

6.

Do not operate the dryer at pressures in excess of 
its rating.

7.

Inspect unit daily to observe and correct any unsafe 
operating conditions.

5

NOTICE

WARNING

” is used to indicate

a hazardous situation which

has some probability of death

or severe injury.  Warning

should not be considered for

property damage accidents

unless personal injury risk is

present.

NOTICE

NOTICE

” is used to indicate a

statement of company policy

as the message relates directly

or indirectly to the safety of

personnel or protection of

property.  Notice should not be

associated directly with a

hazard or hazardous situation

and must not be used in place

of “

DANGER

”, “

WARNING

”, or

CAUTION

”.

CAUTION

CAUTION

” is used to indicate

a hazardous situation which
may result in minor or
moderate injury.

OSHA Heading

Description

WARNING

The user of any air dryer manufactured by ZEKS Compressed Air Solutions, is hereby
warned that failure to follow the above Safety and Operation Precautions can result in
personal injuries or equipment damage. However, ZEKS Compressed Air Solutions
does not state as fact, nor does it mean to imply, that the preceding list of Safety and
Operating Precautions is all inclusive, and further, that the observance of this list will
prevent all personal injuries or equipment damage.

Summary of Contents for HYDRONIX 20MPS

Page 1: ...shen Parkway West Chester PA 19380 Phone 610 692 9100 800 888 2323 Fax 610 692 9192 Web www zeks com NOTICE Those operating the machine or performing maintenamce should read and understand the decals...

Page 2: ...R NOMENCLATURE 3 4 RECEIVING AND INSPECTION 4 5 SAFETY AND OPERATION PRECAUTIONS 5 6 PRINCIPLES OF OPERATION 6 7 INSTALLATION INITIAL START UP 9 8 SCHEDULED MAINTENANCE 13 9 TROUBLESHOOTING 16 10 SPAR...

Page 3: ...BBREVIATED WARRANTY ZEKS Hydronix desiccant dryers are warranted to be free from defects in material and workmanship for a period of 12 months from the original date of shipment from the factory To al...

Page 4: ...Pkg B H High Humidity H NEMA 4 40 P Adjustable Purge 6 Filter Pkg C M Moisture Load Control F K NEMA 4 100 Q P M 7 Filter Pkg D N M H D NEMA 12 40 R Repress Line 5 Filter Pkg E V N O Inlet Valves F N...

Page 5: ...al Arrangement drawing for the appropriate means for lifting or moving the dryer For those dryers that indicate lifting via the structural skid forks should extend all the way through the skid to redu...

Page 6: ...to observe and correct any unsafe operating conditions 5 NOTICE WARNING is used to indicate a hazardous situation which has some probability of death or severe injury Warning should not be considered...

Page 7: ...t Flow Check Valve allows air flow through to the outlet connection of the dryer while The Left Outlet Flow Check Valve meters the purge air to the regenerating tower 6 3 REGENERATION CYCLE Previously...

Page 8: ...alve is held closed so that the only source of air for regeneration passes through the purge adjustment assembly 6 6 VALVES Solenoid valves are electrically actuated valves used as the Inlet Flow Valv...

Page 9: ...in one of the dryer switching valves The Fail to Shift Alarm uses a pressure switch to monitor the pressure in each tower The SST anticipates the appropriate open and closed switch position based on i...

Page 10: ...ssed air lines to the inlet and outlet connections using piping and fittings suitable for the maximum pressure rating of the system Locate the prefilters as close as possible to the dryer Ensure the p...

Page 11: ...possibility of desiccant dusting and carryover into the air system 7 5 ELECTRICAL CONNECTION Make all electrical connections to the dryer as shown on the wiring diagram Care must be taken in connectin...

Page 12: ...secure the sensor cable to the sensor On dryers equipped with the Moisture Load Control Purge Saver option verify that the Purge Saver switch is in the off position to allow standard cycling at start...

Page 13: ...alve to gradually pressurize the down stream piping On dryers equipped with Moisture Load Control the Purge Saver switch may be turned ON to save purge air as described in Section 6 11 When opening th...

Page 14: ...higher muffler replace ment is recommended Section 8 4 Verify that prefilter and afterfilter differential pressure is within operating limits Change as required Section 8 2 SEMI ANNUAL MAINTENANCE FU...

Page 15: ...t Check to verify that the solenoid is receiving electric current at appropriate times in the cycle Burned out solenoid coil High low voltage Voltage should be 10 of nameplate readings 8 4 Muffler Cha...

Page 16: ...nt is packed into the towers which may interfere with the flow of the material from the towers Retainer screens located at the inlet and outlet piping connections of the tower are removable on all mod...

Page 17: ...ction Clean purge piping and muffler Check pressure source and system for leakage Check flowrate and cause for increased demand Correct flowrate condition Check air compressor aftercooler clean and se...

Page 18: ...ify Inlet Valve is closed to purging tower 0 psig tower Reset when right tower is on line PROBLEM Dryer fails to pressurize Dryer fails to purge Excessive back pressure in regener ating tower above 5...

Page 19: ...80938 680938 680938 680938 FTS Pressure Switch 600924 600924 600924 600924 Green Light NEMA 1 680999 680999 680999 680999 Yellow Light NEMA 1 680998 680998 680998 680998 Red Light NEMA 1 680997 680997...

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