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User Manual

Carl Zeiss Spectroscopy GmbH

MCS 600

Summary of Contents for MCS 600

Page 1: ...User Manual Carl Zeiss Spectroscopy GmbH MCS 600...

Page 2: ...reproduction of this document exploitation and disclosure of its content are not allowed unless expressly agreed to Violations shall result in claims for damages All rights reserved in the event of g...

Page 3: ...6 Replacing wear parts 11 2 7 Storage and transport 12 2 8 Installation and connection requirements 12 3 System Overview 13 3 1 Components 13 3 2 Housing 15 3 3 MCS 601 UV NIR spectrometer cassette 23...

Page 4: ...ork Connection 61 4 1 Manually configuring the device network no DHCP server 62 4 2 Embedding the MCS 600 in a company network with a DHCP server 63 4 3 Changing the MCS 600 s IP address 64 5 Maintena...

Page 5: ...nly designed for the intended use specified in the user manual The manufacturer accepts no liability for damages arising from improper use or insufficient maintenance Damages arising from improper use...

Page 6: ...nty The following requirements must be met for warranty claims Except for the activities listed in the Maintenance manual section no unauthorized work may be carried out on the device system Doing so...

Page 7: ...g to current engineering standards and recognized safety regulations The system bears the symbol Basic safety requirements standards and directives were applied while designing the system System safet...

Page 8: ...mbols are used in this manual Warning This symbol indicates a possible hazard for the device Caution This symbol indicates a possible hazard for the user Caution Optical radiation warning Caution Hot...

Page 9: ...efore changing the fuses Only fuses which comply with the requirements provided in the specifications may be used Using makeshift fuses or short circuiting the fuse holders is not permitted The device...

Page 10: ...es 2 3 Warranty information The manufacturer guarantees that the device has no material or production de fects when delivered Defects must be reported immediately and all necessary measures must be ta...

Page 11: ...he light guides Perform a reference measurement every time after cleaning the light guides after replacing part of the measuring system or after a re installation and record the results in a report A...

Page 12: ...em is designed to be used in a horizontal position with the housing feet facing downward We do not recommend placing the device in any other position as this will impair the device s ability to dissip...

Page 13: ...e functionality design and safe operation of the spectrometer cassettes have been tailored to this system They may therefore only be used in MCS 600 system housings The operator accepts responsibility...

Page 14: ...14 MCS 600 User Manual System Overview MCS 600...

Page 15: ...housing features the widest range of interfaces and slots 3 2 2 Safety notes Caution Line voltage Before switching on the system ensure that the operating voltage specified on the rating label on the...

Page 16: ...ia null modem cable 9 pin D SUB port RS 232 ECCU Ethernet port 10 100 64 pin connector for electrical connection of up to four 14 TE spectro meter cassettes and one lamp cassette right 1 2 3 4 5 1 2 4...

Page 17: ...7 8 14 9 13 12 11 10 Power plug Fuse drawer 12 V DC for protective housing fan not intended to be connected by the custo mer Fan I2 C bus 9 pin D SUB port for customer service only Interface for conf...

Page 18: ...24 V Aux 24 V Aux 24 V Aux 24 V GND GND GND GND IN 0 to 3 Aux 24 V OUT 0 GND S1 Relay GND GND 1 1 17 16 4 1 Trigger IN Trigger OUT 32 8 5 GND GND GND NC NC GND Note In this version only IN 0 through...

Page 19: ...tes for 9 5 and 14 inch analog housings ECCU SLOT 1 SLOT 2 SLOT 3 SLOT 4 LAMPENSLOT ECCU SLOT 2 SLOT 3 SLOT 4 LAMPENSLOT ECCU SLOT 1 SLOT 2 SLOT 3 SLOT 4 LAMPENSLOT ECCU SLOT 2 SLOT 3 SLOT 4 LAMPENSLO...

Page 20: ...rogram 5 Turn on the system The LED 1 will illuminate green when the device is ready to be used 3 2 8 Replacing slide in cassettes Please ensure that the system is disconnected before inserting removi...

Page 21: ...If the fuses blow out frequently please contact customer service The address can be found on page 2 of this document 1 Turn the device off and disconnect the power plug 2 Open the fuse drawer 7 3 Pull...

Page 22: ...22 MCS 600 User Manual MCS 600...

Page 23: ...il for removing the cassette LED BUSY LED TRIGGER LED POWER LED ERROR LED SETTLING 64 pin connector for electrically connecting slide in cassettes example corresponds to a 28 TE unit 1 2 3 4 5 6 7 8 9...

Page 24: ...measured If the LEDs do not light up as intended a failure has occurred and the slide in cassette must be replaced 3 3 3 Changing the spectrometer cassette Please ensure that the system is disconnect...

Page 25: ...LED BUSY LED TRIGGER LED POWER LED ERROR LED SETTLING LED TEMP 64 pin connector for electrically connecting slide in cassettes 1 2 3 4 5 6 7 8 9 10 Fig 9 MCS 611 NIR 2 2 spectrometer cassette front vi...

Page 26: ...re and is ready for measuring If the LED does not turn off the cooling is defective and the slide in cassette must be replaced If the LEDs do not light up as intended a failu re has occurred and the s...

Page 27: ...r removing the cassette LED BUSY LED TRIGGER LED POWER LED ERROR LED SETTLING 64 pin connector for electrically connecting slide in cassettes 1 2 3 4 5 6 7 8 9 Fig 11 MCS 621 VIS II spectrometer casse...

Page 28: ...measured If the LEDs do not light up as intended a failure has occurred and the slide in cassette must be replaced 3 5 3 Changing the spectrometer cassette Please ensure that the system is disconnect...

Page 29: ...al probes such as the OMK Eclipse or the OFR d8 The electrical power supply cable is connected to the receptacle 2 on the front of the housing Fastening screws Electrical power supply cable connection...

Page 30: ...30 MCS 600 User Manual MCS 600...

Page 31: ...nd may only be used as such 3 7 2 Operating notes The lamp cassette must be fastened with the four fastening screws When the lamp is ready for use the right LED on the ECCU controller will light up gr...

Page 32: ...32 MCS 600 User Manual MCS 600...

Page 33: ...al MCS 600 3 8 BLX 600 SMA lamp cassette 3 8 1 Overview Fastening screws SMA connector Handle rail Interface for MCS 600 housing 1 2 3 4 Fig 15 BLX 600 SMA lamp cassette 1 2 3 Fig 16 BLX 600 SMA lamp...

Page 34: ...least 30 minutes before being changed For your own safety wear face protection a leather apron and cuffed leather gloves as protection against shattering Be sure to dispose of the used lamps appropri...

Page 35: ...crews and pull the lamp cassette out of the housing 3 Loosen the six screws on the upper grill plate 1 4 Remove the upper grill plate 5 Loosen the four screws on the rear grill plate and remove the pl...

Page 36: ...36 MCS 600 User Manual MCS 600 1 3 4 5 6 2 Fig 17 BLX 600 SMA lamp replacement...

Page 37: ...MCS 600 3 9 BLX 600 CZ6 lamp cassette 3 9 1 Overview Fig 18 BLX 600 CZ6 lamp cassette 1 2 3 Fig 19 BLX 600 CZ6 lamp cassette rear view 4 Fastening screws Zeiss CZ6 connector Handle rail Interface for...

Page 38: ...least 30 minutes before being changed For your own safety wear face protection a leather apron and cuffed leather gloves as protection against shattering Be sure to dispose of the used lamps appropri...

Page 39: ...crews and pull the lamp cassette out of the housing 3 Loosen the six screws on the upper grill plate 1 4 Remove the upper grill plate 5 Loosen the four screws on the rear grill plate and remove the pl...

Page 40: ...40 MCS 600 User Manual MCS 600 1 3 4 5 6 2 Fig 20 BLX 600 CZ6 lamp replacement...

Page 41: ...Manual MCS 600 3 10 BLX 606 lamp cassette 3 10 1 Overview Fastening screws SMA connectors Handle rail Interface for MCS 600 housing 1 2 3 4 Fig 21 BLX 606 lamp cassette 2 3 1 Fig 22 BLX 606 lamp casse...

Page 42: ...ast 30 minutes before being changed For your own safety wear face protection a leather apron and cuffed leather gloves as protection against shattering Be sure to dispose of the used lamps appropriate...

Page 43: ...crews and pull the lamp cassette out of the housing 3 Loosen the six screws on the upper grill plate 1 4 Remove the upper grill plate 5 Loosen the four screws on the rear grill plate and remove the pl...

Page 44: ...44 MCS 600 User Manual MCS 600 1 3 4 5 6 2 Fig 23 BLX 606 lamp replacement...

Page 45: ...Manual MCS 600 3 3 11 CLD 600 lamp cassette 3 11 1 Overview Fastening screws SMA connector Handle rail Interface for MCS 600 housing 1 2 3 4 Fig 24 CLD 600 lamp cassette 2 1 3 Fig 25 CLD 600 lamp cass...

Page 46: ...bulb can achieve a constant working temperature Note Turning the lamp on and off frequently can considerably reduce the emitter s average life span The lamp should therefore not be turned off if work...

Page 47: ...lamp socket should now be visible 2 4 Lift the connection cable with the operating hours meter 3 5 Disconnect the connection plug from the circuit board 4 6 Loosen the locking screws on the lamp socke...

Page 48: ...48 MCS 600 User Manual MCS 600 1 3 4 6 5 7 8 9 2 Fig 26 CLD 600 lamp replacement...

Page 49: ...600 3 3 12 CLH 600 lamp cassette 3 12 1 Overview Fastening screws SMA connector Handle rail ON OFF shutter Interface for MCS 600 housing 1 2 3 4 5 Fig 27 CLH 600 lamp cassette 2 1 3 4 Fig 28 CLH 600...

Page 50: ...tter is then able to achieve a stable operating condition For very precise measurements a warm up time of 60 minutes is necessary so that the optical and mechanical components of the bulb can achieve...

Page 51: ...ug 2 Loosen the four fastening screws and pull the lamp cassette out of the housing 3 Loosen the 4 screws on the upper grating and remove the grating 1 4 Cut the cable tie if necessary 2 5 Remove the...

Page 52: ...52 MCS 600 User Manual MCS 600 1 3 4 5 6 2 Fig 29 CLH 600 lamp replacement...

Page 53: ...00 3 13 CLH 600 F lamp cassette 3 13 1 Overview Fastening screws SMA connector Handle rail ON OFF shutter Interface for MCS 600 housing 1 2 3 4 5 Fig 30 CLH 600 F lamp cassette 3 1 2 4 Fig 31 CLH 600...

Page 54: ...ter is then able to achieve a stable operating condition For very precise measurements a warm up time of 60 minutes is necessary so that the optical and mechanical components of the bulb can achieve a...

Page 55: ...ug 2 Loosen the four fastening screws and pull the lamp cassette out of the housing 3 Loosen the 4 screws on the upper grating and remove the grating 1 4 Cut the cable tie if necessary 2 5 Remove the...

Page 56: ...56 MCS 600 User Manual MCS 600 1 3 4 5 6 2 Fig 32 CLH 600 F lamp replacement...

Page 57: ...00 3 14 CLH 606 A lamp cassette 3 14 1 Overview Fastening screws SMA connectors Handle rail ON OFF shutter Interface for MCS 600 housing 1 2 3 4 5 Fig 33 CLH 606 A lamp cassette 2 1 3 4 Fig 34 CLH 606...

Page 58: ...is then able to achieve a stable operating condition For very precise measurements a warm up time of 60 minutes is necessary so that the optical and mechanical components of the bulb can achieve a con...

Page 59: ...disconnect the power plug 2 Loosen the four fastening screws and pull the lamp cassette out of the housing 3 Loosen the 4 screws on the upper grating and remove the grating 1 4 Loosen the knurled scr...

Page 60: ...60 MCS 600 User Manual MCS 600 1 3 4 5 2 Fig 35 CLH 606 A bulb replacement...

Page 61: ...d Connections are made via TCP and port 7890 Please make sure your firewall settings are configured accordingly If your network supports UDP commands you can search the network for the ad dress of a c...

Page 62: ...can identify the correct adapter by disconnecting and reconnecting the network cable several times This will change the adapter s connection status 4 In the dialog window select Internet Protocol Vers...

Page 63: ...strator The following information applies to Windows 7 1 Press the Windows button and enter Network connections 2 Select View network connections 3 Double click on the network adaptor you want to conn...

Page 64: ...hange Device s IP 2 The IP address and subnet mask can also be changed with the ethconf pro gram regardless of the ethernet adapter s configuration This program uses UDP communication and is included...

Page 65: ...0 0 Gateway 0 0 0 0 Your set IP address Changed on _____ _____ _______ IP address Subnet mask Gateway Your set IP address Changed on _____ _____ _______ IP address Subnet mask Gateway Your set IP add...

Page 66: ...66 MCS 600 User Manual MCS 600 Network Connection MCS 600...

Page 67: ...egal regulations governing the handling of inflammable liquids and solvents 5 2 Maintenance Only the parts listed in the respective sections under Spare parts may be used for maintenance of the system...

Page 68: ...68 MCS 600 User Manual Maintenance and Care MCS 600...

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