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23

Water system

Prior to water system start-up 
and balancing, the chilled and 
hot water systems should be 
flushed to clean out dirt and 
debris which may have collected 
in the piping during construction. 
All unit service valves should be 
in the closed position during 
this procedure to prevent debris 
from entering metering devices 
and coils. Strainers are 
recommended to help protect 
against debris entering units 
during normal operation. 

During system filling, air venting 
from the unit is accomplished by 
the use of the standard, manual 
air vent or the optional automatic 
air vent that is installed at the 
top of each coil’s header. Manual 
air vents are capped Schrader 
valves. To vent the air from the 
coil, unscrew the cap, turn the 
cap over and insert the pointed 

end of the cap into the vent to 
depress the valve until all of the 
air has been vented from the coil. 
When water begins to escape 
from the vent, release the valve 
and replace the cap. Automatic 
air vents may be unscrewed one 
turn counterclockwise to speed 
up the initial venting but should 
be screwed in for automatic 
venting during normal operation.

The air vents provided are not 
intended to replace the main 
system air vents and may not 
release air trapped in other parts 
of the system. Inspect the entire 
system for potential air traps and 
independently vent those areas 
as required. In addition, some 
systems may require repeated 
venting over time to fully 
eliminate air in the system.

Water treatment

Proper water treatment is 
a specialized industry and 
therefore it is recommended 
to consult an expert in this 
field to analyze the water for 
compliance with the water 
quality parameters listed below 
and to specify the appropriate 
water treatment program. The 
expert may recommend rust 
inhibitors, scaling preventative, 
antimicrobial growth agents or 
algae preventatives. Anti-freeze 
solutions, glycols, may also be 
used to lower the freezing point.

All Zehnder Rittling water coils are 
constructed of copper tubes and 
headers while multiple brass and 
bronze alloys may be present in 
the valve packages. It is the end 
user’s responsibility to ensure 
that any of the water delivery 
components are compatible with 
the treated water.

Failure to provide proper water 
quality will void the fan coil unit’s 
warranty.

Water content

Required 
concentration

Sulphate

< 200 ppm

pH

7.0 – 8.5

Chlorides

< 200 ppm

Nitrate

< 100 ppm

Iron

< 4.5 mg/L

Ammonia

< 2.0 mg/L

Manganese

< 0.1 mg/L

Dissolved solids

< 1000 mg/L

Calcium carbonate 
hardness

300 – 500 ppm

Calcium carbonate 
alkalinity

300 – 500 ppm

Particulate quantity

< 10 ppm

Particulate size

800 micron max

Start-up

Summary of Contents for FVH series

Page 1: ...i Cooling Fresh Air Clean Air Heating Vertical Hi Stack Fan Coil Installation Operation and Maintenance...

Page 2: ...k connections 16 Wiring diagram 17 Electrical connections 19 Enclosing unit 20 Start up 22 Water systems 23 EC Motor 25 Control operations 25 Maintenance 26 Replacement parts 28 Troubleshooting 29 Equ...

Page 3: ...shown in diagrams to the right Outside air available on left or right side of unit opposite riser side Available on both sides with back riser location Optional riser chase available for hideaway unit...

Page 4: ...78 6 Heating capacity optional 1 row reheat coil MBH 19 9 23 7 31 6 38 6 48 6 52 0 GPM 2 1 2 4 3 2 4 0 4 9 5 3 PD ft of H2 O 7 5 10 3 17 3 7 1 10 9 12 3 Heating capacity optional 2 row reheat coil MB...

Page 5: ...ulation Condensate insulation 2 1 2 1 2 3 4 1 2 2 1 2 1 1 2 2 1 2 1 1 2 1 2 1 1 2 3 4 3 4 1 2 1 1 4 3 4 1 1 2 1 3 4 1 1 4 1 2 1 1 4 3 4 3 4 3 4 1 3 4 1 3 4 Notes All dimensions are in inches All dimen...

Page 6: ...by others in field Risers available from 3 4 to 2 1 2 diameter with 1 2 or 3 4 thick insulation Riser length is 104 115 standard Back riser location shown See arrangement drawings for available unit c...

Page 7: ...del FVS slave Notes All dimensions are in inches All dimensions are 1 4 Wiring from electrical entry point to control enclosure is furnished and installed by others in field Outside air damper opening...

Page 8: ...ceptable riser combinations Supply Return Insulation Condensate Insulation 2 1 2 1 2 3 4 1 2 2 1 2 1 1 2 2 1 2 1 1 2 1 2 1 1 2 3 4 3 4 1 2 1 1 4 3 4 1 1 2 1 3 4 1 1 4 1 2 1 1 4 3 4 3 4 3 4 1 3 4 1 3 4...

Page 9: ...notice Dimensional data Grille size A B C D 14 x 16 17 11 16 15 11 16 15 11 16 13 11 16 12 x 14 15 11 16 13 11 16 13 11 16 11 11 16 7 x 16 17 11 16 15 11 16 8 11 16 6 11 16 6 x 14 15 11 16 13 11 16 7...

Page 10: ...untersunk screw holes Standard finish is powder coated and will be the same color as the return grille Mounting hardware included All listed dimensions are approximate and are subject to change withou...

Page 11: ...eturn air grille Notes Frame and return grilles are shipped loose for field installation Optional grille does not come with a frame Contact the factory regarding extended front panels for additional c...

Page 12: ...drilling cutting or working with chemicals Never pressurize equipment beyond specified pressures as shown on unit rating plate Always pressure test with an inert fluid such as water or dry nitrogen to...

Page 13: ...for personal injury or property damage resulting from improper or unsafe practices during the handling installation service or operation of the equipment The installation of fan coils and all associat...

Page 14: ...he customer to provide the protection necessary to prevent vandalism and weather deterioration of the equipment Under no condition should the units be left unprotected from the elements The equipment...

Page 15: ...As the unit is righted align the risers with the unit below In the case of shipped loose risers install from the lowest floor to the highest floor After the risers are field tested for leaks the Fan C...

Page 16: ...inside the unit so condensate if formed will run back into the condensate pan and not out toward the riser Any water damage caused by not following this procedure is not covered under the warranty Mak...

Page 17: ...lowing this procedure is not covered under the warranty The riser connection joints should be hydrostatically tested for leaks before furring in the unit Pressure of water column alone is approximatel...

Page 18: ...tment Such recommendations will be made by the factory upon request All ductwork and or supply and return grilles should be installed in accordance with the project plans and specifications If not inc...

Page 19: ...ED FACTORY WIRED 18AWG FACTORY WIRED 12AWG Wiring diagram 120V Standard blower motor wiring chart Size High Medium Low Capacitor Capacitor size 03 Red Blue Black Gray Yel 5 F 04 Blue Black Brown Gray...

Page 20: ...ture sensor is used wire to thermostat tb1 terminals 1 and 2 High static blower motor wiring chart Size High Medium Low Capacitor Capacitor size 03 Blue Black Brown Gray Yel 1 5 F 04 Red Blue Black Gr...

Page 21: ...trical Code and any applicable local codes Branch circuit fusing and electrical disconnect means if required must be furnished and installed by others All unit mounted control components and electrica...

Page 22: ...When cutting out supply and return holes for grilles be sure to clean all drywall dust from coils drain pans and blower discharge plenum After drywall is in place and rooms are prepared for final wal...

Page 23: ...l and stud mounting lines Install drywall to sides of unit with optional cut outs for supply outside air and thermostat Install drywall to face of unit with optional cut outs for supply return and the...

Page 24: ...acturer s warranty Start up Before beginning any start up the start up personnel should take the time to familiarize themselves with the unit options accessories and control sequence to fully understa...

Page 25: ...not release air trapped in other parts of the system Inspect the entire system for potential air traps and independently vent those areas as required In addition some systems may require repeated vent...

Page 26: ...Before and during water system balancing conditions may exist due to incorrect system pressures which may result in noticeable water noise or undesired valve operation After the entire system is balan...

Page 27: ...tentiometers marked as FL01 FL02 FL03 to adjust the airflow associated with each input Each output can be adjusted from 0 to 100 of the motor s factory programmed operating range using an instrument s...

Page 28: ...l result in rapid corrosion of the metals Strong alkali base cleaners pH of 11 or more containing sodium potassium or ammonium hydroxide are not recommended as they will aggressively corrode aluminum...

Page 29: ...lement will also cause unwanted odors in the air conditioned space as the foreign material is burned off Electrical wiring controls The electrical operation of each unit is determined by the component...

Page 30: ...to allow proper flow of condensate Failure to strictly follow this instruction will void the manufacturer s warranty and the manufacturer will not be responsible for any consequential damages due to w...

Page 31: ...activated drain pan clogged Remove debris from drain pan unclog pan unclog drain and emtpy Unit blows fuse when power is applied to unit Defective or improperly wired component Using a battery powered...

Page 32: ...operates but air delivery is low Incorrect fan speed has been selected Re select proper fan speed as required Dirty air filter Replace air filter Dirty coil Clean coil Obstruction in ductwork Check f...

Page 33: ...limit trips again check for the following conditions improper voltage to heating element obstructed fan or unit outlet reducing air flow over heating element dirty or defective heating element causing...

Page 34: ...grilles as required n n Flexible duct connections at unit n n Proper supply and return grille type and size n n Control outside air for freeze protection n n Insulate all ductwork as required Electric...

Page 35: ...of written consent from Zehnder Rittling the purchaser shall return the defective good s to the factory for inspection with freight prepaid If inspection shows the goods to be defective Zehnder Rittl...

Page 36: ...tling 100 Rittling Boulevard Buffalo NY USA 14220 T 844 934 6337 844 ZEHNDER F 716 827 6523 sales zehnder rittling com www zehnder rittling com Zehnder Rittling May 2015 English subject to change with...

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