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20

Enclosing unit

All wall framing is the 
responsibility of others. 
Normally the units are enclosed 
in the field-furnished drywall 
enclosure. The enclosure can 
be furred out from the unit with 
studs or the drywall can be 
attached directly to the sheet-
metal cabinet. For maximum 
sound attenuation, units should 
be furred out and insulated. If 
the riser pipes and electrical 
conduit face the room interior, 
then an enclosure must be furred 
out from the unit to provide 
proper clearance. If the drywall 
is attached directly to the sheet 
metal cabinet, use sheet metal 
low-profile pan-head or drywall 
screws, no longer than is 
required to provide proper grip 
to secure drywall to the sheet 
metal cabinet. The front of the 
unit is designed to have
drywall flush against the front of 
the sheet metal cabinet. Either 
1⁄2" or 5⁄8" drywall may be 
used. Be sure to keep drywall 
dust out of the unit. Drywall 
dust is hard on motors, and coil 
efficiency is reduced if drywall 
dust is allowed to collect on the 
coil fins. The manufacturer will 
not be responsible for damaged 
components due to drywall dust. 
Do not apply sheet metal screws 
or nails where they are subject to 
penetrating the coil, riser pipes, 
electrical junction boxes, and 
raceways or where they may 
impede the removal of internal 
components.

Extreme care is necessary when 
driving screws in the vicinity of 
the control box, heat exchange 
coils and drain pan to prevent 
electrical shorts and water leaks. 
The drywall material should not 
be screwed to either the drain 
pan edges or to the control-box 
enclosure.

This unit is not intended for 
direct attachment of wood, 
chipboard, or similar paneling. 
All wall finishes must be 
preceded with drywall.

When cutting out supply and 
return holes for grilles, be sure 
to clean all drywall dust from 
coils, drain pans, and blower 
discharge plenum. After drywall 
is in place and rooms are 
prepared for final wall treatment, 
the supply and return air 
openings and control component 
opening should be securely
covered to prevent introduction 
of foreign material. If the wall 
texture and/or color are to be 
sprayed, cover the coil, fan, or 
other unit parts. Unit warranties 
are voided if paint or foreign 
materials of any kind are present 
on coil, fan, piping, wiring, or 
other internal components.

A return air grille/access door 
and discharge grille (if ordered) 
are typically furnished with 
each unit. These items are 
usually shipped at time of finish 
to the contractor’s specified 
destination.

The units should not be operated 
at anytime without complete 
enclosure, supply grille, return 
air grille, and filter in place. 
Operation in any other condition 
could result in motor overloading 
or burnout, clogging of coil 
surface, fan blade damage, or all 
of the above.

Prior to installation of the return 
grille, the following final checks 
should be made:
1.  Rotate the fan wheel by 

hand to ensure that it is 
free and does not rub the 
housing. Rough handling 
during shipment may have 
caused the wheel to shift. 
Adjust, if necessary.

2.  Check to see that the 

service valves are opened 
and that the motorized 
control valve (if supplied) is 
set for automatic operation, 
if of such type.

3.  Vent all air from the coil and 

related piping.

4.  Check the drain line to see 

that it is not clogged and 
that it is properly positioned 
with a downward pitch and 
secured. Ensure that all 
hose clamps are properly 
connected and tightened 
down. These connections 
can come loose during 
shipment and/or installation.

5.  If the unit is equipped with 

a combination stop and 
balance valve in the return 
line, the proper flow should 
be set at this time.

Summary of Contents for FVH series

Page 1: ...i Cooling Fresh Air Clean Air Heating Vertical Hi Stack Fan Coil Installation Operation and Maintenance...

Page 2: ...k connections 16 Wiring diagram 17 Electrical connections 19 Enclosing unit 20 Start up 22 Water systems 23 EC Motor 25 Control operations 25 Maintenance 26 Replacement parts 28 Troubleshooting 29 Equ...

Page 3: ...shown in diagrams to the right Outside air available on left or right side of unit opposite riser side Available on both sides with back riser location Optional riser chase available for hideaway unit...

Page 4: ...78 6 Heating capacity optional 1 row reheat coil MBH 19 9 23 7 31 6 38 6 48 6 52 0 GPM 2 1 2 4 3 2 4 0 4 9 5 3 PD ft of H2 O 7 5 10 3 17 3 7 1 10 9 12 3 Heating capacity optional 2 row reheat coil MB...

Page 5: ...ulation Condensate insulation 2 1 2 1 2 3 4 1 2 2 1 2 1 1 2 2 1 2 1 1 2 1 2 1 1 2 3 4 3 4 1 2 1 1 4 3 4 1 1 2 1 3 4 1 1 4 1 2 1 1 4 3 4 3 4 3 4 1 3 4 1 3 4 Notes All dimensions are in inches All dimen...

Page 6: ...by others in field Risers available from 3 4 to 2 1 2 diameter with 1 2 or 3 4 thick insulation Riser length is 104 115 standard Back riser location shown See arrangement drawings for available unit c...

Page 7: ...del FVS slave Notes All dimensions are in inches All dimensions are 1 4 Wiring from electrical entry point to control enclosure is furnished and installed by others in field Outside air damper opening...

Page 8: ...ceptable riser combinations Supply Return Insulation Condensate Insulation 2 1 2 1 2 3 4 1 2 2 1 2 1 1 2 2 1 2 1 1 2 1 2 1 1 2 3 4 3 4 1 2 1 1 4 3 4 1 1 2 1 3 4 1 1 4 1 2 1 1 4 3 4 3 4 3 4 1 3 4 1 3 4...

Page 9: ...notice Dimensional data Grille size A B C D 14 x 16 17 11 16 15 11 16 15 11 16 13 11 16 12 x 14 15 11 16 13 11 16 13 11 16 11 11 16 7 x 16 17 11 16 15 11 16 8 11 16 6 11 16 6 x 14 15 11 16 13 11 16 7...

Page 10: ...untersunk screw holes Standard finish is powder coated and will be the same color as the return grille Mounting hardware included All listed dimensions are approximate and are subject to change withou...

Page 11: ...eturn air grille Notes Frame and return grilles are shipped loose for field installation Optional grille does not come with a frame Contact the factory regarding extended front panels for additional c...

Page 12: ...drilling cutting or working with chemicals Never pressurize equipment beyond specified pressures as shown on unit rating plate Always pressure test with an inert fluid such as water or dry nitrogen to...

Page 13: ...for personal injury or property damage resulting from improper or unsafe practices during the handling installation service or operation of the equipment The installation of fan coils and all associat...

Page 14: ...he customer to provide the protection necessary to prevent vandalism and weather deterioration of the equipment Under no condition should the units be left unprotected from the elements The equipment...

Page 15: ...As the unit is righted align the risers with the unit below In the case of shipped loose risers install from the lowest floor to the highest floor After the risers are field tested for leaks the Fan C...

Page 16: ...inside the unit so condensate if formed will run back into the condensate pan and not out toward the riser Any water damage caused by not following this procedure is not covered under the warranty Mak...

Page 17: ...lowing this procedure is not covered under the warranty The riser connection joints should be hydrostatically tested for leaks before furring in the unit Pressure of water column alone is approximatel...

Page 18: ...tment Such recommendations will be made by the factory upon request All ductwork and or supply and return grilles should be installed in accordance with the project plans and specifications If not inc...

Page 19: ...ED FACTORY WIRED 18AWG FACTORY WIRED 12AWG Wiring diagram 120V Standard blower motor wiring chart Size High Medium Low Capacitor Capacitor size 03 Red Blue Black Gray Yel 5 F 04 Blue Black Brown Gray...

Page 20: ...ture sensor is used wire to thermostat tb1 terminals 1 and 2 High static blower motor wiring chart Size High Medium Low Capacitor Capacitor size 03 Blue Black Brown Gray Yel 1 5 F 04 Red Blue Black Gr...

Page 21: ...trical Code and any applicable local codes Branch circuit fusing and electrical disconnect means if required must be furnished and installed by others All unit mounted control components and electrica...

Page 22: ...When cutting out supply and return holes for grilles be sure to clean all drywall dust from coils drain pans and blower discharge plenum After drywall is in place and rooms are prepared for final wal...

Page 23: ...l and stud mounting lines Install drywall to sides of unit with optional cut outs for supply outside air and thermostat Install drywall to face of unit with optional cut outs for supply return and the...

Page 24: ...acturer s warranty Start up Before beginning any start up the start up personnel should take the time to familiarize themselves with the unit options accessories and control sequence to fully understa...

Page 25: ...not release air trapped in other parts of the system Inspect the entire system for potential air traps and independently vent those areas as required In addition some systems may require repeated vent...

Page 26: ...Before and during water system balancing conditions may exist due to incorrect system pressures which may result in noticeable water noise or undesired valve operation After the entire system is balan...

Page 27: ...tentiometers marked as FL01 FL02 FL03 to adjust the airflow associated with each input Each output can be adjusted from 0 to 100 of the motor s factory programmed operating range using an instrument s...

Page 28: ...l result in rapid corrosion of the metals Strong alkali base cleaners pH of 11 or more containing sodium potassium or ammonium hydroxide are not recommended as they will aggressively corrode aluminum...

Page 29: ...lement will also cause unwanted odors in the air conditioned space as the foreign material is burned off Electrical wiring controls The electrical operation of each unit is determined by the component...

Page 30: ...to allow proper flow of condensate Failure to strictly follow this instruction will void the manufacturer s warranty and the manufacturer will not be responsible for any consequential damages due to w...

Page 31: ...activated drain pan clogged Remove debris from drain pan unclog pan unclog drain and emtpy Unit blows fuse when power is applied to unit Defective or improperly wired component Using a battery powered...

Page 32: ...operates but air delivery is low Incorrect fan speed has been selected Re select proper fan speed as required Dirty air filter Replace air filter Dirty coil Clean coil Obstruction in ductwork Check f...

Page 33: ...limit trips again check for the following conditions improper voltage to heating element obstructed fan or unit outlet reducing air flow over heating element dirty or defective heating element causing...

Page 34: ...grilles as required n n Flexible duct connections at unit n n Proper supply and return grille type and size n n Control outside air for freeze protection n n Insulate all ductwork as required Electric...

Page 35: ...of written consent from Zehnder Rittling the purchaser shall return the defective good s to the factory for inspection with freight prepaid If inspection shows the goods to be defective Zehnder Rittl...

Page 36: ...tling 100 Rittling Boulevard Buffalo NY USA 14220 T 844 934 6337 844 ZEHNDER F 716 827 6523 sales zehnder rittling com www zehnder rittling com Zehnder Rittling May 2015 English subject to change with...

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