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   7 - EN

2.4  Installation conditions

In order to determine whether the ComfoAir can 
be installed in a certain area, the following aspects 
must be taken into account:

•  The ComfoAir must be installed according to the 

general and locally applicable safety and instal-
lation regulations of power and water compa-
nies, as well as the instructions in this manual.

•  The  system  must  be  fitted  to  allow  sufficient 

room around the ComfoAir for the air connec-
tions and supply and exhaust ducts as well as 
for carrying out maintenance activities.

• 

The ComfoAir must be installed in a frost-free 
space. The condensation must be drained off 
frost-free, at a gradient and incorporate a 'U' bend.

 

We do not recommend installing the Com-
foAir in areas with a higher average humidity 
(such as bathroom or toilet). This will prevent 
condensation on the outside of the ComfoAir.

•  The room must offer the following provisions:

 

-   Air duct connections.

 

-  230V electrical connection.

 

-  Provisions for the condensation drain.

 

-   Wiring for an wired 3-position switch 

  (optional).

•  The cable used to connect the CC Ease panel 

or the CC Luxe panel must have the following 

specifications:

 

-  Cable type: shielded twisted pair 4x0.34mm

2

.

 

- Cable lengtth: 10m maximum.

  The connections of the CC Ease panel must 
be crossed. (Rx must be connected to Tx).

•  A gap should be left near the doors in order to 

ensure effective and draughtfree airflow in the 

house. A gap under the inside doors must be 
atleast 10mm. 

If these openings are obstructed, due to 
draught excluders or deep-pile carpet, the 

airflow in the house will stagnate. As a result, 
system performance will be compromised or 
fail altogether.

2.5  Installation of the ComfoAir

2.5.1  Transport and unpacking

Take the necessary precautions when transporting 
and unpacking the ComfoAir.

 Make sure the packing material is disposed 
of in an environmentally friendly manner.

2.5.2  Checking the delivery

Contact your supplier immediately in case of dam-

age or an incomplete delivery. The delivery must 

include:

•   ComfoAir;

 

Check the identification plate to ensure that it 

is the required type.

• 

Mounting bracket;

•  Documentation.

The ComfoAir is supplied in the following types:

Type

ComfoAir 550 L Luxe
ComfoAir 550 R Luxe
ComfoAir 550 L Luxe ERV
ComfoAir 550 R Luxe ERV
ComfoAir 550 L Luxe VV
ComfoAir 550 R Luxe VV

Meaning of the suffixes:

*   L  

=  Left version

*   R  

=  Right version

*   VV   =  Contains a preheater element by default.

*   ERV   =  Contains a enthalpy exchanger by default.

*   Luxe  =  Contains a connection board with extra func-

tion by default. 

CC Ease panel or CC Luxe panel (optional) can be ordered 

separately.

2.6  Mounting of the ComfoAir

2.6.1  Mounting on the wall

Mount

 the ComfoAir against a wall with a minimum 

mass of 200 kg/m

2

. For other types of wall, we rec

-

ommend using the Zehnder mounting frame on the 

floor (available as an optional extra). This reduces 

contact noise as much as possible. The ComfoAir 
does not require any space at the sides for effective 
operation.

 

Do  not  mount  the  side  of  the  ComfoAir 
against  the  wall  due  to  the  risk  of  impact 
sound.

1.   Fasten the mounting bracket to the wall. Make 

sure it is level and at least 878mm from the floor 

(depending on the type of condensation drain 
selected).

Leave a minimum space of 1m in front of the 

ComfoAir for carrying out maintenance.

2.   Hang the ComfoAir on the mounting bracket.
3.   Mount the condensation drain under the Com-

foAir. The stated dimension of 235 mm is an in-
dication only, and is dependent on the type of 
condensation drain selected.

Summary of Contents for ComfoAir 550 Luxe

Page 1: ...ComfoAir 550 Luxe Installer Manual...

Page 2: ...has been compiled with the utmost care The publisher cannot be held liable for any damage caused as a result of missing or incorrect information in this manual In case of dis putes the Dutch version...

Page 3: ...drain 8 2 7 Commissioning the ComfoAir 9 2 7 1 CC Ease panel 9 2 7 2 P menus for the user 11 2 7 3 P menus for the installer 13 2 8 Programming air specifications 18 2 9 Maintenance by the installer 1...

Page 4: ...EN IV EN IV...

Page 5: ...urer s war ranty for a period of 24 months after fitting up to a maximum of 30 months after the date of manu facture Warranty claims may only be submitted for material faults and or construction fault...

Page 6: ...h the ComfoAir throughout its life Instructions with regard to cleaning or replacing the filters of the intake and exhaust valves must be carefully observed The specifications stated in this document...

Page 7: ...e air G4 return air G4 2 energy efficient DC motors E with high efficient fan HE High Efficient heat exchanger with optional moisture exchanger F Display G to read data and for setting procedures Elec...

Page 8: ...330 m3 h at 215 Pa 1 21 A Maximum 460 m3 h at 410 Pa 2 46 A Electricity Power supply 230 50 V Hz Cos phi 0 46 0 62 Supply fan noise level at 0 m Position Ventilation capacity Sound power Absent Settin...

Page 9: ...Power supply 230 50 V Hz Cos phi 0 46 0 62 Supply fan noise level at 0 m Position Ventilation capacity Sound power Absent Setting 50 m3 h at 5 Pa 36 dB A Low Setting 180 m3 h at 60 Pa 58 dB A Medium...

Page 10: ...EN 6 2 3 Dimension sketch 800 724 5 569 280 5 124 5 490 180 200 208 5 208 5 265 32 ELECTRICAL AND DATA CONNECTION CONDENSATION DRAIN LEFT HANDVERSION CONDENSATION DRAIN RIGHT HANDVERSION...

Page 11: ...Installation of the ComfoAir 2 5 1 Transport and unpacking Take the necessary precautions when transporting and unpacking the ComfoAir Make sure the packing material is disposed of in an environmental...

Page 12: ...ractor hood made by Zehnder Return air Exhaust air Supply air Outside air ComfoAir Left Outside air Supply air Exhaust air Return air ComfoAir Right 2 6 3 Connection of the condensation drain ComfoAir...

Page 13: ...he RF input and analogue inputs 0 10V P9 Reading statuses from menu P5 and P6 P menus P1 P2 and P9 can be accessed by the user mainly to read statuses and set time delays The remaining P menus P3 to P...

Page 14: ...ect a value for the parameter using or 8 Press to store the settings 9 Repeat steps 5 to 8 to set multiple parameters in succession Or Press to return to the P menu so steps 3 to 8 can be repeated 10...

Page 15: ...switch to high position x minutes after operating the bathroom switch the ComfoAir switches to the high setting Low voltage input 0 Min 15 Min 0 Min P22 Optional Note Only applies to systems fitted wi...

Page 16: ...Only applies to systems fit ted with a CC Ease panel or CC Luxe panel Time for the Boost setting After pressing on the CC Luxe panel or after pressing continuosly 2 sec on the CC Ease panel the Com f...

Page 17: ...w position 16 98 nL HL 35 40 P36 Setting the capacity in of the supply fan in medium position 17 99 nL HL 50 70 P37 Setting the capacity in of the supply fan in high position 18 100 nL HL 70 90 P38 Cu...

Page 18: ...nnection with an extractor hood 0 No 1 Yes 0 If an extractor hood is electrically connected to the ventilation system the user can set the extractor hood ventilation levels via P29 P54 Confirming the...

Page 19: ...ass valve continues to function properly P61 Setting the percentage by which the supply fan must in crease its speed when the valve of the geothermal heat exchanger is opened 0 99 0 P62 Tge Temperatur...

Page 20: ...and programmes need to be checked and set to the right value P76 Self testing the ComfoAir 0 1 activate 0 The ComfoAir will run at maximum Rotation Per Minute RPM The bypass valve will open and close...

Page 21: ...0 835 0 positive analogue input 3 1 negative setting analogue input 3 0 1 0 836 read out analogue input 3 0 100 840 Analogue input 4 0 not fitted 1 fitted 0 1 0 841 0 controlling 1 programming analogu...

Page 22: ...the valves and open them as far as possible Measure the air volumes starting with the intake air and then the exhaust air If the measured air volumes deviate from the nominal air volumes by more than...

Page 23: ...ove the heat exchanger and the leakage tray F 9 Remove the heat exchanger from the leakage tray F Install the leakage tray correctly underneath the heat exchanger The slanting side of the leakage tray...

Page 24: ...r element filter Clean the filter of the Preheater if fitted once every 4 years 1 Remove the heat exchanger as instructed in the maintenance chapter of the heat exchanger 2 Remove the screw from the e...

Page 25: ...too high E4 ComfoAir has been switched off by external contact EA1 Enthalpy sensor measures exces sive Relative Humidity RH values EA2 No communication between the enthalpy sensor and the ComfoAir E15...

Page 26: ...forwards Remove the cover panel Reconnect the NTC sensor Reconnect the power to the ComfoAir Yes No Yes No Replace the NTC sensor Replace the control circuit board Yes No Was the temperature 27 C or 1...

Page 27: ...riage and pull the electronics carriage carefully forwards Activate the self test P76 on 1 Remove the cover panel Did the bypass motor preheater element motor run Yes Disconnect the power from the Com...

Page 28: ...rol circuit board Replace the NTC sensor Yes No Is the resistance of the preheater element cable infinite Replace preheater element cable Yes No Are the connections at the preheater element correct Re...

Page 29: ...e electronics carriage and pull the electronics carriage carefully forwards Remove the cover panel Activate the self test P76 on 1 Check the following Fan settings to low Supply valve s to far closed...

Page 30: ...the ComfoAir Replace the Luxe connection panel Are the fuses on the Luxe connection panel correct Yes No Replace the defective fuse Install all parts in reverse order Reconnect the power to the Comfo...

Page 31: ...ds Is there 230 VAC power present on the fan Yes No Disconnect the power from the ComfoAir Replace the control circuit board Is a control signal 1 5 10 VDC present on the fan Yes No Disconnect the pow...

Page 32: ...o Yes No Reset the unit P74 on 1 Reset the unit P74 on 1 Refit the leakage tray of the ComfoAir See the maintenance chapter of the heat exchanger Replace the Luxe connection panel Are the fuses on the...

Page 33: ...eplace the NTC sensor Remove the handles from the ComfoAir Remove the filters from the ComfoAir Release the front panel by unscrewing the screws Slide the front panel upwards and remove the front pane...

Page 34: ...s in reverse order Reconnect the power to the ComfoAir Remove the handles from the ComfoAir Remove the filters from the ComfoAir Release the front panel by unscrewing the screws Slide the front panel...

Page 35: ...ts in reverse order Reconnect the power to the ComfoCool Reconnect the power to the ComfoAir Install all parts in reverse order Disconnect the power from the ComfoAir and ComfoCool Are the connections...

Page 36: ...the power from the ComfoAir Are the connections at the CC Ease panel correct Reconnect the CC Ease panel to the ComfoAir Reconnect the power to the ComfoAir Yes No NC No communication between the CC E...

Page 37: ...power from the ComfoAir Remove the handles from the ComfoAir Remove the dirty filters from the ComfoAir Slide the clean new filters back into the ComfoAir Cleaning Vacuum the filters with a vacuum cle...

Page 38: ...locked Clean the ventilation ducts ComfoAir is in frost protection operation Wait until the weather warms up Too noisy Fan bearings defective Replace the fan bearings Fan settings to high Change the f...

Page 39: ...4 3 Temperature sensor T1 T3 in top of unit near the electronic carriage 400300025 4 Temperature sensor T2 T4 in scroll casing of both fans 400300026 5 Forst free element 400300027 6 Filter 2x 4001000...

Page 40: ...Cb Aa CCa GND GND Ext Comm N L3 PE Comm Basis RS232 KFB 12V RX TX ERR GND OFF BS GND GND FIE CH GND GND Tch Tge GND GND Tah 010 GND GND 010 AH Afterheater Bathroom switch External Filter ERR Remote fi...

Page 41: ...fortCool CC Ease panel Temperature sensor geothermal heat exchanger Temperature sensor Extractor hood Remote fixed line de activation of the fans malfunction indicator of wired 3 position switch Tempe...

Page 42: ...94 Company register Zwolle 05022293 EEC declaration of conformity Machine description Heat recovery units ComfoAir 550 series Complies with the following directives Machinery Directive 2006 42 EEC Low...

Page 43: ...39 EN...

Page 44: ...Zehnder Group Nederland B V Lingenstraat 2 8028 PM Zwolle Nederland Tel 038 429 69 11 Fax 038 422 56 94 Internet www jestorkair nl E mail info jestorkair nl Zehnder Group Nederland B V 849050948 0911...

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