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3

EN - 18 - For the installer

3.4 Installation 

conditions

In order to determine whether the ComfoAir can 
be installed in a certain area, the following aspects 
must be taken into account:
• 

The ComfoAir must be installed according to the 
general and locally applicable safety and instal-
lation regulations of power and water compa-
nies, as well as the instructions in this manual.

•  The system must be fi tted to allow suffi cient 

room around the ComfoAir for the air connec-
tions and supply and exhaust ducts as well as 
for carrying out maintenance activities.

• 

The room must offer the following provisions:

 -  

Air duct connections.

 

230V electrical connection.

 

Provisions for the condensation drain.

•  The roof vents should be made airtight and 

damp-proof. The outside air supply duct and 
the air exhaust duct between the roof/wall pas-
sage and the ComfoAir must be rendered damp 
proof. This prevents the formation of condensa-
tion on the outside of the ducts.

• 

To prevent unnecessary temperature loss in ei-
ther the summer or the winter, we recommend 
fi tting thermal and damp-proof insulation to the 
supply ducts from the ComfoAir up to the sup-
ply valves.

• 

The air exhaust duct must be fi tted with a dou-
ble-walled or insulated roof passage. This pre-
vents the formation of condensation between 
the roof boarding. In addition, the air exhaust 
duct must drain in the direction of the Com-
foAir.

•  The ComfoAir must be installed in a frost-free 

space. The condensation must be drained off 
frost-free, at a gradient and incorporate a ‘U’ 
bend.

•  

The cable used to connect the CC Ease panel 
or the CC Luxe panel must have the following 
specifi cations:

 

- Cable type: shielded twisted pair 4x0.34mm

2

.

 

- Cable length: 10 m maximum.

•  We advise fi tting both the intake and the ex-

haust connections of the ComfoAir with silenc-
ers located directly against the unit. For more 
information, please contact Zehnder.

 A 10mm gap should be left under the in-
side doors in order to ensure effective and 
draught-free air

fl

 ow in the house. If these 

openings are obstructed, due to draught 
excluders or deep-pile carpet, the air

fl

 ow in 

the house will stagnate. As a result, system 
performance will be compromised or fail al-
together.

3.5 

Installation of the ComfoAir

3.5.1  Transport and unpacking

Take care when transporting and unpacking the 
ComfoAir.

 Make sure the packing material is disposed 
of in an environmentally friendly manner.

3.5.2  Checking the delivery

Contact your supplier immediately in case of dam-
age or an incomplete delivery. The delivery must 
include:
•  

ComfoAir; Check the identifi cation plate to en-
sure that it is the required type.

• Mounting 

bracket;

• Manual.

The ComfoAir is supplied in the following types:

Type

ComfoAir L Luxe

ComfoAir L Luxe PH

ComfoAir R Luxe

ComfoAir R Luxe PH

Meaning of the suffi xes:

•  

L = 

Left.

•  

R = 

Right.

• PH = Pre-heater.
•  

Luxe =   Refers to the luxury version of the 

connector print.

CC Ease panel or CC Luxe panel (optional) can be 
ordered separately.

3.6 Wall 

mounting

Mount

 the ComfoAir against a wall with a minimum 

mass of 200 kg/m

2

.

For other types of wall, we recommend using the 
Zehnder mounting frame on the fl oor (available as 
an optional extra). This reduces contact noise as 
much as possible.

• 

Using a spirit level, fi x

 the mounting bracket 

horizontally to the wall. Use M8 anchor bolts. 
Make sure there is enough space under the 
ComfoAir to mount the siphon.

• 

Mount

 the condensation drain (not supplied) 

under the ComfoAir. The stated dimension of 
235 mm is an indication only, and is dependent 
on the type of condensation drain selected.

• 

Make sure

 to leave a minimum space of 1 metre 

in front of the ComfoAir in view of the necessary 

Summary of Contents for ComfoAir 550 Luxe

Page 1: ...ComfoAir 550 Luxe Manual...

Page 2: ...II All rights reserved This manual has been compiled with the utmost care The publisher cannot be held liable for any damage caused as a result of missing or incorrect information in this manual...

Page 3: ...eothermal heat exchanger optional 4 2 1 10 Enthalpy optional 4 2 1 11 Luxury versions extra options 4 2 2 Available operating devices 4 2 2 1 3 position switch 4 2 2 2 CO2 sensor 5 2 2 3 Bathroom swit...

Page 4: ...ction of the air ducts 19 3 6 2 Connection of the condensation drain 19 3 7 Commissioning the ComfoAir 20 3 7 2 CC Ease panel 20 3 8 Programming air specifications 26 3 9 Maintenance by the installer...

Page 5: ...Type Serial number Protecion class Insolation class 1 3 Guarantee and liability 1 3 1 Guarantee conditions The ComfoAir is covered by a manufacturer s war ranty for a period of 24 months after fitting...

Page 6: ...ings com ments and instructions as prescribed in this manual at all times Store this manual in the vicinity of the ComfoAir for its entire working life Instructions with regard to cleaning or replacin...

Page 7: ...s au tomatically All you have to do is set the required comfort temperature 2 1 4 Frost protection The ComfoAir is also fitted with a frost protection device This is an automatic protective system tha...

Page 8: ...positions of the ComfoAir One or multiple 3 position switches can be fitted in the house e g in the kitchen The following types of switches can be used Type 1 J Standard 3 position switch Type 2 J 3...

Page 9: ...ons of the bathroom switch can also be integrated into a light switch 2 2 4 CC Luxe panel The ComfoAir can be operated by means of a CC Luxe panel which can be ordered separately The CC Comfort Contro...

Page 10: ...N With this button you can read or set the comfort temperature Press and hold for less than 2 second READ Press and hold for more than 2 second SET This button allows you to programme two settings Pre...

Page 11: ...ork to the temperature set Reading the comfort temperature 1 Press briefly 2 Wait until the comfort temperature appears 3 Press again to return Setting the comfort temperature 1 Press longer than 2 se...

Page 12: ...s 1 Press to increase the ventilation volume 2 Press to decrease the ventilation volume During manual ventilation the CC Ease panel will not display AUTO but MANUAL 3 Press to return to automatic vent...

Page 13: ...e in hours using or Press again Wait until the minutes appear on the screen Select the desired time in minutes using or Press again Wait until the ventilation setting flashes Select the desired ventil...

Page 14: ...lue for the programme using or 8 Press to confirm 9 Repeat steps 3 to 8 to set multiple ventilation programmes in succession The minimum and maximum values for the available ventilation programmes are...

Page 15: ...n x minutes after operating the bathroom switch the ComfoAir switches to the HIGH POSITION 0 Min 15 Min 0 Min P22 Optional Note Only applies to systems fitted with a corded switch and a second switch...

Page 16: ...back to the set level after x minutes 1 Min 120 Min 30 Min P27 Note Only applies to systems fitted with a CC Ease panel Time for the Boost setting After pressing continu ously 2 sec the ComfoAir runs...

Page 17: ...g follow this procedure Press CC Ease panel for at least 4 seconds until the filter warning disappears Disconnect the power from the ComfoAir Remove handles A from the ComfoAir Remove the old filters...

Page 18: ...malfunction indicators In the event of a malfunction or in the event of a filter dirty alert the indicator lights up Wireless 3 position switch with malfunction in dicator The malfunction indicators...

Page 19: ...nnections C for the air ducts 2 G4 filters D for air purification 2 energy efficient DC motors E with high efficient fan HE High Efficient heat exchanger with optional moisture exchanger F Electronics...

Page 20: ...h at 240 Pa 2 56 A Electricity Power supply 230 50 V Hz Cos phi 0 48 0 62 Supply fan noise level at 0 m Position Ventilation capacity Value LOW SETTING 150 m3 h at 23 Pa 50 dB A MEDIUM SETTING 250 m3...

Page 21: ...the installer 17 EN 3 3 Dimension sketch 800 724 5 569 280 5 124 5 490 180 200 208 5 208 5 265 32 ELECTRICAL AND DATA CONNECTION CONDENSATION DRAIN LEFT HANDVERSION CONDENSATION DRAIN RIGHT HANDVERSI...

Page 22: ...fitting both the intake and the ex haust connections of the ComfoAir with silenc ers located directly against the unit For more information please contact Zehnder A 10mm gap should be left under the i...

Page 23: ...air Exhaust air Supply air Outside air ComfoAir Left Outside air Supply air Exhaust air Return air ComfoAir Right 3 6 2 Connection of the condensation drain Warm exhaust air is cooled by the outside...

Page 24: ...g P menus P3 to P8 are intended sole ly for the installer The ComfoAir s bypass valve will not work for the first 4 minutes after a power cut un less the programme mode is activated 3 7 1 CC Ease pane...

Page 25: ...nL HL 35 40 P36 Setting the capacity in of the supply fan in MEDIUM POSITION 17 99 nL HL 50 70 P37 Setting the capacity in of the supply fan in HIGH POSITION 18 100 nL HL 70 90 P38 Current capacity i...

Page 26: ...can usually be left at level 2 NOMINAL MODE factory setting In areas with frequent cold spells in winter fre quent periods of 10 C or lower level 1 should be selected HIGH PROTECTION or even level 0 G...

Page 27: ...at exchanger is fitted then the unregulated setting must be selected so that the ComfoAir s bypass valve continues to function properly P61 Setting the percentage by which the supply fan must increase...

Page 28: ...d closes if fitted P77 Resetting filter dirty counter 0 1 0 Note This resets the counter that triggers a dirty filter alert on the ComfoAir This allows the filter to be cleaned or replaced before the...

Page 29: ...1 0 841 0 control 1 programme analogue input 4 0 1 0 842 set point analogue input 4 programme 0 100 50 843 min setting analogue input 4 0 99 0 844 max setting analogue input 4 0 100 100 845 0 positiv...

Page 30: ...3 seconds on and untill InR appears on the CC Ease panel In programming mode the bypass and pre heater valves are always closed After 30 minutes the ComfoAir automatically termi nates the programming...

Page 31: ...ed edge to ensure a good seal Pull the strap E to remove the heat exchanger and the leakage tray F E F Remove the heat exchanger from the leakage tray F The heat exchanger may contain water resi dues...

Page 32: ...t using a damp cloth Install all parts in reverse order Carry out the self test in accordance with menu P76 The hollow side of the pre heater filter must face the pre heater holder Fasten the screws t...

Page 33: ...wnwards Reconnect the power Press until malfunction disappears E1 E2 Exhaust supply fan malfunction Remove filters front and metal cover Does the fan connection on the PCB register 230 VAC Yes Activat...

Page 34: ...T2 T3 T4 Disconnect the power Remove filters front and metal cover Remove the malfunctioning sensor s connector from the PCB Check the resistance of the malfunctioning sensor according to the adjacent...

Page 35: ...es Yes Replace cog No Disconnect the power and replace PCB ATTENTION Reset unit Disconnect the power and replace motor ATTENTION Risk of electrocution do not touch the PCB the pre heater or the afterh...

Page 36: ...Disconnect the power Remove filters front and metal cover Unplug Pre heater from the PCB Is resistance of Pre heater plug 300 ohms Yes Remove exchanger and Pre heater Is resistance of Pre heater cable...

Page 37: ...anger Fan dirty Clean the fan Ventilation ducts blocked Clean the ventilation ducts ComfoAir is in frost protection opera tion Too noisy Fan bearings defective Replace the fan bearings Fan settings Ch...

Page 38: ...rature sensor T1 T3 in top of unit near the electronic carriage 400300025 4 Temperature sensor T2 T4 in scroll casing of both fans 400300026 5 Forst free element 400300027 6 Filter 2x 400100030 7 Filt...

Page 39: ...ite Yellow 0 10V Blue Green Yellow Green Yellow RS232 PC GND 12V Eb Ea GND 12V 12V Ab CCb Aa CCa GND GND Ext Comm N L3 PE Comm Basis RS232 KFB 12V RX TX ERR GND OFF BS GND GND FIE CH GND GND Tch Tge G...

Page 40: ...White Brown White Brown White Yellow 0 10V Blue RS232 PC GND 12V Eb Ea GND 12V 12V Ab CCb Aa CCa GND GND Ext Comm N L3 PE Comm Basis RS232 KFB 12V RX TX ERR GND OFF BS GND GND FIE CH GND GND Tch Tge...

Page 41: ...erial number where available Location of fan units 1 2 3 4 5 1 3 Installation Engineer s Details Engineer s Name Company Address Line 1 Address Line 2 Telephone Number Post Code 1 4 Commissioning Engi...

Page 42: ...ystem installation clauses been followed as details in Tables 1 3 5 and 7 as applicable Yes No If any deviation from Tables 1 3 5 and 7 these should be detailed here Description of installed controls...

Page 43: ...tection packaging been removed including background ventila tors such that system is fully functional Yes No For ducted systems has the ductwork installation been installed in such manner that air res...

Page 44: ...Table 5 1a in ADF Extract Fan 1 Extract Fan 2 Extract Fan 3 Extract Fan 4 Extract Fan 5 For kitchen extract canopies only the highest setting needs to be recorded 3 3 Air Flow Measurements Extract Sys...

Page 45: ...l s Refer to Table 5 1b ADF Measured Air Flow Low Rate l s Design Air Flow Low Rate l s Refer to Table 5 1b in ADF Living Room 1 Living Room 2 Dining Room Bedroom 1 Bedroom 2 Bedroom 3 Bedroom 4 Bedr...

Page 46: ...694 Company register Zwolle 05022293 EG declaration of conformity Machine description Heat recovery units ComfoAir range Complies with the following directives Machinery Directive 98 37 EG Low Voltage...

Page 47: ...1 43...

Page 48: ...1 44 Zehnder Comfosystems Unit 1 Brookside Avenue Rustington West Sussex BN16 3LF J E Stork Ventilatoren B V 849050686 0709...

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