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09/2016 No. 291358

Assembly and Usage Instructions

Z 600 S-PLUS mobile scaffold tower with stabilisers

Z 600 S-PLUS folding scaffold unit COMPACT

Summary of Contents for Z600 S-PLUS

Page 1: ...09 2016 No 291358 Assembly and Usage Instructions Z600 S PLUS mobile scaffold tower with stabilisers Z 600 S PLUS folding scaffold unit COMPACT en...

Page 2: ...2...

Page 3: ...abilisers 10 2 7 Overview of scaffolding types Z 600 S PLUS mobile scaffold tower with stabilisers 15 2 8 General assembly instructions for the Z 600 S PLUS folding scaffold unit COMPACT 17 2 9 Overvi...

Page 4: ...not covered in sufficient detail in these assembly and usage instructions please contact the manufacturer directly see Section 1 2 1 2 Manufacturer ZARGES GmbH Tel 49 8 81 68 71 00 Fax 49 8 81 68 72...

Page 5: ...er The manufacturer also reserves all further rights in particular in the case of the granting of a patent or utility patent registration Any infringement of the conditions described above will result...

Page 6: ...m in enclosed spaces and 12 m outdoors For the scaffold units described in these assembly and usage instructions the maximum platform height in enclosed spaces is 10 m 7 The use of lifting tackle on...

Page 7: ...is prohibited The scaffold unit must not be lifted pulled or pushed using a fork lift 17 The surface on which the scaffold unit is moved must be able to accommodate its weight 18 Bridging the gap bet...

Page 8: ...exceed 3 Avoid all knocks and impacts When the scaffold unit is in its final position the alignment must be checked again 9 When moving the scaffold unit always take care that it does not touch any l...

Page 9: ...0 m Z600 S PLUS mobile scaffold tower with stabilisers double platform 1 35 x 1 80 m 2 50 m 3 00 m Approved in accordance with EN 1004 Scaffolding category 3 Permissible load in accordance with scaffo...

Page 10: ...he push on end frame 1 m or 2 m see Overview of scaffolding types Z 600 S PLUS mobile scaffold tower with stabilisers on page 15 1 Insert the swivel castors into the push on end frame and fasten them...

Page 11: ...types see Overview of scaffolding types Z 600 S PLUS mobile scaffold tower with stabilisers on page 15 2b Connect push on end frame with basic braces Attach basic braces above and below the first rung...

Page 12: ...d for scaffolding types with 1 m push on end frame see Overview of scaffolding types Z 600 S PLUS mobile scaffold tower with stabilisers on page 15 4 Insert diagonal braces 1 2 5 Insert both advanced...

Page 13: ...s 1 2 7 Align the scaffold unit using a spirit level 8 Fit all four stabilisers For the position of the stabilisers see Basic dimensions on page 26 1 2 3 9 Attach the ballast weights if required For b...

Page 14: ...until the scaffold height is reached 11 Attach the top platform in the centre and lock it at two opposite points 3 1 1 2 12 Insert both end toeboards U profiles are open towards the top 13 Push in the...

Page 15: ...le platform 52235 52236 52237 a1 a2 h1 h2 p1 1 to 5 1 to 5 1 to 1 1 to 1 7 52255 52256 52257 52275 52276 52277 52295 52296 52297 a1 a2 b1 b2 p1 1 to 5 1 to 5 1 to 1 1 to 1 7 52315 52316 52317 Double p...

Page 16: ...52227 h1 h2 p1 1 to 1 1 to 1 3 52245 52246 52247 52265 52266 52267 52285 52286 52287 b1 b2 p1 1 to 1 1 to 1 3 52305 52306 52307 52325 52326 52327 Double platform 52425 52426 52427 h1 h2 p1 1 to 1 1 t...

Page 17: ...old unit COMPACT The illustrations show a set up with single platform Assembly is identical for a double platform 1 Insert the swivel castors into the folding unit and fasten them with omega springs 2...

Page 18: ...ding scaffold unit COMPACT on page 24 3a Fasten the horizontal brace to the lowest rung The following step only applies for specific scaffolding types see Overview of scaffolding types Z 600 S PLUS fo...

Page 19: ...COMPACT on page 24 4 Attach and fasten the push on end frame on both sides 1 2 2 The following steps 5aa to 5ac only apply for specific scaffolding types see Overview of scaffolding types Z 600 S PLUS...

Page 20: ...20 5ab Insert platform and lock it at two opposite points 1 2 5ac Insert advanced guardrail at the top rung on the opposite side from the folding frame and lock 1 2...

Page 21: ...olding scaffold unit COMPACT on page 24 5b Insert the diagonal brace at rung 2 1 2 The next step only applies for the following folding frames see Overview of scaffolding types Z 600 S PLUS folding sc...

Page 22: ...four stabilisers For the position of the stabilisers see Basic dimensions on page 26 1 2 3 9 Attach the ballast weights if required For ballast weights see Parts list incl ballasting on page 29 10 Att...

Page 23: ...5aa to 5ac 12 Repeat steps 10 to 11 until the scaffold height is reached 13 Attach the top platform in the centre and lock it at two opposite points 3 1 1 2 14 Insert both end toeboards U profiles ar...

Page 24: ...push on end frame The following scaffold towers are equipped with a 1 m push on end frame above the folding unit Type Braces platform Rungs 53099 h1 p1 1 to 1 5 53199 53131 53231 53151 53251 53171 532...

Page 25: ...o 6 8 53201 a1 p1 2 to 6 8 2 10 Note on dismantling the scaffold tower To dismantle the scaffold tower follow the steps for assembly in reverse order Before commencing dismantling the necessary platfo...

Page 26: ...bile scaffold tower with stabilisers 60 60 A B 675 1800 2500 3000 3378 C 1350 3393 4093 4593 3393 4093 4593 3978 A mm B mm C mm Height adjustable swivel castor 42917 min 479 1085 2344 Height adjustabl...

Page 27: ...LUS folding scaffold unit COMPACT 45 45 A B 675 850 1800 3016 4141 C 1275 1450 4141 3616 A mm B mm C mm Height adjustable swivel castor 42759 min 472 1593 2852 Height adjustable swivel castor 42759 ma...

Page 28: ...7 5 42907 1 2 3 4 B A A Type plate for folding frame and push on end frame 1 Article number 2 Maximum permissible load 3 Maximum platform height 4 EAN code B Type plate for all components apart from...

Page 29: ...15 52325 Push on end frame 1m 42905 2 2 2 2 2 Push on end frame 2m 42904 2 2 4 4 6 6 8 8 10 10 12 Advanced guardrail 42837 2 2 4 4 6 6 8 8 10 10 12 Trapdoor platform 42931 1 1 2 2 3 3 4 4 5 5 6 End to...

Page 30: ...2 3 3 4 4 5 5 6 End toeboard 42913 2 2 2 2 2 2 2 2 2 2 Side toeboard 42914 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42908 2 2 2 2 2 Horizontal brace 42907 2 2 2 2 2 2 Basic brace 42887 2 2 2 2 2 Triangular...

Page 31: ...2 2 3 3 4 4 5 5 6 End toeboard 42913 2 2 2 2 2 2 2 2 2 2 Side toeboard 42944 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42938 2 2 2 2 2 Horizontal brace 42936 2 2 2 2 2 2 Basic brace 42888 2 2 2 2 2 Triangula...

Page 32: ...ithout trapdoor 42932 1 1 2 2 3 3 4 4 5 5 6 End toeboard 42911 2 2 2 2 2 2 2 2 2 2 Side toeboard 42943 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42937 2 2 2 2 2 Horizontal brace 42935 2 2 2 2 2 Basic brace 4...

Page 33: ...without trapdoor 42930 1 1 2 2 3 3 4 4 5 5 6 End toeboard 42911 2 2 2 2 2 2 2 2 2 2 Side toeboard 42914 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42908 2 2 2 2 2 Horizontal brace 42907 2 2 2 2 2 Basic brace...

Page 34: ...without trapdoor 42934 1 1 2 2 3 3 4 4 5 5 6 End toeboard 42911 2 2 2 2 2 2 2 2 2 2 Side toeboard 42944 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42938 2 2 2 2 2 Horizontal brace 42936 2 2 2 2 2 Basic brace...

Page 35: ...1 1 2 2 3 3 4 4 5 5 6 Platform without trapdoor 42932 1 1 1 1 1 End toeboard 42913 2 2 2 2 2 2 2 2 2 2 Side toeboard 42943 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42937 1 1 1 1 1 Horizontal brace 42935 1...

Page 36: ...931 1 1 2 2 3 3 4 4 5 5 6 Platform without trapdoor 42932 1 3 2 4 3 5 4 6 5 7 6 End toeboard 42911 2 2 2 2 2 2 2 2 2 2 Side toeboard 42943 2 2 2 2 2 2 2 2 2 2 Diagonal brace 42937 1 1 1 1 1 Horizontal...

Page 37: ...ers The assembly structure illustrated is merely an example The actual structure of the scaffold unit may differ 1 2 3 4 5 8 7 6 1 Advanced guardrail 2 Side toeboard 3 Push on end frame 4 Triangular s...

Page 38: ...ture illustrated is merely an example The actual structure of the scaffold unit may differ 1 2 3 4 5 6 9 8 7 1 Advanced guardrail 2 Side toeboard 3 Push on end frame 4 Folding unit 5 Triangular stabil...

Page 39: ...y of them are required depend on the specific set up and platform height of the scaffold unit On mobile scaffold towers with stabilisers ballast weights with fastening clamps Order No 42912 must be us...

Page 40: ...ating oil on tread surfaces causes falls and injuries Wipe off superfluous oil Transportation and storage Store scaffold unit components in such a way that they cannot be damaged Store scaffold unit c...

Page 41: ...nning and check that the brake stops the castor rolling or twisting In the case of swivel castors with height adjusters also check that the height adjusters move easily Check the drop out protection w...

Page 42: ...m double platform 42902 Push on end frame 2 m single platform 42904 Push on end frame 2 m double platform 42901 Trapdoor platform 1 80 m 2 50 m 3 00 m 42931 42910 42933 Platform without trapdoor 1 80...

Page 43: ...rail 1 80 m 2 50 m 3 00 m 42837 42838 42839 End toeboard 0 75 m 1 35 m 42913 42911 Side toeboard 1 80 m 2 50 m 3 00 m 42943 42914 42944 Triangular stabiliser 42850 Ballast weight 42912 Swivel castor 2...

Page 44: ...44 5 Notes...

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