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Operating and assembly instructions 

Z200 / Z300  

6

2. Design 

2.1. Safety provisions

1. 

For the stability, installation and usage of the scaffolds mentioned above, the regulations 
of EN 1004 "Mobile access and working towers" apply. 

2.  The scaffolds may only be assembled and used by people who are familiar with these 

operating and assembly instructions. 

3. 

For the assembly and disassembly of the scaffold, at least two people are required. 

4.  Only undamaged and faultless original spare parts of the 

manufacturer's scaffold system, which refers to the inspection 
certifi cate, may be used. Before using the unit, inspect all components 
for proper assembly and functionality. 

5. 

According to EN 1004, the maximum platform heights are 
limited to 8 m outdoors and 12 m in entirely closed-in spaces. 
For the scaffolds described in these operating and assembly 
instructions, the maximum platform height in entirely closed-
in spaces is 10 m. 

6. 

The use of lifts on the scaffold is not permitted. 

7. The 

fi rst platform may be at a height of max. 4.40 m above the ground. The distance 

between the other platforms may be at most 4 m. The platforms must be at least 1.70 m 
apart. 

8. 

During the assembly and disassembly of the scaffold, platforms or scaffold planks must 
be laid out completely at a distance of 2 m as assembly aids. With the use of scaffold 
planks, these must extend 500 mm beyond the scaffold on each side. It is forbidden to 
use railings and braces as a place to stand, also not for assembly and disassembly.

9.  The assembly of the scaffold is only permitted 

perpendicular on a horizontally-level subsurface 
with suffi cient carrying capacity. If necessary, load-
distributing bases must be used. 

10.  For information about the use of chassis beams, ballast weights, stabilisers and wall 

spacers to guarantee stability, see these operating and assembly instructions. 

11.  Work on the working platform is only permitted with complete 3-part side protection, 

that is, railing frames, knee protection and surrounding toe boards. The intermediate 
platforms do not have to have toe boards.

12.  Work on several working platforms simultaneously is not permitted. 

Z200-300-AA-RC4_EN.indd   6

Z200-300-AA-RC4_EN.indd   6

28.02.2008   10:20:46

28.02.2008   10:20:46

Summary of Contents for Z200

Page 1: ...Assembly and usage instructions www zarges de Z200 Z300 mobile scaffold towers Z200 300 AA RC4_EN indd 1 Z200 300 AA RC4_EN indd 1 28 02 2008 10 20 43 28 02 2008 10 20 43...

Page 2: ......

Page 3: ...ffold 8 2 3 Further applicable safety instructions 8 2 4 Technical specifications 8 2 5 General assembly specifications 9 2 6 Basic measurements 12 2 7 Identification 13 2 8 Parts list incl ballasting...

Page 4: ...2360 Weilheim Internet http www zarges de 1 3 Construction type approval The scaffolds addressed below were inspected by 1 4 Warranty The scope period and form of the warranty are established in the m...

Page 5: ...ve damages 1 7 Proper usage The scaffolds listed in these operating and assembly instructions may only be used as scaffolds according to the regulations of EN 1004 and the version overview of these op...

Page 6: ...ight of max 4 40 m above the ground The distance between the other platforms may be at most 4 m The platforms must be at least 1 70 m apart 8 During the assembly and disassembly of the scaffold platfo...

Page 7: ...wind protected area if there are wind strengths above 6 according to the Beaufort scale in case of an oncoming storm and when work is complete and protected against tipping with other suitable measur...

Page 8: ...al specifications Z200 folding scaffold 0 7 m 1 5 m Approved according to EN 1004 Scaffold group 3 Permissible load according to scaffold group 3 200 kg m Total load of the scaffold maximum 210 kg Loa...

Page 9: ...c package Fig 5 Fig 6 4 Assembly of swivel castors with shafts on the chassis beams base plates are included in the basic package Fig 7 Fig 8 5 Assembly of diagonal braces The first diagonals always b...

Page 10: ...max 0 5m Fig 19 Fig 20 10 Assembly of toe boards lengthwise board crosswise board 1 2 8 1 Assembly of railings Z200 For Fig 15 Railings for intermediate platform For Fig 16 Railings for working platf...

Page 11: ...ning the scaffold After the scaffold has been as sembled it must be aligned us ing a spirit level If the scaffold should be moved to its usage location only after assembly its alignment must absolutel...

Page 12: ...0 2800 K 1500 700 K B 1500 700 1500 K B C 1500 700 1500 K B C D 1500 700 1500 3000 2800 Z300 0 7 m 2 0 m A 2000 700 A B 2000 700 1650 A B C 2000 700 1650 A B C D 2000 700 1650 3000 3300 A B C D E 2000...

Page 13: ...assembly instructions Z200 Z300 13 Z200 Z300 2 7 Identification Item no Type plate Max platform height Load max EAN code Z200 300 AA RC4_EN indd 13 Z200 300 AA RC4_EN indd 13 28 02 2008 10 20 59 28 02...

Page 14: ...3 3 3 3 3 7 00 48402 2 1 3 4 5 7 7 5 7 7 9 00 48403 2 2 4 2 2 2 2 2 2 approx m Order no 44400 44404 44407 44405 44413 44436 44445 44441 44421 44411 44451 44455 44459 44460 4 Z300 0 7 2 0 2 55 44509 1...

Page 15: ...parts Slip in frame 2 00 m Slip in frame 1 00 m Folding unit Platform with access way Crosswise toe board Lengthwise toe board Diagonal brace Horizontal brace Stabilisers Chassis beams Railings Z200...

Page 16: ...ight 2 85 m Weight 83 1 kg Order no 48540 Scaffold comb Module A B C Working height approx 6 85 m Scaffold height 5 95 m Platform height 4 85m Weight 111 2 kg Order no 48541 Scaffold comb Module A B C...

Page 17: ...ht 3 70 m Platform height 2 60 m Weight 84 9 kg Order no 48590 Scaffold comb Module K B C Working height approx 6 60 m Scaffold height 5 70 m Platform height 4 60 m Weight 113 0 kg Order no 48591 Scaf...

Page 18: ...3 Z300 Mobile scaffold tower 0 7 2 0 Scaffold comb Platform height Module A 0 90 m Working height Weight approx 2 90 m 27 1 kg Scaffold height Order no 1 75 m 44500 Scaffold comb Platform height Modul...

Page 19: ...9 60 m Weight 201 7 kg Order no 44593 Scaffold comb Platform height Module A 0 70 m Working height Weight approx 2 70 m 31 1 kg Scaffold height Order no 1 50 m 44509 Scaffold comb Platform height Mod...

Page 20: ...is forbidden to extend the platform height by using ladders crates or other equipment 7 Tools and materials may only be handed upwards Here the weight of the tools and materials must always be taken...

Page 21: ...of weather During transport to or from the storage location the scaffold components must be secured against slipping and bumping as well as falling down When loading the scaffold components may not be...

Page 22: ...tight fit If you would like information or if you have special problems that are not treated in sufficient detail in these operating and assembly instructions you can request the required information...

Page 23: ...arts Platform with flap 1 5 m 44435 2 0 m 44436 Railings Z300 2 0 m 44413 Folding unit 1 5 m 44468 2 0 m 44404 Slip in frame 1 0 m 44407 2 0 m 44405 Basic frame 1 75 m 44400 Z200 300 AA RC4_EN indd 23...

Page 24: ...44445 Lengthwise board 1 5 m 44440 2 0 m 44441 Diagonal brace 1 5 m 44420 2 0 m 44421 Horizontal brace 1 5 m 44410 2 0 m 44411 Chassis beams 1 50 m alu 44450 1 65 m steel 44451 Z200 300 AA RC4_EN ind...

Page 25: ...perating and assembly instructions Z200 Z300 25 Z200 Z300 Stabilisers 2 2 m 44455 Base plates 0 30 m 44459 Z200 300 AA RC4_EN indd 25 Z200 300 AA RC4_EN indd 25 28 02 2008 10 21 53 28 02 2008 10 21 53...

Page 26: ...t disk 10 0 kg 44460 Swivel castors 150 mm No pieces 44454 VE 4 pcs 44444 Slip in pipe of alu 0 6 m 44449 Wall anchor 1 0 m 44461 Swivel castors 125 mm No pieces 44453 VE 4 pcs 44433 Z200 300 AA RC4_E...

Page 27: ...Operating and assembly instructions Z200 Z300 27 Z200 Z300 Entry arm steel 0 3 m 44456 Z200 300 AA RC4_EN indd 27 Z200 300 AA RC4_EN indd 27 28 02 2008 10 21 54 28 02 2008 10 21 54...

Page 28: ...Operating and assembly instructions Z200 Z300 28 NOTES Z200 300 AA RC4_EN indd 28 Z200 300 AA RC4_EN indd 28 28 02 2008 10 21 54 28 02 2008 10 21 54...

Page 29: ...Operating and assembly instructions Z200 Z300 29 Z200 Z300 NOTES Z200 300 AA RC4_EN indd 29 Z200 300 AA RC4_EN indd 29 28 02 2008 10 21 55 28 02 2008 10 21 55...

Page 30: ...Operating and assembly instructions Z200 Z300 30 NOTES Z200 300 AA RC4_EN indd 30 Z200 300 AA RC4_EN indd 30 28 02 2008 10 21 55 28 02 2008 10 21 55...

Page 31: ...Operating and assembly instructions Z200 Z300 31 Z200 Z300 NOTES Z200 300 AA RC4_EN indd 31 Z200 300 AA RC4_EN indd 31 28 02 2008 10 21 55 28 02 2008 10 21 55...

Page 32: ...Operating and assembly instructions Z200 Z300 32 NOTES Z200 300 AA RC4_EN indd 32 Z200 300 AA RC4_EN indd 32 28 02 2008 10 21 55 28 02 2008 10 21 55...

Page 33: ...Operating and assembly instructions Z200 Z300 33 Z200 Z300 NOTES Z200 300 AA RC4_EN indd 33 Z200 300 AA RC4_EN indd 33 28 02 2008 10 21 56 28 02 2008 10 21 56...

Page 34: ...Operating and assembly instructions Z200 Z300 34 NOTES Z200 300 AA RC4_EN indd 34 Z200 300 AA RC4_EN indd 34 28 02 2008 10 21 56 28 02 2008 10 21 56...

Page 35: ...Z200 300 AA RC4_EN indd 35 Z200 300 AA RC4_EN indd 35 28 02 2008 10 21 56 28 02 2008 10 21 56...

Page 36: ...No 291291 EN No 540291291000 Z200 300 AA RC4_EN indd 36 Z200 300 AA RC4_EN indd 36 28 02 2008 10 21 56 28 02 2008 10 21 56...

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