Zapi CAN TILLER User Manual Download Page 12

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ADBZP0AB - CAN TILLER - User Manual 

charged object to another. This rapid transfer has, in turn, two important 
effects: 
A)  this rapid charge transfer can determine, by induction, disturbs on the 

signal wiring and thus create malfunctions; 

this effect is particularly 

critical in modern machines, with serial communications (canbus) 
which are spread everywhere on the truck and which carry critical 
information.

 

B)  in the worst case and when the amount of charge is very high, the 

discharge process can determine failures in the electronic devices; the 
type of failure can vary from an intermittently malfunction to a completely 
failure of the electronic device. 

U

 

IMPORTANT NOTE: it is always much easier and cheaper to avoid ESD 
from being generated, than to increase the level of immunity of the 
electronic devices. 

There are different solutions for EMC issues, depending on level of emissions/ 
immunity required, the type of controller, materials and position of the wires and 
electronic components. 
 
1) 

EMISSIONS

.   Three ways can be followed to reduce the emissions:  

 

A)  SOURCE OF EMISSIONS: finding the main source of disturb and work 

on it. 

B)  SHIELDING: enclosing contactor and controller in a shielded box; using 

shielded cables;  

C)  LAYOUT: a good layout of the cables can minimize the antenna effect; 

cables running nearby the truck frame or in iron channels connected to 
truck frames is generally a suggested not expensive solution to reduce 
the emission level. 

 
2) 

ELECTROMAGNETIC IMMUNITY

. The considerations made for emissions 

are valid also for immunity. Additionally, further protection can be achieved 
with ferrite beads and bypass capacitors. 

 
3) 

ELECTROSTATIC IMMUNITY

. Three ways can be followed to prevent 

damages from ESD: 

 

A)  PREVENTION: when handling ESD-sensitive electronic parts, ensure the 

operator is grounded; test grounding devices on a daily basis for correct 
functioning; this precaution is particularly important during controller 
handling in the storing and installation phase. 

B)  ISOLATION: use anti-static containers when transferring ESD-sensitive 

material. 

C)  GROUNDING: when a complete isolation cannot be achieved, a good 

grounding can divert the discharge current trough a “safe” path; the 
frame of a truck can works like a “local earth ground”, absorbing excess 
charge. 

So it is strongly suggested to connect to truck frame all the 

parts of the truck which can be touched by the operator, who is 
most of the time the source of ESD.

 

Summary of Contents for CAN TILLER

Page 1: ...ECTRONIC OLEODYNAMIC INDUSTRIAL EQUIPMENTS CONSTRUCTION Via Parma 59 42028 POVIGLIO RE ITALY Tel 39 0522 960050 r a Fax 39 0522 960259 e mail zapi zapispa it web www zapispa it EN User Manual CAN TILL...

Page 2: ...hanges or improvements to its products at any time and without notice The present publication reflects the characteristics of the product described at the moment of distribution The publication theref...

Page 3: ...3 2 3 Insulation of truck frame 10 3 3 Protection and safety features 10 3 3 1 Protection features 10 3 3 2 Safety Features 10 3 4 EMC 11 4 DESCRIPTION OF THE CONNECTORS 13 4 1 A connector Molex Minif...

Page 4: ...nd sending them to other Can network s nodes via Can Bus Twelve digital inputs at 24 V 12 V Four analog inputs with potentiometer s output in the 0 5 V range or 0 12 V range Two inputs which can be us...

Page 5: ...V Input impedance 4 25 kohm 0 3 kohm Input impedance 7 4 kohm 0 4 kohm only for DI4 and DI5 DI12 AI5 Commutation threshold 5 V 0 5 V Input impedance 47 3 kohm 2 4 kohm DI13 AI6 Commutation threshold O...

Page 6: ...nd NPOT CAN 12 The potentiometer supply available are 12 V or 5 V the maximum load current provided by the internal voltage regulator is 100 mA so the minimum load is 47 PPOT 5 V 120 PPOT 12 V The sta...

Page 7: ...g choice of cables or other parts could lead to failures misbehaviour bad performances 3 1 1 Connection cables For the auxiliary connections use cables of 0 5 mm section 3 1 2 Fuses Use a 10 A Fuse fo...

Page 8: ...system to disturbances a good choice would be to use a cable with a shield connected to the frame of the truck Sometimes it is sufficient a simple double wire cable or a duplex cable not shielded In...

Page 9: ...pump motor controller and a third module works with less current the best way to deal this configuration is to create a common ground point star configuration U Correct Layout Note Module 1 power Mod...

Page 10: ...ity between the starting point and the end of a signal wire For information about the mating connector pin assignment see the paragraph description of the connectors 3 2 3 Insulation of truck frame U...

Page 11: ...prevent the propagation of that energy we talk about conduction issues when guiding structures such as wires and cables are involved radiated emissions issues when it is studied the propagation of el...

Page 12: ...b and work on it B SHIELDING enclosing contactor and controller in a shielded box using shielded cables C LAYOUT a good layout of the cables can minimize the antenna effect cables running nearby the t...

Page 13: ...th analog input A14 BATT Batt short circuit to CNB 5 A15 COMMON Positive of all the digital inputs A16 BATT Batt 4 2 B connector Molex Minifit 6 pins B1 CAN LOW Low level CAN BUS voltage I O B2 BATT B...

Page 14: ...Page 14 18 ADBZP0AB CAN TILLER User Manual 5 DRAWINGS 5 1 Mechanical drawing Controller is available in two versions B C connector Molex Minifit Jr 0 right 5566 B C connector Molex Minifit Jr 90 5569...

Page 15: ...ADBZP0AB CAN TILLER User Manual Page 15 18 It is also possible to have the card inside an encapsulating resin case A A...

Page 16: ...Page 16 18 ADBZP0AB CAN TILLER User Manual 5 2 Functional drawing...

Page 17: ...number Description C12404 Connector 16 pos Receptacle Housing Dual Row P N 0039012160 C12359 Connector 6 pos Receptacle Housing Dual Row P N 0039012060 C12414 Connector 8 pos Receptacle Housing Dual...

Page 18: ...or any problem that arises from wiring methods that differs from information included in this Manual During periodic checks if a technician finds any situation that could cause damage or compromise sa...

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