ZAPbp BP93p Operator'S Manual Download Page 8

 
 

© Zakład Automatyki Przemysłowej B. P. 

o

 

Shorting

: Signals the occurring of a short circuit and retracting of the electrode, 

in the automatic mode.  

o

 

Dielectric level

: Signals low level of dielectric. 

o

 

Dielectric temperature

: Signals the excessive temperature of dielectric. 

o

 

Fire extinguisher

: Signals activates the fire extinguisher GG-1, 

o

 

Heatsink temperature

: Signals the excessive temperature of current oscillator, 

o

 

Fire extinguisher supply

:

 Signals the operation of a power supply unit for the 

fire extinguisher GG-1, 

o

 

Power network

: Signals the presence of 230V mains voltage,  

o

 

No phase

: Signals lack of phase.  

17) The PP15 controller 

 

8.  REMARKS CONCERNIG OPERATION 

 

a)  Prior to commencing work, level the foundation with the cast-iron table.  
b)  All non-varnished metal components must be protected against corrosion (lubricated 

with oil). 

c)  The stepper motors used as drives work in the open feedback loop circuit.  If motors 

working in that circuit are overloaded, it may result in measuring errors.  

d)  Make  sure  that  screws  are  clean  and  lubricated,  and  that  drives  corresponding  to 

each of the axes work properly in full scale, prior to each operation, and particularly 
after  downtime.  If  any  irregularities  are  found,  lubricate  screws  with  molybdenum 
grease and repeat the action described above.  

e)  Results  displayed  in  readers  must  be  treated  as  rough  data.    If  it  is  necessary  to 

obtain  highly  accurate  data,  use  precise  measuring  equipment,  e.g.  measurement 
strips. 

f)  Drilling  results  displayed  on  a  reader  are  erroneous,  which  results  from  gap 

enlargement  (parameter  S

b

)  and  electrode  wear  (function  f(Z

e

)).  Therefore,  when 

setting  the  depth  of  drilling,  start  with  the  following  calculation,  based  on 
characteristics:  

DIMENSION 

entered

 = DIMENSION 

required

 - S

b

 + f(Z

e

g)  Prevent  petroleum  from  soiling  and  make  sure  that  the  filter  is  not  contaminated 

excessively.  To that end, carry out period cleaning of the tank: 

o

  pump out the maximum possible quantity of petroleum to a separate container, 

o

  dry the tank, remove the lid, and disconnect the discharge line, 

o

  pour out the remaining old petroleum, remove silt, and clean the tank, 

o

  re-install and push the tank to its original location, 

o

  when  pouring  clean  or  settled  petroleum  into  the  tank,  make  sure  that  the 

drain hole is unplugged.   

 
Attention!!! 

It is not allowed to start and operate the machine, if its guards are open, or limiting switches 
locked. 

 

  

9.  GENERAL SAFETY PRECAUTIONS 

 

a)  Only people that underwent appropriate training in the operation of the EDM machine 

are allowed to work with it.  

b)  The operator should wear loose clothes, without any elements that could be trapped 

mechanically in the machine.  

c)  The workpiece must be fastened to the table 

– 

it is not allowed to machine the piece, 

if it is held in hand.  

d)  It is absolutely required to: 

o

  keep the place clean and tidy! 

Summary of Contents for BP93p

Page 1: ...ys owej B P 1 CNC ELECTRIC DISCHARGE MACHINE BP93p zapbp com pl Zak ad Automatyki Przemys owej B P 99 300 Kutno Kuczk w 13 fax 024 253 74 46 Tel 024 254 63 66 26 200 Ko skie ul M y ska 16 fax 041 372...

Page 2: ...intended to perform electron discharge machining of all types of steel cast iron alloys aluminium and other electro conductive materials It is used primarily to produce injection moulds blanking dies...

Page 3: ...Volume 160 litres Dielectric fluid Petroleum paraffin oil Filtering medium Paper OSCILLATOR Drilling current 30A Electrode working voltage 250V Supply voltage 3x380V Power input 1 5kW Petroleum level...

Page 4: ...achining tank by two hoses The dielectric fluid contained in the tank is supplied through a filter paper and then flows into the distributor located on the tank side The distributor had three valves c...

Page 5: ...n appropriate signal lamp In the case of automatic working mode the system shuts down the oscillator T20 ST1 and generates an additional acoustic signal If the RC oscillator is activated the inverter...

Page 6: ...hine operates In addition there must also be a site plan showing all locations where electromagnetic field intensity was measured After finishing work travel by a specific value to remove the electrod...

Page 7: ...rried out in difficult conditions It results in an increased electrode consumption 8 VALVE switch on off pulse spraying of the dielectric fluid Fuction o is activated only if period retracting of elec...

Page 8: ...played in readers must be treated as rough data If it is necessary to obtain highly accurate data use precise measuring equipment e g measurement strips f Drilling results displayed on a reader are er...

Page 9: ...nd electrode are not adequately cooled or especially when there is air present in the working area of a drilling electrode if it protrudes above the surface of the dielectric fluid or it is not submer...

Page 10: ...t in splashing of the dielectric fluid d Call external services and act adequately to the course of events 14 INSPECTIONS AND MAINTENANCE OF THE MACHINE The machine must undergo period inspections car...

Page 11: ...Zak ad Automatyki Przemys owej B P 11 15 TECHNOLOGICAL CHARAKTERISTICS Electrode copper M1E Workpiece steel Dielectric fluid paraffin oil Other parameters tp 50 s P 10 z 50...

Page 12: ...Zak ad Automatyki Przemys owej B P 12 Electrode copper M1E Workpiece steel Dielectric fluid paraffin oil Other parameters tp 50 s P 10 z 50...

Page 13: ...Zak ad Automatyki Przemys owej B P 13 Electrode copper M1E Workpiece steel Dielectric fluid paraffin oil Other parameters tp 50 s P 10 z 50...

Page 14: ...Sp z o o 44 101 Gliwice ul Kujawska 102 Tel 32 401 22 00 Fax 32 401 22 55 Email gliwice fuchs oil pl fuchs oil pl c COPPER AND OTHER NON FERROUS METALS HUTMEN S A 53 234 Wroc aw ul Grabiszy ska 241 He...

Page 15: ...erosion removal machines manufactured by ZAPbp Operator s manual zapbp com pl Zak ad Automatyki Przemys owej B P 99 300 Kutno Kuczk w 13 Fax 024 253 74 46 Tel 024 254 63 66 26 200 Ko skie ul M y ska 1...

Page 16: ...ls 9 3 1 9 Limiting switches 10 3 2 Configuration of coordinates 10 3 2 1 Operator s coordinates 10 3 2 2 A list of base coordinates 11 3 2 3 Physical coordinates 11 3 3 Alignment 12 3 3 1 Within a ho...

Page 17: ...3 4 5 1 G codes preparatory functions 21 4 5 2 G codes standard cycles 22 4 5 3 M Codes 23 5 Automatic Working Mode 24 6 A pattern of preparatory procedures before commencing a drilling process 25...

Page 18: ...working bit and the table if this function is active the following messages appears on the screen IZR 3 A numeric keypad 4 A block of navigational keys it is used to navigate through the controller m...

Page 19: ...ionalities Language Programming List of programmes Transfer of program Bluetooth RS232 New program Automatic Working Mode By pressing one of the three keys that define the working mode see Fig 2 the U...

Page 20: ...le for travelling the working bit of the machine in a specific direction and according to a specific turning movement by pressing and holding one of the keys included in the directional keypad see Fig...

Page 21: ...ording to a pre set step value The following step values are available 0 01mm 0 10mm and 1 00mm Access path Manual Mode R Travel By the step of Screen Course of action 1 Use the F2 and F3 to select a...

Page 22: ...tion o The machine will travel according to the set value The following keys are available when this function is carried out STOP Travel is stopped immediately When the function is paused the followin...

Page 23: ...nue b Fx Abort Travel will be stopped Attention Before initiating travel make sure that the Ignore Short Circuit IZR function is inactive 2 1 7 Travel to the beginning of program Intended use This fun...

Page 24: ...ng message displayed on the screen k or k respectively with the value of axis coordinate corresponding to the value that triggered a limiting switch 2 2 Configuration of coordinates 2 2 1 Operator s c...

Page 25: ...n the current value of a corresponding physical coordinate o The selected axis is displayed with an intersection in relation to the edge of the column o To navigate through the list of base coordinate...

Page 26: ...the conditions below has occurred a The machine has been started for the first time b The machine has been moved to a different working station c The machine has undergone repairs that required the di...

Page 27: ...e X axis X rotation around the Y axis alignment along the Z axis X rotation around the Y axis alignment along the Z axis Y Y Y Y Rotation around the Z axis Z rotation around the Y axis alignment along...

Page 28: ...se coordinates Stopping the process See item 2 1 8 General error messages regarding travels Critical ruler errors See item 2 1 8 General error messages regarding travels Travel Home Unrepairable short...

Page 29: ...ssigned to each of the keys 1 The value is modified by 1 2 The value is modified by 1 3 The cursor moves to the element on the left 4 The cursor moves to the element on the right 2 Confirm the declare...

Page 30: ...clared instrument by pressing F1 Load o When a particular type of instrument has been loaded the following symbol will precede it 2 5 3 Language Intended use This function enables selecting a language...

Page 31: ...icular attribute o When the particular attribute has been activated the following symbol will follow it 3 Press F2 Deactivate to deactivate the particular attribute o When the particular attribute has...

Page 32: ...y pressing ENT o A command listing will be displayed o To view a particular program use the block of navigational keys see Fig 3 See below to learn about the operations assigned to each of the keys 3...

Page 33: ...is 0 9 the value will be modified by 1 If the range is A Z the previous letter in the alphabet is displayed 3 The cursor moves to the previous item of the entered name 4 The cursor moves to the succes...

Page 34: ...n the automatic mode has been selected information about selecting a program see item 3 1 List of programmes Problems with an SD card No SD card The card is not present physically in its slot Problems...

Page 35: ...ow feed X movement command for the X axis endpoint X coordinates Y movement command for the Y axis endpoint Y coordinates Z movement command for the Z axis endpoint Z coordinates A movement command fo...

Page 36: ...l G56 G00 X0 Y0 Z0 A0 G00 X1 79 Y3 83 Z0 A0 G03 X8 21 Y 3 83 I3 21 J 3 83 3 5 2 G codes standard cycles Table 3 3 A list of the available G codes Standard cycles G80 cancelling standard cycle G81 carr...

Page 37: ...long side machined to the depth of 8mm G56 G00 X0 Y0 Z0 A0 G85 L8 S1 D5 3 5 2 4 G90 G91 Modifying the method of interpreting data absolute incremental Presented below are programs that carry out dril...

Page 38: ...art o If the operation is successful the following messages will be displayed on the screen Operation completed successfully The following keys are available when this function is carried out STOP Wor...

Page 39: ...ator temperature or level of kerosene Burn A burn has been detected The starting level of coordinate Z has been exceeded by 5mm When drilling the working bit of the machine has exceeded the starting p...

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