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Page. 26 

LMV5000.EN202001V6 

 

 

8. TROUBLESHOOTING 

WARNING: 

Set the main switch on the burner panel to “OFF” before performing any 
maintenance work. Lock the switch to ensure nobody can set the main switch 
to “ON” when performing the maintenance work. Never work on the system  if 
the control panel is live (energized). 

When switching off the main burner control panel switch also switch off the power of 
any connected CO

2

dosing unit control panel.

 

 
All safety devices have a signal light on the control panel. At every lockout of a safety 
device the corresponding signal light will be on. To reset the system press the reset 
button on the switch panel door. The burner will attempt to restart. 
 
Note:

 

The maximum thermostat and the low water protection device may be 

mechanically locked. The reset button on the safety device itself should be pressed 
first, before resetting the whole system. If the burner does not start a failure of the 
CO

2

-dosing unit and/or CO-detector may have been triggered. 

 
Keep a close eye on parts which may not operate appropriately when restarting. If 
the same error occurs again: 

  Write down the text/code which appears in the display of the AZL unit. See 

“Display and error messages” (separate AZL manual).  

  Write down the system number, burner type and manufacturing year (refer 

to the label on the burner control panel). 

  Contact our local service department. They will first attempt to solve the 

problem via the telephone call. 

 

 

Summary of Contents for RKB

Page 1: ...YOU CAN COUNT ON OUR EXPERTISE OPERATING AND INSTRUCTION MANUAL ZANTINGH FORCED GAS BURNER RKB LMV5 7 TOUCHSCREEN...

Page 2: ...s Page 1 INTRODUCTION 3 2 REGULATION 3 3 IMPORTANT NOTES 3 3 1 Maintenance 4 3 2 Instruction manual instructions 4 4 SYSTEM COMPONENTS 5 4 1 Burner component 5 4 2 Air fan component 5 4 3 Gas train 5...

Page 3: ...rtified heating or electrical installer should instal the product The instructions meet the applicable local standards and regulations Please contact your Zantingh representative or local service depa...

Page 4: ...end user s responsibility to ensure safety through annual maintenance work on the system according to applicable regulations To ensure the good operation of the heating system the boiler room has to b...

Page 5: ...the required combustion air This air fan has a directly coupled and balanced fan wheel The fan wheel is driven by an electromotor The air fan of a TR burner is directly connected to the air valve sect...

Page 6: ...ty device pos HD The HD pressure switch monitors the maximum burner boiler capacity and is mounted on the burner head to control the burner load by means of air pressure The settings of the pressure s...

Page 7: ...control panel includes a few switches and press button valves Fire on off switch Selector switch for load control with the following two options 1 Automatic modulated by load controller 4 External th...

Page 8: ...trol valve is positioned to the start low flame position The gas quantity control valve pos HR1 controlled by a servomotor is also positioned to the start low flame position The minimum air pressure i...

Page 9: ...ensures an easy steady start of the main flame It is only active when starting the flame The minimum gas pressure switch pos LD1 monitors the supply gas pressure continuously at the lowest applicable...

Page 10: ...ectronic fuel air ratio control PID temperature or pressure controller boiler controller load controller Variabel speedrive VSD module The system components are interconnected via a bus system Communi...

Page 11: ...rameter setting levels for the burner boiler manufacturer and heating engineer are password protected to prevent unauthorized access Basic settings that the plant operator can make on site do not requ...

Page 12: ...of current functioning level Operation Setpoint Setpoint W1 Act 80 Nw 80 Set the new value with the buttons and Press ENTER to confirm the value Change maximum load Operation User Max Load User MaxLo...

Page 13: ...refer to the annex AZL user interface H O M E R U N P h a s e 1 0 L M V 5 x H o m e R u n 1 0 S t a r t N o 1 2 3 4 5 6 F 0 5 1 A 0 2 4 0 4 3 S T A N D B Y P h a s e 1 2 S e t p o i n t 1 2 5 C A c t...

Page 14: ...N o 1 2 3 4 5 6 Example Safety loop open S a f e t y L o o p o p e n Lockout and error messages Example Immediate display of lockouts In the event lockout occurs the display alternates at 5 second in...

Page 15: ...of warnings the display alternates at 5 second intervals S l o p e t o o s t e e p Example Immediate display of start preventions In the event of start preventions the display alternates at 5 second i...

Page 16: ...7 touch screen The Siemens touch screen is a digital display with status of the connected circuits boiler safeties and burner status Home The main screen displays current information No safety relate...

Page 17: ...ing the boiler will give acces to the actual stystem status Green is functional red is fault error Pressing one of the menu items displays the error history Pressing the burner image in the Home scree...

Page 18: ...Page 18 LMV5000 EN202001V6 Setpoint Actuel Display of actual value and setpoint Log Display of error and error history Important error codes for diagnoses System Display of most important system data...

Page 19: ...ge 19 LMV5000 EN202001V6 Service Display of memo s remarks from engineers Trend Display of burner load flame signal and boiler temperature Combustion Display of boiler temperature actual load and outp...

Page 20: ...0 LMV5000 EN202001V6 Actuators Position of the actuators and related load in In outputs Display of which in or outputs are closed or open Also the burner phase error code Siemens LMV code will be disp...

Page 21: ...ximum load via the touch screen In the Home screen press on the red MAX LOAD block in the system image Press on Max Load Manual Preset and then on the the blue box next to it see image below Now set t...

Page 22: ...y pressure before the gas train by pressing the press button valve pos K2 under the manometer to read the current pressure on the manometer pos M Or check the manometer on the gas supply gas train Thi...

Page 23: ...previous item Check The air fan inlet Maximum temperature and or pressure The boiler is protected against high temperatures and or pressure A maximum thermostat or maximum pressostat device forms the...

Page 24: ...e flue gas valves The condensate drain and syphon under the condenser Autoflame system failure MM error If the Autoflame module display displays the Lock Out screen the MM has been triggered by an int...

Page 25: ...des Loose ignition cables Spark not in the correct position Refer to information on Earth mass No pilot flame Defect gas solenoid pos MK No combustible gas mixture does not ignite Pilot valve isn t de...

Page 26: ...ton on the switch panel door The burner will attempt to restart Note The maximum thermostat and the low water protection device may be mechanically locked The reset button on the safety device itself...

Page 27: ...let valve of the condenser on bypass 5 Check that every valve to the oil pump is open and whether the oil pump is filled with oil The complete system has to be filled with oil without any air If this...

Page 28: ...s inlet valve of the condenser to standard operation 6 Open shut off valve A1 7 Set the main switch on the burner control panel to ON WARNING Before starting the system check the furnace for oil If th...

Page 29: ...Page 29 LMV5000 EN202001V6...

Page 30: ...periodically not performed even though the equipment requires it Corrosion has been caused by polluted flue gas to be determined by Zantingh B V If after research is carried out one or more of the abo...

Page 31: ...ay or by any means be it electronically mechanically photocopy or otherwise without prior written consent from Zantingh B V Reprinting the document or any excerpt thereof is forbidden Changes errors a...

Page 32: ...Phone 31 0 297 219 100 Fax 31 0 297 219 199 E mail info zantingh com France Zantingh France SARL 95 rue F de Lesseps F 44150 Ancenis France Phone 33 0 240 83 94 30 Fax 33 0 240 83 96 72 E mail info za...

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