Zamil CNX150 Installation, Operation & Maintenance Manual Download Page 22

21

NOTE: 

1. Refer to next page for legend, notes & wiring diagram for optional items.

            2. Refer to unit control box (inside panel) for exact wiring diagram.

SCHEMATIC WIRING DIAGRAM

POWER SUPPLY : 460-3-60 (Four compressor units)

APPLICABLE ON MODELS: CNX2M00 - CNX2M40

POWER SUPPLY

T.K.

10 NO

12C

9 NO

12A

TO MB

FM1

T.K.

FM3

36

A

35

A

FM1

37

A

36C

35C

37C

FM3

FMC3

13C

2

13A

FMC1

104A

103A

105

A

L3

L1 L2

13E

T.K.

FM5

FMC5

1

COMP

T3

A

T1

A

T2

A

T2

C

T1

C

T3

C

COMP

T2

B

T1

B

T3

B

2

T3

D

T2

D

T1

D

HVTB / BUSBAR

L2
L3

L1

COMPRESSOR POWER & CONTROL CONNECTION IN PART WINDING STARTING (PWS)

1O

3A

CC1

 MB

2

CC3

CC1A-2A

61A

(NOTE 4)

OLR1-1A

10A

9A

OLR3-1A

11A

10B

 MB

4O

3B

OLR2-1A

9B

11B

OLR4-1A

CC2A-2A

CC4

61B

2

CC2

OLR5-1A

OLR7-1A

11C

9C

CC5A-2A

3C

2

61C

CC5

CC7

3

COMP

T2

E

T3

E

T1

G

T2

G

T3

G

OLR8-1A

10D

11D

OLR6-1A

9D

T2

H

CC8

CC6

3D

4O

AB

61D

CC6A-2A

4

T1

F

T1

H

T2

F

T3

F

COMP

2

T3

H

10C

AB

1O

T1

E

FM5

104E

36E

103E

35E

105

E

37E

FM7

36G

35G

37G

L3

L1 L2

T.K.

FM7

13G

FMC7

103C

104C

105

C

103G

104G

105

G

104H

36H

FM8

FMC4

12D

T.K.

14 NO

T.K.

FM8

13H

FMC8

13D

FM2

13 NO

TO MB

FMC2

T.K.

FM6

T.K.

12B

13B

FMC6

FM4

13F

FM4

2

FM2

FM6

104B

103

B

36

B

35

B

103

H

10

5F

104F

103F

105D

104D

103

D

105B

37

B

36D

35D

37D

35H

37F

35F

36F

105H

37H

L2

L1

L3

L2

L1

L3

TO HVTB/BUSBAR

TO HVTB/BUSBAR

TO HVTB/BUSBAR

TO HVTB/BUSBAR

104O

36O

FM15

FMC11

12K

T.K.

10 NO

FM15

T.K.

13O

FMC15

13K

FM9

9 NO

TO AB

FMC9

T.K.

FM13

T.K.

12I

13I

FMC13

FM11

13M

FM11

2

FM9

FM13

104I

103I

36I

35I

103O

105

M

104M

103M

105K

104K

103

K

10

5I

37I

36K

35K

37K

35O

37M

35M

36M

FMC12

12L

T.K.

FM16

T.K.

14 NO

13P

13L

FMC16

FM14

T.K.

13 NO

12J

FM10

AB

FM14

FMC10

T.K.

13N

13J

FM12

FMC14

FM16

2

FM10

FM12

105N

104N

103N

105J

104J

103J

105

O

36J

35J

37O

37N

36N

35N

37J

105P

104P

103P

105L

104L

103L

36P

35P

37L

36L

35L

37P

TO HVTB/BUSBAR

L2

L1

L3

TO HVTB/BUSBAR

L2

L1

L3

TO HVTB/BUSBAR

L2

L1

L3

TO HVTB/BUSBAR

L3

L1 L2

12E

12G

12A

12C

12B

12D

12F

12H

12K

12O

12I

12M

12L

12P

12J

12N

CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS - 16 FANS / CNX2M40

JU6  -  CLOSED (1,2)

JU11  -  CLOSED (1,2)

JU10  -  CLOSED (1,2)

JU9  -  CLOSED (1,2)

JU8  -  CLOSED (1,2)

JU7  -  CLOSED (1,2)

TD2  -  CLOSED

TD1  -  OPEN

TL2  -  OPEN

TL1  -  OPEN

TU2  -  CLOSED

TU1  -  OPEN

JU5  -  CLOSED (1,2)

JU4  -  CLOSED (1,2)

JU3  -  CLOSED (1,2)

JU2  -  CLOSED

JU1  -  CLOSED

JUMPER SETTINGS - MB BOARD

DESC.

HPS1 & 2

HIGH PRESSURE

LOW PRESSURE

300

--

JU12  -  CLOSED (1,2)

JU19 -  CLOSED (1,2)

JU15 -  CLOSED (1,2)

JU13 -  CLOSED (1,2)

350 ± 10

300 ± 15

PRESSURE  SETTINGS

OPEN (PSIG)

CLOSE (PSIG)

17

(AHU MOTOR CONTROL)

ATB

20

2

ATB

67

ATB

1

ATB

AHU MOTOR ON/OFF

SWITCHING CONTACT

MOTOR STARTER CONTROL

R2-1

R2 (230Vac)

BMR-1A

(OPTIONAL)

AHU CONTROL INTER-CONNECTIONS

CONDENSING UNIT

CONTROL PANEL

ATB

LVTB

G

CONTROL PANEL

AIR HANDLING UNIT

BMR (24Vac)

(REMOVE JP6)

CONTROL PANEL

FAN14

FAN12

FAN16

FAN8

FAN6

FAN2

FAN4

FAN10

COMP2

COMP4 

FAN9

FAN1

FAN5

FAN3

FAN7

FAN11

FAN13

FAN15

FAN LAYOUT

COMP1

COMP3 

10 ± 5

30 ± 5

ON (PSIG)

OFF (PSIG)

FAN MOTOR #

FM1,5,2,6,9,13,10,14

175

225

125

175

FM3,7,4,8,11,15,12,16

JUMPER SETTINGS (COMMON)

DIP SWITCH SETTINGS - MB BOARD

S1

2

1

ON

OFF

3

4

OFF

OFF

OFF

OFF

ON

OFF

S1

DIP SWITCH SETTINGS - AB BOARD

JUMPER SETTINGS - AB BOARD

JU1  -  OPEN

JU2  -  OPEN

TU1  -  OPEN

TD1  -  OPEN

TL1  -  OPEN

1

2

4

3

ATB

52

ATB

1

(N.C CONTACT)

(REMOVE JP7)

AHU MOTOR FAULT

FMC7

FMC1

FMC5

FMC3

CB17

CB18

FMC6

FMC2

FMC4

FMC8

CB19

CB20

CB23

FMC10

FMC11

FMC13

FMC9

FMC15

CB22

CB21

FMC16

FMC12

FMC14

CB24

CC4

OLR4

CC2

CC3

CC1

OLR1

OLR3

OLR2

CC5

CC7

OLR5

OLR7

CC6

CC8

OLR8

OLR6

Summary of Contents for CNX150

Page 1: ...PL OM CNX 07 1M E INSTALLATION OPERATION MAINTENANCE MANUAL AIR COOLED CONDENSING UNITS CNX SERIES...

Page 2: ...28 Start up inspection check list 28 29 Check out operational start up procedure 29 ELECTRICAL Power supply 30 Unbalanced voltage 30 Motor contactor 31 Fan motor 31 Crankcase heater 31 Lube oil protec...

Page 3: ...10 GENERATION CODE CNX CONDENSING UNIT 150 220 240 300 360 420 480 540 600 720 840 M00 M10 M20 M40 M60 2M00 2M40 Z SPECIAL OPTIONS F 460 3 60 00 01 02 03 9 MANUFACTURING YEAR 06 07 08 MODEL DECODING...

Page 4: ...6 HIGH PRESSURE SWITCH Open PSIG 350 10 350 10 350 10 350 10 350 10 350 10 350 10 350 10 350 10 Close PSIG 300 10 300 10 300 10 300 10 300 10 300 10 300 10 300 10 300 10 LOW PRESSURE SWITCH Open PSIG...

Page 5: ...0 350 10 350 10 350 10 350 10 350 10 350 10 350 10 Close PSIG 300 10 300 10 300 10 300 10 300 10 300 10 300 10 300 10 300 10 LOW PRESSURE SWITCH Open PSIG 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5...

Page 6: ...0 2 15 9 158 0 86 1 6 4 1 2 45 7 60 2 18 1 187 1 45 2 5 10 0 2 56 1 75 2 22 7 225 1 45 2 5 10 0 2 60 6 80 2 23 6 193 1 45 2 5 10 0 3 70 5 90 2 28 0 220 1 45 2 5 10 0 3 77 5 100 2 30 0 262 1 45 2 5 10...

Page 7: ...3 73 2 875 37 125 80 0 37 125 2032 A B C 1 2 3 5 4 6 7 5 7 6 4 5 3 2 1 DIMENSIONS NOTES 1 All dimensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all sides for pr...

Page 8: ...83 50 1550 61 0 203 8 0 DIMENSIONS CNX 480 CNX 600 CNX 720 CNX 840 NOTES 1 All dimensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all sides for proper airflow 7...

Page 9: ...DIMENSIONS CNX M00 CNX M10 NOTES 1 All dimensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all sides for proper airflow 8...

Page 10: ...DIMENSIONS CNX M20 NOTES 1 All dimensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all sides for proper airflow 9...

Page 11: ...11 220 917 0 36 102 TYP 786 0 30 944 TYP 670 5 26 397 TYP 487 0 19 173 TYP DIMENSIONS CNX M40 NOTES 1 All dimensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all...

Page 12: ...YP 786 0 30 944 TYP 670 5 26 397 TYP 487 0 19 173 TYP ELECTRIC POWER INLET DIMENSIONS CNX M60 NOTES 1 All dimensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all...

Page 13: ...DIMENSIONS CNX 2M00 NOTES 1 All dimensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all sides for proper airflow 12...

Page 14: ...ensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all sides for proper airflow 13 2185 86 023 275 10 826 2200 86 614 917 0 36 102 TYP 786 0 30 944 TYP 670 5 26 397...

Page 15: ...LCD Display Information In the normal operating mode the 20 x 4 characters LCD panel displays the system status temperature of leaving returning air and set point if temperature control selected is t...

Page 16: ...ter to be changed The LCD will show the actual value Using the UP and DOWN keys modify the set point value Press SET to store it or ESC to exit without memorizing COMPRESSOR CONTROL Control setting to...

Page 17: ...CONNECTION HVTB L2A L1A L3A L3 L1 L2 CB1 L2B L1B L3B CB2 TD1 CLOSED JU10 CLOSED 1 2 2 2 M2 14 L2 R N 2 OLR3 1A 3 FAN MOTOR LAYOUT CNX 360 420 COMPRESSOR POWER CONTROL CONNECTION IN PART WINDING START...

Page 18: ...OPTIONAL ATB STG2 COOLING OLR2 1A OLR1 1A TO HVTB 10A YR2 1A OPS2 1 SSPS2 YR1 1A P HPS2 JP5B P JP3B 10B 64B 8B JP4B CB2A 1 ATB OPS1 1 SSPS1 HPS1 JP5A JP3A UVM 1 1 JP1 1A 64A 8A JP4A CB1A 1 S1 1B 9A A...

Page 19: ...103C 104A 105A 103A 105C FM5 37E 35E 36E FM2 37B 36B 35B 103E 104E 105E 105B 104B 103B 2 13F FMC6 T K FM2 FMC2 13B FMC4 T K 13D FM4 36F FM6 FM4 37D 36D 35D 35F 37F 104F 105D 104D 103D 103F 105F TO HV...

Page 20: ...IG OUT R5 DIG OUT R6 DIG OUT R7 DIG OUT R8 DIG OUT R9 DIG OUT R10 DIG OUT R11 DIG OUT R12 DIG OUT R13 DIG OUT R14 DIG OUT C HTR2 UVM CONNECTION OPTIONAL SH 29A S1 SH A5 SP1 SH DISCHARGE PRESSURE TRANS...

Page 21: ...DIG OUT R7 DIG OUT R6 DIG OUT R5 DIG OUT R4 DIG OUT R3 DIG OUT R2 DIG OUT R1 DIG OUT TRANS1 75VA YR1 BMR 17 ATB 2 TO ATB Y1 HPS3 OLR3 1A AO4 OLR4 1A YR3 1A YR4 1A HPS4 P 10D 8D JP5D SSPS4 P 10C A19 A...

Page 22: ...FM14 FMC10 T K 13N 13J FM12 FMC14 FM16 2 FM10 FM12 105N 104N 103N 105J 104J 103J 105O 36J 35J 37O 37N 36N 35N 37J 105P 104P 103P 105L 104L 103L 36P 35P 37L 36L 35L 37P TO HVTB BUSBAR L2 L1 L3 TO HVTB...

Page 23: ...B REFER FAN MOTOR CONTROL CONNECTION SYSTEM 1 RETURNING AIR TEMP SENSOR PTC 10 50 C 26 SH 27 SH SH 67 52 REFER FAN MOTOR CONTROL CONNECTION SYSTEM 2 3A 3B COMP2 CAPACITY UNLOADER SOLENOID COMP2 PUMP D...

Page 24: ...FROM THERMOSTAT OR DDC SWITCHING CONTACTS COM LVTB R ATB 15 75VA TRANS1 230V 24V 1 ATB 17 TO ATB 2 SH SH GND ON 1 SERIAL CABLE A10 OP2 O2 DIP S1 X52 2 4 3 SH SH S2 A9 DP2 D2 A8 SP2 TIN 28D SH 30D 31D...

Page 25: ...TYPICAL HIGH AND LOW VOLTAGE FIELD WIRING CONNECTIONS 24 REMOVE JP7 52 20 1 2 1 67 17 REMOVE JP6 REMOVE JP7...

Page 26: ...nter of gravity aligns with the main lifting point before lifting Use spreader bar when rigging to prevent the slings from damaging the unit CAUTION All panels should be in place when rigging Care mus...

Page 27: ...526 526 CNX2M40 822 822 742 742 737 737 732 732 727 727 LOAD DISTRIBUTION kg COPPER CONDENSER COIL 26 MODEL No R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 CNX150 225 225 225 225 CNX220 256 256 256 256 CNX240 270...

Page 28: ...tric power 5 Position the unit to provide for unrestricted air circulation and to prevent any possibility of air recirculation 6 Check minimum clearances required for your unit with regard to walls or...

Page 29: ...ation is completed in all respect the following points should be covered before the system is switched on for operation 1 Remove or loosen shipping retainers under motor compressors Make sure the hold...

Page 30: ...quate lubrication in order to provide some allowance for oil which will be circulating in the system during operation Depending on the system design the amount of oil in the system at the time of comp...

Page 31: ...lanced voltage on a three phase compressor motor may overheat and trip the motor on external or internal current sensing motor protector whichever one is provided To determine that an unbalanced volta...

Page 32: ...lubrication at the bearings furthest from the oil pump The center and rear bearings may seize or may wear enough to allow the rotor to drop and drag on the stator causing it to short Also the liquid r...

Page 33: ...slider control valve for capacity unloading suction discharge shut off valves check valve in discharge gas outlet oil sight glass oil fill drain service valve directly flanged on three stage oil separ...

Page 34: ...rs 8 Take an oil sample and test for acidity If the first acidity test shows that the acid content is below the safe level as indicated in the test kit instructions and the oil is clean the clean out...

Page 35: ...oth cut out and cut in pressure within 2 psig PUMP DOWN CONTROL A pump down control is a solenoid type valve installed in the liquid line to prevent the flow of refrigerant into the evapo rator during...

Page 36: ...r 4 Check airflow across the condenser coil restrictions in refrigeration sys tem 5 Check for possibility of misapplica tion Use stronger unit 6 Check refrigerant charge fix leak add if necessary 7 Re...

Page 37: ...rect 4 Replace with larger system 5 Defrost 6 Determine location and remove 7 Clean condenser 8 Clean or replace 1 Correct the refrigerant charge 2 Recharge the system after a thorough triple evacuati...

Page 38: ...sion valve and other possible causes like clogged filter low CFM iced evaporator etc and correct it 2 Check the system for correct super heat and other possible causes like clogged filter low CFM iced...

Page 39: ...80064658 80064658 80064658 80064658 80064658 80064658 80064658 80064658 80064658 38 MODEL NUMBER CNX720F CNX840F CNXM00F CNXM10F CNXM20F CNXM40F CNXM60F CNX2M00F CNX2M40F COMPRESSOR 80069732 80069732...

Page 40: ...2 Contactor compressor 2 1 3 2 Contactor fan motors 2 1 3 2 HPS Sensor Transducer 2 1 3 2 Expansion valve 1 0 5 2 1 Filter drier 2 1 3 2 Transformer 24V secondary 1 0 5 2 1 Propeller fan 1 0 5 2 1 Hea...

Page 41: ...damaged body parts repair repaint as necessary Check mountings spring isolator rubber pads Repair replace as necessary Check flexible canvas connections duct work Repair replace as required Run test...

Page 42: ...hese are toxic Decomposition Products and corrosive General Precautions Avoid inhalation of high concentrations of vapors Atmospheric concentrations should be minimized and kept as low as possible The...

Page 43: ...3 33 329 6 228 2 40 49 7 35 0 4 44 342 6 241 3 42 51 6 36 9 5 56 356 1 254 8 44 53 7 39 0 6 67 370 0 268 7 46 55 7 41 0 7 78 384 3 283 0 48 57 9 43 2 8 89 399 0 297 7 50 60 0 45 4 10 00 414 1 312 8 5...

Page 44: ...4 1251 1 126 201 6 186 9 52 22 1390 3 1288 9 128 207 2 192 5 53 33 1428 9 1327 6 130 212 9 198 2 54 44 1468 4 1367 1 132 218 8 204 1 55 56 1508 7 1407 4 134 224 7 210 0 56 67 1549 8 1448 5 136 230 8...

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