Zamil CNX150 Installation, Operation & Maintenance Manual Download Page 17

OLR2

CC1

CC2

OLR1

OLR2

CC2

CB6

CB7

CB6

CB6

UVM-1

CC1

OLR1

CC3

OLR3

CB7

FMC1

CB6

CB8

FMC5

FMC4

FMC2

CB7

FMC6

FMC2

FMC1

FMC2

FMC1

FMC3

FMC1

OPS1-1

OPS2-1

FMC4

FMC2

CC2A-1B

CC1A-1B

DIP SWITCH SETTINGS - MB BOARD

JU11  -  CLOSED (1,2)

OFF

TD2  -  CLOSED

S1

ON

1

2

OFF

3

OFF

4

OLR2

CC2

OLR4

CC4

OLR3

CC3

OLR1

CC1

ATB

JU9  -  CLOSED (1,2)

JU8  -  CLOSED (1,2)

JU7  -  CLOSED (1,2)

JU6  -  CLOSED (1,2)

JU5  -  CLOSED (1,2)

JU4  -  CLOSED (1,2)

JU3  -  CLOSED (1,2)

JU2  -  CLOSED

JU1  -  CLOSED

HPS1 & 2

HIGH PRESSURE

HGS

LOW PRESSURE

TL2  -  OPEN

TL1  -  OPEN

TU2  -  CLOSED

TU1  -  CLOSED

JU19 -  CLOSED (1,2)

JU15 -  CLOSED (1,2)

JU13 -  CLOSED (1,2)

JU12  -  CLOSED (1,2)

JUMPER SETTINGS - MB BOARD

PRESSURE  SETTINGS

460 ± 10

CUT-OFF (PSIG)

--

--

DESC.

--

--

360 ± 15

--

CUT-IN (PSIG)

--

2

20

ATB

MOTOR STARTER CONTROL

SWITCHING CONTACT

AHU MOTOR ON/OFF

R2-1

R2 (230Vac)

(OPTIONAL)

AHU CONTROL INTER-CONNECTIONS

CONDENSING UNIT

CONTROL PANEL

LVTB

17

67

ATB

1

ATB

ATB

G

CONTROL PANEL

AIR HANDLING UNIT

(AHU MOTOR CONTROL)

R1-1

R1 (24Vac)

(REMOVE JP7)

52

ATB

(N.C CONTACT)

AHU MOTOR FAULT

1

ATB

FMC3

FMC3

OLR2

CC1

CC2

OLR1

OLR4

CC4

8B

1

3

4

4-FAN MOTOR LAYOUT

CNX 720~840 / CNXM00~20

FM2

14 NO

13 NO

12D

12F

12B

13D

T.K.

T.K.

FM4

13F

FM6

T.K.

13B

FMC6

FMC4

FMC2

CONTROL

6

PANEL

5 C1

L3

L2

L1

L1 L2 L3

L2

L1

L3

FM2

FM3

FM1

TO MB

10 NO

9 NO

12C

12E

12A

103C

35C

104A

36A

35A

103A

37A

105A

37C

36C

105C

104C

35B

36B

37B

103B

104B

105B

3B

 MB

T2

B

T1

B

T3

B

9B

4-FAN MOTOR LAYOUT

CNX 480~600

L3

L2

HVTB

PANEL

4

CONTROL

3

C2 2

C1 1

1

11B

61B

OLR4-1A

CC2

CC4

T2

D

COMP

2

T1

D

T3

D

1

2

T1

B

1

T3

A

(AS APPLICABLE)

COMP

2

T2

B

T3

B

HVTB

T2

B

(REMOVE JP3A)

SSPS1

M1/11

L1/MP/L

SSPS2

L2/R/N

M2/14

8A

2

T1

C

CB1A-1A

T3

A

T1

A

T2

A

COMP

1

23A

1

T3

C

T2

C

T1

B

CB2A-1A

COMP

2

T3

B

T2

D

T1

D

T3

D

23B

L2

B

COMPRESSOR IN PWS CONNECTION WITH CB

L1

C

L3

A

L1

A

L2

A

CB1

L3

C

L2

C

L1

B

1

T3

A

T1

A

T2

A

COMP

L3

D

L3

B

L1

D

L2

D

CB2

(OPTIONAL)

2

T2

B

T3

B

T1

B

COMP

 (OPTIONAL)

COMPRESSOR WITH CB CONNECTION

HVTB

L2

A

L1

A

L3

A

L3

L1
L2

CB1

L2

B

L1

B

L3

B

CB2

TD1  -  CLOSED

JU10  -  CLOSED (1,2)

2

2

M2/14

L2/R/N

2

OLR3-1A

3-FAN MOTOR LAYOUT

CNX 360~420

COMPRESSOR POWER & CONTROL CONNECTION IN PART WINDING STARTING (PWS)

CONDENSER FAN MOTOR POWER AND CONTROL CONNECTIONS

T3

C

T2

A

COMP

L1

L3

L2

HVTB

CNX 220~300

2-FAN MOTOR LAYOUT

C1

PANEL

CONTROL

1

2

C2

10A

L1

L3

L2

HVTB

L1

PANEL

HVTB

L2 L3

CONTROL

3A

1O

 MB

T1

A

OLR1-1A

CC1A-2A

11A

61A

CC3

CC1

COMP

T3

A

T2

A

1

T1

C

T2

C

Ø

L2

(REMOVE JP1)

Ø

1

Ø

L1

1A

1

UVM

Ø

8

Ø

L3

UVM CONNECTION(OPTIONAL)

L2

L1

L3

L1

L3

L2

HVTB

T1

A

POWER SUPPLY

(NOTE 4)

HVTB

LUG/ETB

L2
L3

L1

L1

L3

L2

COMP. 1:

COMP. SSPS CONNECTION(AS APPLICABLE)

COMP. 2:

OLR2-1A

CC2A-2A

L1

10B

9A

HVTB

L3

2

C2

3

C1 1

L1 L2

4O

2

COMP 2

103B

35B

12A

12D

14 NO

FM4

T.K.

12B

12C

10 NO

13 NO

9 NO

T.K.

FM2

FM3

T.K.

105A

37A

2

FM1

35A

36A

103A

104A

FM3

TO MB

T.K.

FM1

104C

36C

35C

103C

37C

105C

13A

13D

FMC4

13B

FMC2

13C

FMC3

COMP 1

FMC1

FM2

2

FM4

37B

36B

105B

104B

36D

35D

37D

104D

103D

105D

64B

OPS2

(REMOVE JP5A)

(REMOVE JP5B)

1

3B

2

240

2

64A

C.HTR2

C.HTR1

OPS1

3A

1

2

L1

L2

240

2

L2

L3

(REMOVE JP4B)

100A

101A

1

1

M1/11

L1/MP/L

C.HTR1

C.HTR2

FM6

FM5

FM4

FM3

T.K.

13C

FM5

T.K.

13E

FMC3

FMC5

T.K.

FM1

13A

2

FMC1

103E

35D

36D

104D

103D

37D

105D

37E

36E

35E

105E

104E

35F

36F

37F

104F

103

F

105F

12A

12A

HVTB

13 NO

9 NO

12B

HVTB

13B

FM2

T.K.

FMC2

103B

35B

TO MB

FM1

104A

36A

35A

103A

37A

105A

FM1

T.K.

FM2

FMC1

2

37B

36B

105B

104B

12A

13A

12B

12C

10 NO

9 NO

13 NO

HVTB

T.K.

FM2

FM3

T.K.

FMC2

13B

FMC3

13C

105C

FM3

FM1

TO MB

35A

36A

37A

103A

105A

104A

36C

35C

103C

104C

T.K.

FM1

FMC1

FM2

104B

36B

37C

35B

103B

37B

105B

C2 2

1

 (SEE NOTE 3)

 CRANKCASE HTR CONNECTION(AS APPLICABLE)

COMP. 1:

COMP. 2:

COMP. 1:

B. SCROLL COMP.

OIL PRESSURE SWITCH CONN.(AS APPLICABLE)

COMP. 2:

A. SEMI-HERMETIC RECIP. COMP. 

NOTE: 

1. Refer to next page for legend, notes & wiring diagram for optional items.

            2. Refer to unit control box (inside panel) for exact wiring diagram.

16

SCHEMATIC WIRING DIAGRAM

POWER SUPPLY : 460-3-60 (Dual compressor units)

APPLICABLE ON MODELS: CNX150 - CNXM10

Summary of Contents for CNX150

Page 1: ...PL OM CNX 07 1M E INSTALLATION OPERATION MAINTENANCE MANUAL AIR COOLED CONDENSING UNITS CNX SERIES...

Page 2: ...28 Start up inspection check list 28 29 Check out operational start up procedure 29 ELECTRICAL Power supply 30 Unbalanced voltage 30 Motor contactor 31 Fan motor 31 Crankcase heater 31 Lube oil protec...

Page 3: ...10 GENERATION CODE CNX CONDENSING UNIT 150 220 240 300 360 420 480 540 600 720 840 M00 M10 M20 M40 M60 2M00 2M40 Z SPECIAL OPTIONS F 460 3 60 00 01 02 03 9 MANUFACTURING YEAR 06 07 08 MODEL DECODING...

Page 4: ...6 HIGH PRESSURE SWITCH Open PSIG 350 10 350 10 350 10 350 10 350 10 350 10 350 10 350 10 350 10 Close PSIG 300 10 300 10 300 10 300 10 300 10 300 10 300 10 300 10 300 10 LOW PRESSURE SWITCH Open PSIG...

Page 5: ...0 350 10 350 10 350 10 350 10 350 10 350 10 350 10 Close PSIG 300 10 300 10 300 10 300 10 300 10 300 10 300 10 300 10 300 10 LOW PRESSURE SWITCH Open PSIG 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5 10 5...

Page 6: ...0 2 15 9 158 0 86 1 6 4 1 2 45 7 60 2 18 1 187 1 45 2 5 10 0 2 56 1 75 2 22 7 225 1 45 2 5 10 0 2 60 6 80 2 23 6 193 1 45 2 5 10 0 3 70 5 90 2 28 0 220 1 45 2 5 10 0 3 77 5 100 2 30 0 262 1 45 2 5 10...

Page 7: ...3 73 2 875 37 125 80 0 37 125 2032 A B C 1 2 3 5 4 6 7 5 7 6 4 5 3 2 1 DIMENSIONS NOTES 1 All dimensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all sides for pr...

Page 8: ...83 50 1550 61 0 203 8 0 DIMENSIONS CNX 480 CNX 600 CNX 720 CNX 840 NOTES 1 All dimensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all sides for proper airflow 7...

Page 9: ...DIMENSIONS CNX M00 CNX M10 NOTES 1 All dimensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all sides for proper airflow 8...

Page 10: ...DIMENSIONS CNX M20 NOTES 1 All dimensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all sides for proper airflow 9...

Page 11: ...11 220 917 0 36 102 TYP 786 0 30 944 TYP 670 5 26 397 TYP 487 0 19 173 TYP DIMENSIONS CNX M40 NOTES 1 All dimensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all...

Page 12: ...YP 786 0 30 944 TYP 670 5 26 397 TYP 487 0 19 173 TYP ELECTRIC POWER INLET DIMENSIONS CNX M60 NOTES 1 All dimensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all...

Page 13: ...DIMENSIONS CNX 2M00 NOTES 1 All dimensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all sides for proper airflow 12...

Page 14: ...ensions are in mm dimensions in brackets are in inches 2 Allow 48 1219 mm clearance on all sides for proper airflow 13 2185 86 023 275 10 826 2200 86 614 917 0 36 102 TYP 786 0 30 944 TYP 670 5 26 397...

Page 15: ...LCD Display Information In the normal operating mode the 20 x 4 characters LCD panel displays the system status temperature of leaving returning air and set point if temperature control selected is t...

Page 16: ...ter to be changed The LCD will show the actual value Using the UP and DOWN keys modify the set point value Press SET to store it or ESC to exit without memorizing COMPRESSOR CONTROL Control setting to...

Page 17: ...CONNECTION HVTB L2A L1A L3A L3 L1 L2 CB1 L2B L1B L3B CB2 TD1 CLOSED JU10 CLOSED 1 2 2 2 M2 14 L2 R N 2 OLR3 1A 3 FAN MOTOR LAYOUT CNX 360 420 COMPRESSOR POWER CONTROL CONNECTION IN PART WINDING START...

Page 18: ...OPTIONAL ATB STG2 COOLING OLR2 1A OLR1 1A TO HVTB 10A YR2 1A OPS2 1 SSPS2 YR1 1A P HPS2 JP5B P JP3B 10B 64B 8B JP4B CB2A 1 ATB OPS1 1 SSPS1 HPS1 JP5A JP3A UVM 1 1 JP1 1A 64A 8A JP4A CB1A 1 S1 1B 9A A...

Page 19: ...103C 104A 105A 103A 105C FM5 37E 35E 36E FM2 37B 36B 35B 103E 104E 105E 105B 104B 103B 2 13F FMC6 T K FM2 FMC2 13B FMC4 T K 13D FM4 36F FM6 FM4 37D 36D 35D 35F 37F 104F 105D 104D 103D 103F 105F TO HV...

Page 20: ...IG OUT R5 DIG OUT R6 DIG OUT R7 DIG OUT R8 DIG OUT R9 DIG OUT R10 DIG OUT R11 DIG OUT R12 DIG OUT R13 DIG OUT R14 DIG OUT C HTR2 UVM CONNECTION OPTIONAL SH 29A S1 SH A5 SP1 SH DISCHARGE PRESSURE TRANS...

Page 21: ...DIG OUT R7 DIG OUT R6 DIG OUT R5 DIG OUT R4 DIG OUT R3 DIG OUT R2 DIG OUT R1 DIG OUT TRANS1 75VA YR1 BMR 17 ATB 2 TO ATB Y1 HPS3 OLR3 1A AO4 OLR4 1A YR3 1A YR4 1A HPS4 P 10D 8D JP5D SSPS4 P 10C A19 A...

Page 22: ...FM14 FMC10 T K 13N 13J FM12 FMC14 FM16 2 FM10 FM12 105N 104N 103N 105J 104J 103J 105O 36J 35J 37O 37N 36N 35N 37J 105P 104P 103P 105L 104L 103L 36P 35P 37L 36L 35L 37P TO HVTB BUSBAR L2 L1 L3 TO HVTB...

Page 23: ...B REFER FAN MOTOR CONTROL CONNECTION SYSTEM 1 RETURNING AIR TEMP SENSOR PTC 10 50 C 26 SH 27 SH SH 67 52 REFER FAN MOTOR CONTROL CONNECTION SYSTEM 2 3A 3B COMP2 CAPACITY UNLOADER SOLENOID COMP2 PUMP D...

Page 24: ...FROM THERMOSTAT OR DDC SWITCHING CONTACTS COM LVTB R ATB 15 75VA TRANS1 230V 24V 1 ATB 17 TO ATB 2 SH SH GND ON 1 SERIAL CABLE A10 OP2 O2 DIP S1 X52 2 4 3 SH SH S2 A9 DP2 D2 A8 SP2 TIN 28D SH 30D 31D...

Page 25: ...TYPICAL HIGH AND LOW VOLTAGE FIELD WIRING CONNECTIONS 24 REMOVE JP7 52 20 1 2 1 67 17 REMOVE JP6 REMOVE JP7...

Page 26: ...nter of gravity aligns with the main lifting point before lifting Use spreader bar when rigging to prevent the slings from damaging the unit CAUTION All panels should be in place when rigging Care mus...

Page 27: ...526 526 CNX2M40 822 822 742 742 737 737 732 732 727 727 LOAD DISTRIBUTION kg COPPER CONDENSER COIL 26 MODEL No R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 CNX150 225 225 225 225 CNX220 256 256 256 256 CNX240 270...

Page 28: ...tric power 5 Position the unit to provide for unrestricted air circulation and to prevent any possibility of air recirculation 6 Check minimum clearances required for your unit with regard to walls or...

Page 29: ...ation is completed in all respect the following points should be covered before the system is switched on for operation 1 Remove or loosen shipping retainers under motor compressors Make sure the hold...

Page 30: ...quate lubrication in order to provide some allowance for oil which will be circulating in the system during operation Depending on the system design the amount of oil in the system at the time of comp...

Page 31: ...lanced voltage on a three phase compressor motor may overheat and trip the motor on external or internal current sensing motor protector whichever one is provided To determine that an unbalanced volta...

Page 32: ...lubrication at the bearings furthest from the oil pump The center and rear bearings may seize or may wear enough to allow the rotor to drop and drag on the stator causing it to short Also the liquid r...

Page 33: ...slider control valve for capacity unloading suction discharge shut off valves check valve in discharge gas outlet oil sight glass oil fill drain service valve directly flanged on three stage oil separ...

Page 34: ...rs 8 Take an oil sample and test for acidity If the first acidity test shows that the acid content is below the safe level as indicated in the test kit instructions and the oil is clean the clean out...

Page 35: ...oth cut out and cut in pressure within 2 psig PUMP DOWN CONTROL A pump down control is a solenoid type valve installed in the liquid line to prevent the flow of refrigerant into the evapo rator during...

Page 36: ...r 4 Check airflow across the condenser coil restrictions in refrigeration sys tem 5 Check for possibility of misapplica tion Use stronger unit 6 Check refrigerant charge fix leak add if necessary 7 Re...

Page 37: ...rect 4 Replace with larger system 5 Defrost 6 Determine location and remove 7 Clean condenser 8 Clean or replace 1 Correct the refrigerant charge 2 Recharge the system after a thorough triple evacuati...

Page 38: ...sion valve and other possible causes like clogged filter low CFM iced evaporator etc and correct it 2 Check the system for correct super heat and other possible causes like clogged filter low CFM iced...

Page 39: ...80064658 80064658 80064658 80064658 80064658 80064658 80064658 80064658 80064658 38 MODEL NUMBER CNX720F CNX840F CNXM00F CNXM10F CNXM20F CNXM40F CNXM60F CNX2M00F CNX2M40F COMPRESSOR 80069732 80069732...

Page 40: ...2 Contactor compressor 2 1 3 2 Contactor fan motors 2 1 3 2 HPS Sensor Transducer 2 1 3 2 Expansion valve 1 0 5 2 1 Filter drier 2 1 3 2 Transformer 24V secondary 1 0 5 2 1 Propeller fan 1 0 5 2 1 Hea...

Page 41: ...damaged body parts repair repaint as necessary Check mountings spring isolator rubber pads Repair replace as necessary Check flexible canvas connections duct work Repair replace as required Run test...

Page 42: ...hese are toxic Decomposition Products and corrosive General Precautions Avoid inhalation of high concentrations of vapors Atmospheric concentrations should be minimized and kept as low as possible The...

Page 43: ...3 33 329 6 228 2 40 49 7 35 0 4 44 342 6 241 3 42 51 6 36 9 5 56 356 1 254 8 44 53 7 39 0 6 67 370 0 268 7 46 55 7 41 0 7 78 384 3 283 0 48 57 9 43 2 8 89 399 0 297 7 50 60 0 45 4 10 00 414 1 312 8 5...

Page 44: ...4 1251 1 126 201 6 186 9 52 22 1390 3 1288 9 128 207 2 192 5 53 33 1428 9 1327 6 130 212 9 198 2 54 44 1468 4 1367 1 132 218 8 204 1 55 56 1508 7 1407 4 134 224 7 210 0 56 67 1549 8 1448 5 136 230 8...

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