Z3 Technology Z3-DME-03 Assembly Instructions Manual Download Page 13

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CONFIDENTIAL

DOC-PRO-0049-02

___________________________________________________________________________________________

Z3 Technology, LLC

♦

100 N 8

ST, STE 250

♦

Lincoln, NE 68508-1369 USA

♦

+1.402.323.0702

(18)

In order to be able to reposition the LED, do not completely close the enclosure as shown in the picture
below.

Figure 27 Completed Closed Enclosure

(19)

If the LED looks like Figure 28, you will need to reposition the LED. The LED needs to be nicely

aligned as shown in Figure 29.

Figure 28 Misaligned LED

Figure 29 Aligned LED

(20)

Once the LED and the switch are well positioned, slowly assemble the top and bottom enclosure together.

Figure 30 Assembled Top and Bottom Enclosure

Summary of Contents for Z3-DME-03

Page 1: ...00 04 November 27 2014 This document contains proprietary and confidential information of Z3 Technology LLC Z3 This document may not be used reproduced disclosed or disseminated to anyone without the prior written approval of an authorized representative of Z3 ...

Page 2: ... Version Date Change Note Author 1 0 0 11 03 14 Initial Version MW 1 0 1 11 11 14 Formatting JF 1 0 2 11 17 14 Added note on verifying fan is sucking air in Added mention of silver pan head screws for Step 6 Added captions Minor English tweaks RC 1 0 3 11 24 14 Formatting Grammatical Revision Added Instructions for Installing the Air Duct KA 1 0 4 11 27 14 How to insert ribbon cables screws and nu...

Page 3: ...ance from Switch to LED 8 Figure 12 Air Duct Dimensions 8 Figure 13 Insert Film on Left Side 9 Figure 14 Film Placement on Left Side 9 Figure 15 Correct Film Placement 9 Figure 16 Film Placement 9 Figure 17 Film Side View 10 Figure 18 Film Top View 10 Figure 19 Film Placed in Fan Gap 10 Figure 20 Incorrect Film Position 11 Figure 21 Correct Film Position 11 Figure 22 Film Spacing 11 Figure 23 Tuck...

Page 4: ...3x Black Flat Head Screws 3x14mm Fan 3xSilver Nuts M3 For assembly always use a torque screwdriver The default is to set it to 10 lbs of torque 2 0 ASSEMBLY INSTRUCTIONS 1 Place the module and APP board on an anti static mat Insert the Z3 DM8107 MOD 02 into the Z3 DM8107 APP 21 and use 2x ribbon cables to connect the module and APP on the other end However Figure 1 below shows the wrong ribbon cab...

Page 5: ...the washer and nut on the BNC connector Figure 3 Unscrewing the washer and nut on the BNC connector 4 On the bottom enclosure place the 5V DC Fan so that it aligns with the screw holes The label on the fan should be facing outward from the enclosure The fan should be blowing air into the enclosure You can test this at the end by putting a small piece of paper outside the fan and verifying it is be...

Page 6: ...08 1369 USA 1 402 323 0702 Figure 5 Fan Screw Holes 5 Use 3x black flat head screws 3x14mm to mount the 5V DC Fan onto the enclosure Position 1 2 and 3 in the picture below Then secure the fan in position with 3x silver nuts M3 shown in Figure 7 Figure 6 Fan Screws Figure 7 Nuts 6 Align the fan wires nicely on the bottom of the enclosure and use tape to hold it in place 1 2 3 ...

Page 7: ...mbined PCBA and align it properly to match the screw holes positions 1 2 3 4 in the picture below Screw in the 4 silver pan head screws in the order shown by the numbers below Use the torque screwdriver at 10 lbs torque Figure 9 Screwing the PCBA to the enclosure 8 Connect the fan wire to the Z3 DM8107 APP 21 at J15 Figure 10 Location of J15 9 Reposition the red LED on the Z3 DM8107 APP 21 The LED...

Page 8: ...Z3 Technology LLC 100 N 8th ST STE 250 Lincoln NE 68508 1369 USA 1 402 323 0702 must be lying flat on the APP board Figure 11 Distance from Switch to LED 10 Create an air duct by using a piece of clear film Cut out the duct to match the dimensions in the figure below Note Measurements are in mm Figure 12 Air Duct Dimensions ...

Page 9: ...n NE 68508 1369 USA 1 402 323 0702 11 Place the film piece that was just created on the left side of the system 12 Make sure the film is in the correct position See Figures below The film should be inserted into the MOD with the APP board Figure 14 Film Placement on Left Side Figure 13 Insert Film on Left Side Figure 16 Film Placement Figure 15 Correct Film Placement ...

Page 10: ...____________________________________________________ Z3 Technology LLC 100 N 8th ST STE 250 Lincoln NE 68508 1369 USA 1 402 323 0702 13 Place the film into the gap of the fan See Figure Below Figure 19 Film Placed in Fan Gap Figure 18 Film Top View Figure 17 Film Side View ...

Page 11: ...chnology LLC 100 N 8th ST STE 250 Lincoln NE 68508 1369 USA 1 402 323 0702 14 The remaining film should be aligned on top of the module 15 Tuck the cut out pieces of the film down so they appear like the following Figure Figure 21 Correct Film Position Figure 20 Incorrect Film Position Figure 23 Tucked Film Figure 22 Film Spacing ...

Page 12: ...3 Technology LLC 100 N 8th ST STE 250 Lincoln NE 68508 1369 USA 1 402 323 0702 16 The air duct should now be installed 17 Put the top and bottom enclosure together but not all the way to check LED alignment Figure 26 Partial Closing of Enclosure to Check LED Alignment Figure 24 Installed Film Side Figure 25 Installed Film Top ...

Page 13: ...on the LED do not completely close the enclosure as shown in the picture below Figure 27 Completed Closed Enclosure 19 If the LED looks like Figure 28 you will need to reposition the LED The LED needs to be nicely aligned as shown in Figure 29 Figure 28 Misaligned LED Figure 29 Aligned LED 20 Once the LED and the switch are well positioned slowly assemble the top and bottom enclosure together Figu...

Page 14: ... and screw the nut back in Figure 31 BNC Connector Washer Figure 32 BNC Connector Nut 22 Use 2x black flat head screws to secure the top and bottom enclosure together Figure 33 Screws for Enclosure 23 After carefully assembling the Z3 DME 03 the back and front of the end product should look like the following figures Figure 34 Back of Assembled Z3 DME 03 Figure 35 Front of Assembled Z3 DME 03 24 P...

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