Z GRILLS 450A Owner'S Manual Download Page 15

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11. Initial Startup Instructions

Follow the initial startup process before first use, and each time after the grill runs out 

of wood pellets.  

12. New Grill Burn-In

1. Remove grill racks, grease tray and heat baffle from the grill. 
2. Open the pellet hopper and grill lids and check to ensure there are no foreign objects in the 

hopper or auger. 

3. With the power switch in the OFF position, plug in the power cord to 240V grounded 10 

Amp power supply. It is ok to use a 10 Amp extension power cable.  

4. With the controller dial in the shut down position, switch the grill ON and then turn the 

temperature dial to the SMOKE position. 

5. Check the following: 

Confirm the auger is rotating (turns very very slowly and will stop/start intermittently) 

Hold you hand above the fire-pot to confirm air flow 

6. Pour some wood pellets into the hopper (Up to the guard plate level is sufficient) 
7. Turn the controller dial to the highest temperature (232ºC).  It will take 7-8 minutes for the 

pellets to begin to drop into the fire-pot.  If LEr is displayed, just turn to Shut Down and 

then back to SMOKE (make sure the grill lid is open). 

8. Once pellets begin to drop into the fire-pot, turn the dial to Shut Down then immediately 

back to SMOKE.  After 3-4 minutes a big cloud of smoke will be released then a fire will be 

established.   

9. Place the heat baffle, grease tray and grill racks back into the grill.   The grill is now ready 

to complete the New Grill Burn-In (first time use), or normal cooking.

This process runs the grill at the highest temperature setting (burning wood pellets for heat) 
to burn o

 any surface oils on the ba

e and grease tray.  This must be completed before 

cooking any food.  The smoke will have an oily odour, so avoid breathing in the smoke or 
completing the Burn-In near an open window.

1. If you have just completed the Initial Startup Process, the unit should already be running 

on the Smoke setting with the heat baffle, grease tray (no foil) and grill racks all placed 

inside.  Proceed to step 3. 

2. If OFF, turn ON, open the grill lid and turn to Smoke.  Once lots of smoke appears, then 

begins to clear and you hear the roaring sound of the fire, proceed to step 3.   

3. Close the grill lid and turn the dial to 232

o

C. 

4. Run on 232

o

C setting for 45 minutes.  The grill should reach over 200

o

C after about 15 to 

20 minutes. During the burn in the grill may not quite reach 232

o

C, which is normal. 

5. After 45 minutes, turn the dial to Smoke and run for another 10 minutes. If you 

accidentally turn to Shut Down, just immediately turn to Smoke. 

6. After waiting for at least 10 minutes, turn the dial to Shut Down. The fan will continue to 

run for about 10minutes then the grill will turn itself off.  

7. Wipe down the grill racks with a moist cloth and cover the grease tray with foil before 

using.  Follow the Normal Operation process to start the grill up and begin cooking.

Summary of Contents for 450A

Page 1: ...Owner Manual www zgrills com au Z Grills 450A Wood Pellet Smoker Grill This owner manual edition is for Z Grills 450A V2 late 2021...

Page 2: ...IMUM of 1m overhead clearance and 0 3m side rear clearance from any wall or combustible material HOT SURFACES This grill will be extremely hot during operation and for some time after turning off Take...

Page 3: ...ill 6 5 Controller Operation 7 6 Error Codes 8 7 Main Grill Components 9 8 Unpacking Assembly Instructions 10 9 Wiring Diagram 14 10 Spare Parts List 14 11 Initial Startup Instructions 15 12 New Grill...

Page 4: ...Dial to the desired setting Wait 10 minutes or until the temperature is reached before putting food in NORMAL SHUTDOWN PROCEDURE After cooking always turn the Temperature Dial to Shut Down and let the...

Page 5: ...3 Food Minimum Temperature Chart Minimum Safe Internal Temperatures Beef Veal Whole cuts 63oC Lamb Whole cuts 63oC Pork Whole cuts 63oC Minced Beef 72oC Sausages 74oC Fish 63oC Poultry 74oC 5 2 Techn...

Page 6: ...base of the grill drum Vacuum out after each long cook or every 5kg of wood pellets used Only vacuum when the grill is cold switched OFF and unplugged from power supply Once every 50 hours of use remo...

Page 7: ...e the grill has shut itself down after completing the Shut Down cycle Controller Dial Settings Shut Down Safe shutdown after operation Smoke Low temperature operation with maximum amount of smoke Smok...

Page 8: ...l is already turned to a temperature setting when switching the power on LEr Low Temperature Error Grill internal temperature has fallen below 49oC for too long Possible reasons include Grill may have...

Page 9: ...ill Drum 7 Chimney Gasket 8 Chimney Cap 9 Chimney Stack 10 Side Shelf 11 Grease Bucket 12 Legs 13 Wheels 14 Right Leg Base 15 Foot Pad 16 Left Leg Base 17 Heat Ba ffl e 18 Grease Tray 19 Front Shelf 2...

Page 10: ...loves when handling the grease tray and ba ffl e plate it they have a layer of oil to prevent rusting during storage in the box Tools and Fasteners All the required fasteners screws nuts and bolts and...

Page 11: ...RUM STEP 4 DRUM LID HANDLE A G STEP 5 CHIMNEY CAP TIP Carefully align the bolt thread into the Chimney Stack then rotate the whole Cap until tight Fasteners 12 x B 12 x E 12 x J Fasteners 2 x A 2 x G...

Page 12: ...P 7 FRONT SHELF BRACKETS Fasteners 6 x B B B STEP 8 FRONT SHELF Fasteners 4 x C 4 x D 4 x E STEP 9 HOPPER HANDLE Fasteners 2 x F C D E F TIP Cover the Hopper opening with a piece of cardboard to preve...

Page 13: ...13 STEP 10 SIDE HANDLE Fasteners 2 x B B STEP 11 SIDE SHELF Fasteners 4 x B B...

Page 14: ...ature Sensor ZG 450 TSENSOR Controller Board ZG CONT Fire pot Fan ZG FPFAN Ignition Rod ZG IROD Auger Shaft ZG 450 AUGER Auger Motor ZG AMOTOR 1 6 Heat Ba ffl e ZG 450 HBAFF Great Tray with Heat Vent...

Page 15: ...t ba ffl e grease tray and grill racks back into the grill The grill is now ready to complete the New Grill Burn In fi rst time use or normal cooking This process runs the grill at the highest tempera...

Page 16: ...ch OFF and disconnect the power 4 During operation if power is accidentally turned OFF or if there is a power outage If power immediately comes back on Turn the dial to Shut Down then to the desired t...

Page 17: ...ts as required for the cook plus a bit extra Only fi ll the hopper if doing a very long cook 3 Leaving pellets sitting for a long time weeks in the hopper can result in poor burning results as the pel...

Page 18: ...and if the auger is very slowly turning Ensure Initial Startup procedure has been completed to prime the auger feed tube with pellets AUGER MOTOR FAILURE Remove the grease tray and heat ba ffl e so y...

Page 19: ...upport for a replacement temperature sensor Incorrect Grill Temperature DIRTY TEMP SENSOR Clean the Grill Temperature Sensor to ensure accurate temperature readings FAULTY CONTROLLER or FAULTY TEMPERA...

Page 20: ...of smoke may appear in windy conditions which is normal WOOD DUST in AUGER TUBE and HOPPER or HIGH TEMP OPERATION WITH LID OFTEN OPEN or HIGH TEMP OPERATION IN WINDY CONDITIONS or DIRECTLY TURNING FR...

Page 21: ...fuse widely available from electrical suppliers and retailers DANGER HIGH VOLTAGE Unplug the grill from electric power supply before completing any repairs Only plug into power once all repairs are co...

Page 22: ...ng the ceramic coated grill racks may become cracked or chipped resulting in exposed metal that may show signs of rust This is normal and is not covered under this limited warranty Z Grills shall not...

Page 23: ...code Scan QR code Or go to zgrills com au product registration Registration is only required if you did NOT purchase from the Z Grills website By registering you will receive useful tips on how to use...

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