YZ Systems DynaPak DP-2020N Manual Download Page 4 | Manualshive

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YZ Systems DynaPak DP-2020N Manual Download Page 4

4

1. Introduction

5

2. System Components

5

3. Theory of Operation

6

4. Sampler Location

7

5. Sampler Installation

8

6. Sample Vessel Installation

9

7. Operational Check & Leak Testing

10

8. Sampler Set-Up:
proportional-to-flow sampling

13

9. Sampler Set-Up:
time-based sampling

17

10. Sampler Maintenance

18

11. Trouble Shooting

21

12. Diagrams
#1

DP-2000 pump (assembled)

25

#2

DP-2000 pump (exploded)

26

#3

YZ filter regulator (assembled)

27

#4

YZ filter regulator (exploded)

28

#5

Z-200 controller

29

#6

LinkPlus

30

#7

Z-200 installation notes/wiring
control documentation

31

#8

DuraSite portable sample vessel
instructions

32

Table Of Contents

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Summary of Contents for DynaPak DP-2020N

Page 1: ...DynaPak GasSampler S Y S T E M S U P P O R T M A N U A L DP 2020N...

Page 2: ......

Page 3: ...Version09242003 DynaPak2020N SystemSupport Manual...

Page 4: ...to flow sampling 13 9 Sampler Set Up time based sampling 17 10 Sampler Maintenance 18 11 Trouble Shooting 21 12 Diagrams 1 DP 2000 pump assembled 25 2 DP 2000 pump exploded 26 3 YZ filter regulator as...

Page 5: ...936 788 5593 2 System Components The primary components of the DynaPak 2020 Sampler are illustrated here 1949 Factory System Approved Mutual Sample Discharge DynaPak 2000 Pump Tubing Purge Valve Isola...

Page 6: ...stomer supplied 1 5 VDC analog signal to determine the percentage of flow that is present in the pipeline B Proportional to time sampling in this mode of operation the Z 200 controller operates as a r...

Page 7: ...ould cause aerosols or significant pressure drops 4 2 The sampler should not be located within the defined meter tube region AGA 3 1985 ED A The number of unobstructed straight pipe diameters upstream...

Page 8: ...detector 5 System Installation CAUTION Incorrect operation of valves over tightening can result in damage to the valve components isolation valve bonnet assembly which might result in the valve stem b...

Page 9: ...essel should be arranged such that liquid traps are not created 6 2 Variable volume constant pressure cylinder A free floating piston cylinder DuraSite may be installed in a horizontal position on an...

Page 10: ...mode of operation 7 6 Depress the enter switch to load the value into memory 7 7 Pump actuation will begin as the solenoid valve is energized by the Z 200 In this mode pump actuation should occur eve...

Page 11: ...ost To set the loss of flow input 1 Set the mode switch to position 7 2 Set the data switches to the desired time in minutes XX X minutes Ex 20 minutes 20 0 3 Depress the enter switch to load the valu...

Page 12: ...cepted the red LED will flash if not accepted 8 4 Zero calibration Mode 4 1 00VDC 0 of metered flow The zero calibration adjustment is used to calibrate the Z 200 controller for 0 of metered flow in t...

Page 13: ...oad the span setting into memory NOTE the green LED will flash if entry is accepted the red LED will flash if not accepted NOTE for maximum accuracy after setting the span return to zero calibration s...

Page 14: ...o flow mode of operation When in this mode of operation the Z 200 controller will monitor the flow input and adjust the time interval between pump strokes to be proportional to the of flow measured in...

Page 15: ...t the mode switch to position 5 9 4 Set the data switches to the desired time in minutes XX X minutes Ex 18 minutes 18 0 9 5 Depress the enter switch to load the time into memory to start operation NO...

Page 16: ...mmended to maintain proper tubing location and alignment between the pump body and the probe body Do not remove the inlet check valve body from the manifold unless cleaning is necessary To replace the...

Page 17: ...plunger shaft l Carefully install the diaphragm housing into the top of the pump body NOTE apply a light coat of assembly grease on the plunger shaft prior to installation m Install the pump assembly...

Page 18: ...battery plug from the battery receptacle 4 Replace the depleted battery with a fresh battery pack part No E3 2001 NOTE follow the illustration to assure proper battery wire placement in the Z 200 enc...

Page 19: ...the operator to increase the solenoid output rate to one actuation every two seconds NOTE the LCD stroke indicator should increment each time the solenoid actuates LED Indicator Chart proportional to...

Page 20: ...een entered properly a red LED will illuminate and stay on and the controller will not start in run mode position 0 when the enter switch is depressed B After these inputs have been re entered depress...

Page 21: ...This will expose the battery pack and three position configuration jumper located in the lower right hand corner of the Z 200 controller assembly F Set the configuration jumper to the far right positi...

Page 22: ...the configura tion jumper should be in the factory setting to the far left position marked non linear B Linear when using flow computer type flow inputs that are linear with respect to flow the confi...

Page 23: ...ing P N A5 1012 20 Micron Filter P N C4 0022 P N C3 0008 P N B1 0020 Inlet Screen P N C4 0006 Inlet Check Valve Spring Guide Inlet Check Valve Spring O Ring 006 P N A5 1006 O Ring 012 P N A5 1108 O Ri...

Page 24: ...0096 P N C0 0014 Cap Screw 6 Each O Ring 012 P N B1 0020 P N C0 0026 Inlet Screen P N C4 0006 P N C3 0008 P N C4 0022 20 Micron Filter Inlet Check Valve Spring Inlet Check Valve Spring Guide Nut Body...

Page 25: ...DynaPak 2020N 09242003 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 25 Diagram 3 YZ filter regulator assembled...

Page 26: ...2 Upper Dart P N A3 0071 Upper Spring P N C3 0010 P N A3 0070 Piston P N A3 0069 Piston Spring Spring Cap P N A3 0068 P N A3 0067 Bonnet Pneumatic Fitting P N A1 0113 P N A8 0016 Adjustment Screw P N...

Page 27: ...el Z 200 6 1 F2 0002 Model Z 200 6 10 F2 0020 2 Battery Pack E3 2001 1 3 Stroke Counter Assembly G1 0001 1 4 Terminal Strip 6 Position H1 0001 1 5 BCD Switch E1 0001 4 6 Face Plate 1 Model Z 200 6 1 A...

Page 28: ...Steel Set Screw Inlet Rupture Disc 1800 psi P N A3 0083 Rupture Disc Retainer P N A3 0084 YZ Valve Body P N A3 0137 0 1000 PSI LinkPlus Model No C1 0005 0 2000 PSI LinkPlus Model No C1 0006 0 600 PSI...

Page 29: ...9242003 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 29 Diagram 7 Z 200 Installation Notes Wiring Control Documentation System Installation Notes and...

Page 30: ...e indicator all valves should be closed The product connection is slowly broken in order to vent any trapped product After vessel removal all connections should be checked for leaks and the pre charge...

Page 31: ...roduct Head YZ UniValve Purge Valve Nut P N A3 0080 P N A3 0063 Valve Seat P N C6 1003 Ser 4608 P N 12 1006 Ser 0321 and Prior P N 12 1007 Ser 0322 0613 P N 12 1008 Ser 0614 4087 P N C6 1002 Ser 4088...

Page 32: ...ity and fitness for a particular purpose with respect to the product This limited warranty gives you specific legal rights You may have others which vary from state to state These remedies are not ava...

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