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Diagram #10:
DuraSite (illustrated)

P/N C6-1002 (Ser. #4088+)

Set Screw

P/N C0-0099

P/N A3-0155

Knob

P/N C6-1003 (Ser. #4608+)

Magnet Assembly

Piston

P/N C6-1004

Piston Washer

YZ UniValve

P/N A5-4222B

P/N A5-2222

Back-Up Washer

O-Ring

Product Head

Stainless Steel

P/N C6-1000

P/N C0-0048

Hex Nuts

Valve Seat

P/N A3-0063

Purge Valve Nut

P/N A3-0080

P/N A8-0013

Magnetic Volume Indicator

P/N C6-1203 (DS-150)

P/N C6-1303 (DS-300)

P/N C6-1403 (DS-500)

P/N C6-1503 (DS-800)

P/N C6-1603 (DS-1000)

Gauge

P/N A3-0083

Rupture Disc

P/N A3-0084

YZ UniValve

P/N C6-1001

Pre-Charge Head

P/N A3-0095

Valve Stem Assembly

P/N A3-0062

Seat Retaining Washer

P/N A3-0063

Valve Seat

P/N C6-1200 (DS-150)

P/N C6-1300 (DS-300)

P/N C6-1400 (DS-500)

P/N C6-1600 (DS-1000)

P/N C6-1301 (DS-300)

P/N C6-1401 (DS-500)

P/N C6-1501 (DS-800)

P/N C6-1601 (DS-1000)

P/N C6-1201 (DS-150)

P/N C6-1500 (DS-800)

Cylinder

Rupture Disc Nut

Tie Rod

Mixing Ball

Snap Ring

P/N C3-0018

Piston Seal

P/N A5-2021

P/N A6-0023

O-Ring

P/N C6-1005

P/N 12-1008 (Ser. #0614 - #4087)

P/N 12-1007 (Ser. #0322 - #0613)

P/N 12-1019 (Ser. #0614 - #4607)

P/N 12-1006 (Ser. #0321 and Prior)

P/N 12-1018 (Ser. #0613 and Prior)

Summary of Contents for DynaPak 2010XHK

Page 1: ...DynaPak2010XHK SystemSupport Manual Version 04142004 ATEX Rev...

Page 2: ...stocomplywiththewarrantysetforthherein YZ sentireliabilityandthecustomer sexclusiveremedywillbereplacementoftheproduct s or atYZ soption YZ sreasonableefforttomaketheproductmeetthewarrantysetforthhere...

Page 3: ...present You will need a sample cylinder s during the installation If you have questions concerning installation operation contact your YZ representative or YZ Customer Service at 936 788 5593 This sam...

Page 4: ...e Entry Fitting Z 65 6 Controller Solenoid Valve Sample Probe Purge Valve Isolation Valve Hot Tap Adapter 3 4 NPT Sample Discharge Tubing Sample Discharge Stroke Adjustment Knob DynaPak 2000 Pump Wiri...

Page 5: ...in the ability to start up and resume operation C Proportional to flow sampling in this mode of operation the Z 65 counter operates as a dividing counter The Z 65 counter periodically energizes a low...

Page 6: ...ampler should not be located within the defined meter tube region AGA 3 manual A The number of unobstructed straight pipe diameters upstream see AGA 3 manual B The number of unobstructed straight pipe...

Page 7: ...solation valve and purge valve are closed g After pipeline pressure has been applied to the sampler check the probe body pipeline connection using a liquid leak detector 5 System Installation Center 1...

Page 8: ...open Failure to do so may damage the DPS 2 s internal components d Open the other supply valve e Close the equalization valve f Run the free end of the DPS 2 cable through the cable entry connector lo...

Page 9: ...arranged so that liquid traps are not created 6 2 Variable volume constant pressure cylinder The free floating piston cylinder DuraSite may be installed in a horizontal position on an optional vessel...

Page 10: ...4 Move all of the mode switches on the Z 65 to their off positions 7 5 Move both timer counter dials to the 0 position 00 minutes 7 6 Move mode switches 1 2 and 3 to the on position The pump will beg...

Page 11: ...e timer dials on the Z 65 to the sample rate from step 8 1 NOTE The time 18 minutes above corresponds to the dial setting shown for the Z65 model with the timer range setting in the factory position j...

Page 12: ...8 Press the test button once to initiate the timer sequence 8 3 Adjust the pump volume adjustment knob to the value used in the calculations in step 8 1 Number of turns open on the pump volume knob 3...

Page 13: ...d the largest pump displacement setting possible NOTE The time 18 minutes above corresponds to the dial setting shown for the Z65 model with the timer range setting in the factory position jumper on t...

Page 14: ...Press the test button once to initiate the timer sequence NOTE For the Z 65 to operate the DP 2010 System a minimum pressure differential of 3 of water must exist between the high pressure and low pr...

Page 15: ...lse 10 2 If the input is a dry contact a Terminate the incoming connections to the Z 65 terminal strip see illustration b Turn mode switch 1 to on c Turn mode switch 2 to off d Turn mode switch 3 to o...

Page 16: ...kes Example 20 pulses turn dials to 20 Press the test button once to load the value into the memory NOTE If the calculated counter setting is less than 1 or greater than 99 the pulses per volume meter...

Page 17: ...ss steel tubing from the pump body d Screw the stroke adjustment knob all the way down to the 0 cc stroke setting e Unscrew the pump body by hand from the inlet check valve assembly Separation at this...

Page 18: ...bushing into the bottom of the pump body NOTE Apply a light coat of assembly grease on the plunger shaft prior to installation k Insert all other bushings springs and o rings in their respective seque...

Page 19: ...ed LED will illuminate if the battery is low NOTE The solenoid must be connected to test the battery condition Battery condition cannot be tested with a volt meter Replacing a Depleted Battery 1 Remov...

Page 20: ...Location C4 0004 Filter element 1 see diagrams 3 and 4 D3 0002K DP 2000 Severe Service pump seal kit 1 see diagrams 1 and 2 D3 0003 YZ filter regulator repair kit 1 see diagrams 3 and 4 D3 0142 Z 65...

Page 21: ...lished by depressing and holding the test switch If the DPS is sensing flow in the pipeline the green LED should illuminate If flow is not present the red LED should illuminate 12 3 LCD Stroke Indicat...

Page 22: ...There are two Z 65 models the Z 65 6 1 and Z 65 6 03 Each Z 65 timer has two ranges for the timer setting dials 1 Z 65 6 1 Range Setting a xx minutes set the configuration jumper to the far left posi...

Page 23: ...guration jumper to the far left position factory setting b xx minutes set the configuration jumper to the center position Note To obtain maximum battery life choose the longest solenoid stroke rate po...

Page 24: ...te again This will normally occur very quickly and give the appearance that the green LED blinks on when the pulse input is received and removed 2 Voltage Pulse Input move mode switch 4 to the on posi...

Page 25: ...DP 2010XHK Version 04142004 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 25 Diagram 1 DP 2000 pump assembled...

Page 26: ...ody P N B1 0015 Discharge Check Discharge Check Valve Bushing Bushing Sleeve P N C3 0007 Valve Spring P N B1 0013 O Ring 108 P N B1 0014 Spring Retainer P N A6 0028 Seal Bushing Stroke Adjustment P N...

Page 27: ...DP 2010XHK Version 04142004 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 27 Diagram 3 YZ filter regulator assembled...

Page 28: ...2 Upper Dart P N A3 0071 Upper Spring P N C3 0010 P N A3 0070 Piston P N A3 0069 Piston Spring Spring Cap P N A3 0068 P N A3 0067 Bonnet Pneumatic Fitting P N A1 0113 P N A8 0016 Adjustment Screw P N...

Page 29: ...720 29 Diagram 5 YZ DynaPak Hot Tap Probe Assembly DP HT Adapter 3 4 Root Valve By Customer See Detail Below Section View Hot Tap Adapter DP HT Adapter Body O Ring Valve S S Snap Ring Probe Seal 3 4 N...

Page 30: ...30 Diagram 5 YZ DynaPak Hot Tap Probe Assembly...

Page 31: ...155 P N C0 0099 P N Varies See Above Pressure Gauge Stainless Steel Set Screw Inlet Rupture Disc 1800 psi P N A3 0083 Rupture Disc Retainer P N A3 0084 YZ Valve Body P N A3 0137 0 1000 PSI LinkPlus Mo...

Page 32: ...C0 0048 Qty 8 P N A6 0013 P N G2 0002 Cable Assembly 30 Ft Shrink Wrap SS Bolt P N C0 0047 Qty 8 P N H2 0002 Qty 2 Magnet Support Body Diaphragm Body Diaphragm Body P N A9 5003 High Pressure P N A9 50...

Page 33: ...D3 0142 1 12 2 Fuses Per Kit Ref No Description Part No Qty Z 65 6 Controller Assembly 1 1 Model Z 65 6 1 F2 0001 Model Z 65 6 03 F2 0018 2 Battery Pack E3 2001 1 3 Stroke Counter Assembly G1 0001 1 4...

Page 34: ...34 Diagram 9 Z 65 Installation Notes Wiring Control Documentation System Installation Notes and Recommendations...

Page 35: ...der becomes a maximum of 80 full see volume indicator all valves should be closed The product connection is slowly broken in order to vent any trapped product After vessel removal all connections shou...

Page 36: ...0 P N C6 1603 DS 1000 Gauge P N A3 0083 Rupture Disc P N A3 0084 YZ UniValve P N C6 1001 Pre Charge Head P N A3 0095 Valve Stem Assembly P N A3 0062 Seat Retaining Washer P N A3 0063 Valve Seat P N C6...

Page 37: ...DP 2010XHK Version 04142004 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 37 Notes...

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