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YORK INTERNATIONAL

16

MOST FREQUENTLY ASKED QUESTIONS

1. Why doesn’t the rotation of the motor change

when I change the input wiring to the VSOP
drive?

The VSOP drive converts the input line into a DC
bus voltage then converts the DC bus voltage back
into an AC voltage with a varying frequency. So,
the output section of the drive isolates the output
from the input of the drive.

2. How is oil pressure regulated?

A differential oil pressure setpoint is programmed
through the Microcomputer Control Center. This
setpoint is then used to regulate the oil pressure.
The speed of the oil pump motor will increase if
the oil pressure is less than the setpoint by 0.5 PSID.
Also, the speed of the oil pump motor will decrease
if the oil pressure is greater than the setpoint by 0.5
PSID.

3. On a 50 Hz installation, how can the VSOP

drive still run at 60 Hz?

Normal operation of a motor requires that the in-
crease in frequency and the increase in voltage
occur at the same rate. This is called linear volts/
Hz curve. If the supply voltage for 50 Hz is the
same as 60 Hz, then the drive can develop enough
voltage to supply a 60 Hz motor. The gating of the
output power devices determines the output fre-
quency, not the input frequency to the VSOP drive.

4. What are the differences between the Solid

State Starter (SSS) and a VSOP drive?

The SSS reduces the amplitude of the voltage ap-
plied to the motor during start-up, by gradually turn-

ing on SCR’s connected to the input line. Inrush
current is reduced since the voltage applied to the
motor is reduced. This method of controlling a
motor has no effect on the frequency of the volt-
age. When full voltage is applied to the motor  the
SCR’s are fully turned on. The VSOP drive is the
same as a Variable Speed Drive. This type of drive
employs an input stage, an energy storage stage,
and an output stage. The input stage converts the
AC input into a DC supply by rectifying the input
line voltage. The DC supply is stored in  the energy
storage stage. The energy is stored in a capacitor
bank. The stored energy is then converted into a
varying voltage and frequency in the output stage.
The output stage uses very fast switches that switch
with a constant frequency (of about 6 KHz) but
with a varying duty cycle. The varying duty cycle
allows the output to vary in frequency and voltage.

5. Can the VSOP drive be bypassed and run the

oil pump motor directly across the line?

Yes, but the oil pressure will not be regulated. The
chiller will shutdown on high oil pressure. This should
be done to troubleshoot the motor or the VSOP
drive only.

6. Can I read the VSOP output frequency with a

hand-held meter?

Yes, but the meter reading will not be correct. The
output frequency of the VSOP drive is actually
several KHz. This frequency is what is called the
carrier frequency. The motor acts like a filter to
the carrier frequency and the fundamental fre-
quency, or 60 Hz, is what is left. The hand-held
meter will detect the carrier frequency, but not the
fundamental frequency.

Summary of Contents for YK

Page 1: ...MODEL YK MODEL D E CENTRIFUGAL LIQUID CHILLERS SERVICE INSTRUCTIONS VARIABLE SPEED OIL PUMP DRIVE Supersedes Nothing Form 160 52 M2 899 00130VIP...

Page 2: ...SOP DRIVE 11 Oil Pump Drive Status LED 11 VSOP Drive Okay Relay 11 Auto Resettable Shutdowns 11 Non Auto Resettable Shutdowns 12 TROUBLESHOOTING GUIDE 13 DRIVE REPLACEMENT INSTRUCTIONS 14 MOST FREQUEN...

Page 3: ...r the standard chiller Version C 02T 16 Part Number 031 01431 003 will be avail able for Remote Chiller Communications applications The Micro Board will change from a 031 01065 001 to a 031 01065 002...

Page 4: ...Z PRS XX XPSID MICROCOMPUTER CONTROL CENTER OPERATION The Microcomputer Control Center maintains desired system oil pressure by controlling the speed of the oil pump The speed at which the oil pump ru...

Page 5: ...LOSE REFRIGERANT LEVEL OPEN OIL PUMP VSD SPEED CONTROL 3R 1M 2 1 HTR J10 1 2 3 J2 2 J2 1 J2 3 REFRIGERANT LEVEL CONTROL BOARD OIL PUMP VARIABLE SPEED DRIVE PWM RUN V 3R 1 J4 2 J4 1 J3 2 J5 1 J1 2 12 V...

Page 6: ...ultiples of 0 3 seconds over the range of 0 3 to 2 7 seconds by programming a MULTIPLIER value of 1 through 9 The program multiplies this value by 0 3 to produce pe riods over the range of 0 3 to 2 7...

Page 7: ...PUMP VARIABLE SPEED DRIVE LD04377 12 VDC 0VDC OFF TIME ON TIME OFF ON 12 VDC 0 VDC 12 VDC 0 VDC OFF ON OFF ON OFF ON OFF ON 0 7 SEC 0 52 SEC 0 35 SEC 0 17 SEC 25 0 Hz 33 5 Hz 42 5 Hz 51 0 Hz 60 0 Hz O...

Page 8: ...oil pump speed control perform the following 1 This procedure assumes VSOP drive operation has been selected using the procedure below under Programming 2 Using Access Code 1 3 8 0 enter Program Mode...

Page 9: ...01065 002isrequiredonallVSOPdriveapplications STANDBY LUBRICATION To maintain oil seal integrity while the chiller is shut down the oil pump is turned on for 2 minutes every 24 hours if the chiller ha...

Page 10: ...5 minute SYSTEM COASTDOWN op SAFETY SHUTDOWNS eration is performed when power is restored During the SYSTEM COASTDOWN the oil pump runs If configured for AUTO RESTART AFTER POWER FAILURE a SYSTEM COAS...

Page 11: ...tdown will auto reset If the shutdown is of the type that will auto reset the drive okay relay will close the contacts when the fault has cleared If the shutdown is not of the type that will auto rese...

Page 12: ...the cur rent is increased at 4 3 amps a shutdown will occur in 40 seconds The VSOP drive will restart when input power is re moved for 30 seconds and reapplied Possible Problems Something maybe bindin...

Page 13: ...on the 1 Measure voltage between 1 a If 0 VAC is measured Microcomputer Control Center terminal 1on the VSOP drive replace VSOP drive reads OIL PUMP DRIVE and Ground 1 b If 115 VAC is measured AUTOST...

Page 14: ...1 Refer to the second paragraph autostart everyday at the same time under Known Problems on Page 3 The oil pump motor rotation 1 Reverse two of the wires on is reverse M1 M3 of the VSOP drive DRIVE R...

Page 15: ...FORM 160 52 M2 YORK INTERNATIONAL 15 LD04378 OR FIG 3 SYSTEM WIRING DIAGRAM...

Page 16: ...ng start up by gradually turn ing on SCR s connected to the input line Inrush current is reduced since the voltage applied to the motor is reduced This method of controlling a motor has no effect on t...

Page 17: ...ore Part Center with the following part number WAEXRK01 Yes this is a real YORK part number and the last two digits are zero one Operation of the RKU is covered in Form 160 00 NO7 VSOP DRIVE 230 VAC U...

Page 18: ...drive used in the Mod E YK chiller is the same as the VSOP drive used in the Mod D YK chiller described on pages 3 thru 17 Refer to pages 3 thru 17 for detailed information about fault messages and t...

Page 19: ...t of normally open contacts These contacts are open when the VSOP drive is in a faulted condition These contacts are driven closed when the VSOP drive condition is okay The contacts are connected betw...

Page 20: ...ashing RED on the VSOP drive Status display on the 1 Measure voltage between 1 a If 0 VAC is measured Microcomputer Control Center terminal 1 on the VSOP drive replace VSOP drive reads OIL PUMP DRIVE...

Page 21: ...hould run at 60 Hz If the oil pressure does not increase replace the VSOP drive 3 Remove the wire from J20 1 on the micro board Connect a 10K resistor to J20 1 and 12V supply Program the oil pump for...

Page 22: ...3 SPEED COMMAND START STOP 12VDC MICRO BOARD J19 J20 6 PWM V EN OIL PUMP VSD I O BOARD TB3 J1 6 70 TB3 1 70 1 OIL VARIABLE SPEED PUMP DRIVE CONTACTS OPEN LINE DRIVE OKAY RELAY OPEN ON FAULT FIG 4 OIL...

Page 23: ...FORM 160 52 M2 YORK INTERNATIONAL 23...

Page 24: ...P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in USA Copyright by York International Corporation 1999 ALL RIGHTS RESERVED Form 160 52 M2 899 Supersedes Nothing...

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