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JOHNSON CONTROLS

78

FORM 201.23-EG2 (713)

data  for  last  ten  shutdown  faults.  Compressor  suc-

tion, discharge, and oil pressures and temperatures, 

suction and discharge superheats, percent of full-load, 

operating hours, starts, and anti-recycle timer status. 

Status Messages for manual override, unit switch off, 

compressor  run,  run  permissive,  remote  controlled 

shut down, no cooling load, daily/holiday shut down, 

anti-recycle timer.

E.  Predictive Control Points:  Unit controls shall avoid 

safety shutdown when operating outside design con-

ditions by optimizing the chiller controls and cooling 

load output to stay online and avoid safety limits be-

ing reached.  The system shall monitor the following 

parameters and maintain the maximum cooling output 

possible without shutdown of the equipment: motor 

current, suction pressure and discharge pressure.

F.  System Safeties: Shall cause individual compressor 

systems to perform auto-reset shut down; manual reset 

required after the third trip in 90 minutes. Includes: 

high discharge pressure or temperature, low suction 

pressure, high / low motor current, high motor tem-

perature, high pressure switch, high / low differential oil 

pressure, high oil temperature, low suction superheat, 

critical sensor malfunction, low or high current, phase 

loss/single phase power, overload of motor windings, 

and low voltage.

G.  Unit  Safeties:  Shall  be  automatic  reset  and  cause 

compressors to shut down if: high or low ambient, low 

leaving chilled liquid temperature, under voltage, and 

flow switch operation. Contractor shall provide flow 

switch  and  wiring  per  chiller  manufacturer  require-

ments.

H.  Manufacturer  shall  provide  any  controls  not  listed 

above, necessary for automatic chiller operation. Me-

chanical Contractor shall provide field control wiring 

necessary to interface sensors to the chiller control 

system.

2.07 ACCESSORIES and OPTIONS

Some accessories and options supersede standard prod-

uct features. Your Johnson Controls representative will be 

pleased to provide assistance.

A. Sound Reduction

1.   Provide the following options as required to meet 

scheduled sound performance data at all load 

points.

a. Normal speed fans and unlined compressor  

enclosure. (

Factory Mounted

)

b. Two-speed fans and acousticallly lined enclo-

sure. (

Factory Mounted

)

c.  Sound power octave band data, dB per AHRI 

standard 70 and IAW ISO3744 at 35°C ambi-

ent and 7°C leaving chilled water.

2.   Provide optional control input to limit sound out-

put of the chiller based on time of day.  Shall be 

programmable at the chiller panel or controlled 

remotely via signal (4-20mA or 0-10 VDC) from 

BAS system.   Chillers without this feature shall 

be provided with the necessary sound attenua-

tion to meet the scheduled sound performance 

data at all load points.

B. Power Supply/Connections:

1.   Circuit breaker is optional at point of incoming 

single point connection to provide disconnect-

ing means AND be sized to provide the motor 

branch  circuit  protection,  short  circuit  protec-

tion  and  ground  fault  protection  for  the  motor 

branch-circuit  conductors,  the  motor  control 

apparatus and the motors.  Circuit breaker shall 

be equipped with lockable operating handle that 

shall extend through power panel door so that 

power may be disconnected without opening any 

panel doors.

C. Condenser Coil Environmental Protection:

1. 

  PRE-COATED FIN CONDENSER COILS –

 

 

 The air-cooled condenser coils are constructed 

of epoxy-coated aluminum fins.

2.  

COPPER FIN –

  Provide  condenser  coils  with 

copper fins in lieu of aluminum fins.

3.  

POST-COATED EPOXY DIPPED CONDENSER 

COILS –

 The unit is built with dipped-cured con-

denser coils.

D. Protective Chiller Panels (

Factory Mounted

):

1.  Louvered  Panels  (condenser  coils  only):  Painted 

steel to match unit panels, over external condenser 

coil faces.

2.  Wire Panels (full unit): Heavy gauge, welded wire 

mesh,  coated  to  resist  corrosion,  to  protect  con-

denser  coils  from  incidental  damage  and  restrict 

unauthorized access to internal components. 

3.   Louvered  Panels  (full  unit):  Painted  steel  to 

match  unit  panels,  to  protect  condenser  coils 

from incidental damage, visually screen internal 

components, and prevent unauthorized access 

to internal components.

4.   Louvered/Wire Panels: Louvered steel panels on 

external condenser coil faces, painted to match 

Guide Specifications

Summary of Contents for YCIV

Page 1: ...FORM 201 23 EG2 713 Model YCIV Air Cooled Screw Liquid Chillers with Variable Speed Drive Style A 527 1354 kWi 2 3 and 4 Compressor 50Hz HFC 134a 140 200 Tons 60Hz...

Page 2: ...ncy 24 Dimensions 26 Isolator Locations 48 Isolator Details 52 Electrical Data 2 Comp Standard Efficiency 56 Electrical Data 2 Comp High Efficiency 58 Electrical Data 3 4 Comp Standard Efficiency 60 E...

Page 3: ...onditions the chiller sound output is reduced when it is the most sensitive to neighbors evenings and weekends With the introduction of the YCIV model air cooled chiller system designers have the oppo...

Page 4: ...ters In addition by eliminating the heat buildup during starting the required off time between starts is reduced to a maximum of two minutes Many utility companies charge an additional fee if power fa...

Page 5: ...evel models have condensers fitted with single speed fans Low sound models have two speed fans fitted The fan motors are the high efficiency direct drive 6 pole on standard sound models and 8 pole on...

Page 6: ...leaving chilled liquid temperature under voltage and flow switch operation COMPLETE FACTORY PACKAGE These air cooled chillers are shipped as a complete factory package Each unit is completely assembl...

Page 7: ...ilentNight control option provides a control input to limit sound output of the chiller based on time of day This feature is programmable at the chiller panel or can be controlled remotely via signal...

Page 8: ...to eight chillers in parallel based on mixed liquid temperature interconnecting wiring by others Field mounted SERVICE ISOLATION VALVE Service suction isolation valve added to unit for each refrigera...

Page 9: ...JOHNSON CONTROLS FORM 201 23 EG2 713 9 NOMENCLATURE The Model Number denotes the following characteristics of the unit 0760 E 50 Y Nomenclature...

Page 10: ...eezing to 28 8 C 20 F with an electric heater as standard MODEL NUMBER YCIV LEAVING WATER TEMPERATURE C COOLER3 FLOW L S AIR ON CONDENSER C MIN 1 MAX 2 MIN MAX MIN MAX 50 HZ 0600 S P 4 4 15 6 8 8 42 6...

Page 11: ...15 6 18 9 75 7 17 8 51 7 1220 E V 4 4 15 6 18 9 75 7 17 8 51 7 1340 S P 4 4 15 6 18 9 75 7 17 8 51 7 1380 E V 4 4 15 6 18 9 75 7 17 8 51 7 1500 S P 4 4 15 6 18 9 75 7 17 8 51 7 1649 P 4 4 15 6 25 2 88...

Page 12: ...12 FORM 201 23 EG2 713 SI UNITS Water Pressure Drop COOLER MODEL NUMBER YCIV 50Hz A 0600 S P B 0590 E V 0630 E V 0650 S P 0700 E V 0720 S P C 0760 E V 0800 E V 0830 E V D 0770 S P 0840 S P 0920 S P 0...

Page 13: ...NTROLS FORM 201 23 EG2 713 13 SI UNITS C Pressure Drop Through Three and Four Circuit YCIV Evaporators EVAP YCIV MODELS 50Hz A 1050 E V 1070 S P 1120 E V B 1180 S P 1220 E V 1340 S P 1380 E V 1500 S P...

Page 14: ...KW COP KW KW COP KW KW COP KW KW COP 5 0 587 3 146 6 3 7 576 4 167 9 3 2 563 2 190 9 2 8 536 0 208 9 2 4 491 4 218 9 2 1 462 3 206 9 2 1 6 0 603 7 147 6 3 8 592 6 168 9 3 3 579 1 192 0 2 8 550 1 209 5...

Page 15: ...6 823 6 244 0 3 2 776 3 263 4 2 8 719 2 276 5 2 5 697 1 272 2 2 4 11 0 881 7 193 0 4 2 864 9 217 5 3 7 845 6 245 6 3 2 794 4 263 5 2 8 735 9 276 4 2 5 703 5 266 0 2 5 12 0 905 3 195 2 4 3 888 1 219 4...

Page 16: ...272 8 3 6 1040 2 307 9 3 2 985 0 337 2 2 7 836 6 312 5 2 5 786 4 295 0 2 5 11 0 1117 8 242 5 4 2 1097 2 274 7 3 7 1066 9 308 9 3 2 1008 2 337 3 2 8 845 3 306 1 2 6 793 4 288 8 2 6 12 0 1147 6 245 2 4...

Page 17: ...1412 8 481 9 2 8 1339 2 521 7 2 4 1272 3 492 8 2 4 11 0 1572 9 347 0 4 2 1545 3 390 8 3 7 1512 7 440 1 3 2 1447 4 483 6 2 8 1356 6 512 7 2 5 1283 9 481 0 2 5 12 0 1613 6 350 8 4 2 1586 1 394 5 3 7 15...

Page 18: ...4 3 630 5 151 8 3 8 618 5 171 4 3 3 596 0 193 1 2 9 554 4 212 3 2 4 545 5 216 2 2 4 11 0 657 7 136 0 4 4 647 5 153 0 3 9 635 1 172 5 3 4 610 9 193 9 2 9 567 6 212 9 2 5 551 5 211 4 2 4 12 0 675 2 137...

Page 19: ...8 790 5 218 4 3 3 762 5 245 6 2 9 733 7 267 2 2 6 716 0 265 3 2 5 11 0 842 4 172 9 4 4 828 1 193 8 3 9 811 6 219 5 3 4 781 3 245 8 3 0 750 9 266 8 2 6 722 8 258 9 2 6 12 0 864 5 175 1 4 5 850 1 195 4...

Page 20: ...8 1033 0 286 9 3 3 991 0 322 2 2 9 915 8 344 0 2 5 901 0 348 2 2 4 11 0 1102 8 225 9 4 4 1084 4 254 3 3 9 1061 2 288 3 3 4 1015 0 322 2 2 9 938 0 344 0 2 6 922 6 348 2 2 5 12 0 1132 3 228 7 4 5 1113 6...

Page 21: ...7 0 3 9 1206 7 325 4 3 4 1181 0 367 8 3 0 1146 5 415 9 2 6 1083 9 450 5 2 3 1070 4 456 8 2 2 6 0 1263 2 289 6 4 0 1241 1 327 6 3 5 1214 5 370 0 3 0 1177 1 417 5 2 6 1111 7 451 6 2 3 1097 6 457 9 2 3 7...

Page 22: ...2 1 50 TOTAL CHILLER AIRFLOW L SEC 49082 49082 55218 55218 61353 67488 73624 ULTRA QUIET FANS FAN MOTOR HP KWI 2 1 50 2 1 50 2 1 50 2 1 50 2 1 50 2 1 50 2 1 50 TOTAL CHILLER AIRFLOW L SEC 49082 49082...

Page 23: ...NOISE FANS FAN MOTOR HP KWI 2 1 50 2 1 50 2 1 50 2 1 50 2 1 50 TOTAL CHILLER AIRFLOW L SEC 79768 85904 98176 110448 110448 ULTRA QUIET FANS FAN MOTOR HP KWI 2 1 50 2 1 50 2 1 50 2 1 50 2 1 50 TOTAL C...

Page 24: ...50 TOTAL CHILLER AIRFLOW L SEC 49082 55218 61353 61353 67488 73624 73624 ULTRA QUIET FANS FAN MOTOR HP KWI 2 1 50 2 1 50 2 1 50 2 1 50 2 1 50 2 1 50 2 1 50 TOTAL CHILLER AIRFLOW L SEC 49082 55218 613...

Page 25: ...06 06 LOW NOISE FANS FAN MOTOR HP KWI 2 1 50 2 1 50 2 1 50 2 1 50 TOTAL CHILLER AIRFLOW L SEC 85904 98176 98176 110448 ULTRA QUIET FANS FAN MOTOR HP KWI 2 1 50 2 1 50 2 1 50 2 1 50 TOTAL CHILLER AIRF...

Page 26: ...nson Controls unit controls will optimize the operation without nuisance high pressure safety cutouts however the system designer MUST consider potential performance degradation Access to the unit con...

Page 27: ...JOHNSON CONTROLS FORM 201 23 EG2 713 27...

Page 28: ...ontrols will optimize the operation without nuisance high pressure safety cutouts however the system designer MUST consider potential performance degradation Access to the unit control center stipulat...

Page 29: ...JOHNSON CONTROLS FORM 201 23 EG2 713 29...

Page 30: ...controls will optimize the operation without nuisance high pressure safety cutouts however the system designer MUST consider potential performance degradation Access to the unit control center stipula...

Page 31: ...JOHNSON CONTROLS FORM 201 23 EG2 713 31...

Page 32: ...ssible diminished performance Johnson Controls unit controls will optimize the operation without nuisance high pressure safety cutouts however the system designer MUST consider potential performance d...

Page 33: ...JOHNSON CONTROLS FORM 201 23 EG2 713 33...

Page 34: ...diminished performance Johnson Controls unit controls will optimize the operation without nuisance high pressure safety cutouts however the system designer MUST consider potential performance degrada...

Page 35: ...JOHNSON CONTROLS FORM 201 23 EG2 713 35...

Page 36: ...ssible diminished performance Johnson Controls unit controls will optimize the operation without nuisance high pressure safety cutouts however the system designer MUST consider potential performance d...

Page 37: ...JOHNSON CONTROLS FORM 201 23 EG2 713 37...

Page 38: ...s and possible diminished performance Johnson Controls unit controls will optimize the operation without nuisance high pressure safety cutouts however the system designer MUST consider potential perfo...

Page 39: ...JOHNSON CONTROLS FORM 201 23 EG2 713 39...

Page 40: ...s and possible diminished performance Johnson Controls unit controls will optimize the operation without nuisance high pressure safety cutouts however the system designer MUST consider potential perfo...

Page 41: ...JOHNSON CONTROLS FORM 201 23 EG2 713 41...

Page 42: ...ssible diminished performance Johnson Controls unit controls will optimize the operation without nuisance high pressure safety cutouts however the system designer MUST consider potential performance d...

Page 43: ...JOHNSON CONTROLS FORM 201 23 EG2 713 43...

Page 44: ...ssible diminished performance Johnson Controls unit controls will optimize the operation without nuisance high pressure safety cutouts however the system designer MUST consider potential performance d...

Page 45: ...JOHNSON CONTROLS FORM 201 23 EG2 713 45...

Page 46: ...ble air patters and possible diminished performance Johnson Controls unit controls will optimize the operation without nuisance high pressure safety cutouts however the system designer MUST consider p...

Page 47: ...JOHNSON CONTROLS FORM 201 23 EG2 713 47...

Page 48: ...4 4970 2204 6740 2204 AL FIN COILS 778 716 707 578 351 CU FIN COILS 778 771 861 750 424 RS LS1 AL FIN COILS 859 797 707 578 351 RS LS1 CU FIN COILS 859 852 861 750 424 RIGHT R 230 32 1510 32 2780 32 4...

Page 49: ...875 799 886 897 1075 667 RS LS1 CU FIN COILS 885 877 1042 1054 1231 745 RIGHT R 230 32 1475 32 2823 32 5199 32 7236 32 9346 32 AL FIN COILS 795 724 1152 1194 1314 539 CU FIN COILS 805 802 1308 1351 14...

Page 50: ...COILS 778 772 914 756 445 RS LS1 AL FIN COILS 859 798 760 584 372 RS LS1 CU FIN COILS 859 853 914 756 445 RIGHT R 230 32 1510 32 2780 32 4970 32 6740 32 AL FIN COILS 770 708 708 584 372 CU FIN COILS...

Page 51: ...5 804 1092 1131 1280 665 RS LS1 CU FIN COILS 885 882 1248 1288 1436 743 1120E V LEFT L 230 2204 1510 2204 2780 2204 4710 2204 7225 2204 9105 2204 10463 2204 AL FIN COILS 795 719 838 848 714 476 421 CU...

Page 52: ...56 464 THRU 524 CP 1D 1785N GRAY RED 1157 THRU 1785 525 THRU 810 MODEL NUMBER COLOR CODE RATED CAPACITY FOR UNITS WITH ANY LOAD POINT ABOVE 1518 LBS 689 KG LBS KG C2P 1D 1350 DARK PURPLE UP THRU 1148...

Page 53: ...W RD1 WR 3 13 1 75 1 25 2 38 0 34 0 19 5 16 18 UNC X 3 4 1 25 RD2 WR 3 88 2 38 1 75 3 00 0 34 0 22 3 8 16 UNC X 1 1 75 RD3 WR 5 50 3 38 2 88 4 13 0 56 0 25 1 2 13 UNC X 1 2 50 RD4 WR 6 25 4 63 2 75 5...

Page 54: ...60 GREEN UP THRU 391 UP TO 177 Y2RSI 2D 710 DARK BROWN 392 THRU 604 178 274 Y2RSI 2D 870 RED 605 THRU 740 275 336 Y2RSI 2D 1200N RED BLACK 741 THRU 1020 337 463 Y2RSI 2D 1690 PINK 1021 THRU 1437 464 6...

Page 55: ...JOHNSON CONTROLS FORM 201 23 EG2 713 55 INTENTIONALLY LEFT BLANK...

Page 56: ...50 174 5 3 1 174 5 9 3 185 5 3 8 0840 400 50 194 5 3 1 194 5 9 3 206 5 3 8 0920 400 50 232 6 3 1 232 6 9 3 246 6 3 8 1000 400 50 230 6 3 1 230 6 9 3 243 6 3 8 YCIV S P CONTROL KVA 7 UNIT SHORT CIRCUIT...

Page 57: ...3 1 194 5 9 3 206 5 3 8 192 5 3 1 192 5 9 3 204 5 3 8 230 6 3 1 230 6 9 3 243 6 3 8 HIGH HEAD HIGH STATIC FANS TWO SPEED COND FANS MINIMUM CKT AMPACITY MCA 3 RECOMMENDED FUSE CKT BREAKER RAT ING 4 MA...

Page 58: ...170 5 3 1 170 5 9 3 180 5 3 8 0800 400 50 170 6 3 1 170 6 9 3 178 6 3 8 0830 400 50 180 6 3 1 180 6 9 3 189 6 3 8 0930 400 50 233 6 3 1 233 6 9 3 246 6 3 8 YCIV E V CONTROL KVA 7 UNIT SHORT CIRCUIT WI...

Page 59: ...1 183 5 9 3 195 5 3 8 180 6 3 1 180 6 9 3 189 6 3 8 178 6 3 1 178 6 9 3 187 6 3 8 HIGH HEAD HIGH STATIC FANS TWO SPEED COND FANS MINIMUM CKT AMPACITY MCA 3 RECOMMENDED FUSE CKT BREAKER RAT ING 4 MAX...

Page 60: ...A 65KA N A N A N A N A 537 600 MODEL SYSTEM 1 SYSTEM 2 STD ULTRA QUIET COND FANS HIGH HEAD STATIC COND FANS TWO SPEED COND FANS STD ULTRA QUIET COND FANS HIGH HEAD STATIC COND FANS TWO SPEED COND FANS...

Page 61: ...CM 800 800 683 800 800 800 4 2 600 KCM 4 4 0 500 KCM 1000 1000 776 1000 1000 1000 4 2 600 KCM 4 4 0 500 KCM 1000 1000 857 1000 1000 1000 4 2 600 KCM 4 4 0 500 KCM 700 700 N A N A N A N A 3 2 600KCM 3...

Page 62: ...400 50 164 5 3 1 164 5 9 3 173 5 3 8 164 5 3 1 1220 400 50 183 5 3 1 183 5 9 3 194 5 3 8 183 5 3 1 1380 400 50 218 6 3 1 218 6 9 3 229 6 3 8 218 6 3 1 YCIV S P CONTROL KVA 7 UNIT SHORT CIRCUIT WITHST...

Page 63: ...5 9 3 194 5 3 8 169 6 3 1 169 6 9 3 178 6 3 8 218 6 9 3 229 6 3 8 167 6 3 1 167 6 9 3 175 6 3 8 FIELD WIRING PROTECTION FIELD WIRING LUGS HIGH HEAD HIGH STATIC FANS TWO SPEED COND FANS STD TERMINAL BL...

Page 64: ...ual point power 2 and 3 compressor units 2 Maximum Inverse Time Circuit Breaker or Dual Element Fuse 225 of the largest compressor RLA plus the sum of all other loads per NEC 440 22 A 3 MCA Minimum Ci...

Page 65: ...HNSON CONTROLS FORM 201 23 EG2 713 65 FIG 1 TWO COMPRESSOR WIRING DIAGRAM WITH CIRCUIT BREAKER 2 COMPRESSOR POWER WIRING CONNECTIONS FIG 2 TWO COMPRESSOR WIRING DIAGRAM WITH TERMINAL BLOCK Power Wirin...

Page 66: ...OR HEATER UNIT CONTROLS FIELD PROVIDED UNIT POWER SUPPLY VSD 1 VSD CONTROL PANEL LINE REACTOR VSD 3 VSD 2 CIRCUIT BREAKER GRD STANDARD CONTROL TRANSFORMER 3 COMPRESSOR POWER WIRING CONNECTIONS See Not...

Page 67: ...JOHNSON CONTROLS FORM 201 23 EG2 713 67 FIG 7 FOUR COMPRESSOR WIRING DIAGRAM WITH CIRCUIT BREAKER MULTI POINT FIG 8 FOUR COMPRESSOR WIRING DIAGRAM WITH TERMINAL BLOCK MULTI POINT...

Page 68: ...JOHNSON CONTROLS 68 FORM 201 23 EG2 713 Typical Control Wiring Two Compressor...

Page 69: ...JOHNSON CONTROLS FORM 201 23 EG2 713 69 For informational purposes only Do not attempt to tie into wiring without a proper wiring diagram...

Page 70: ...JOHNSON CONTROLS 70 FORM 201 23 EG2 713 Typical Control Wiring Three Compressor...

Page 71: ...JOHNSON CONTROLS FORM 201 23 EG2 713 71 For informational purposes only Do not attempt to tie into wiring without a proper wiring diagram...

Page 72: ...JOHNSON CONTROLS 72 FORM 201 23 EG2 713 Typical Control Wiring Four Compressor...

Page 73: ...JOHNSON CONTROLS FORM 201 23 EG2 713 73...

Page 74: ...oof at the spring isolator locations Ground Locations Units must be installed on a sub stantial base that will not settle and cause strain on the refrigerant lines resulting in possible leaks A one pi...

Page 75: ...l of its manufacture against defects in workmanship and material for a period of eighteen 18 months from date of initial start up or date of availability 1 03 DELIVERY AND HANDLING A Unit shall be del...

Page 76: ...rload protection and external cur rent overload on all three phases C Lubrication External oil separators with no moving parts 450 psig design working pressure and UL listing are provided on the chill...

Page 77: ...pment with power factor correction capacitors as required to maintain a displace ment power factor of 95 at all load conditions 2 The installing contractor is responsible for ad ditional cost to furni...

Page 78: ...the following options as required to meet scheduled sound performance data at all load points a Normal speed fans and unlined compressor enclosure Factory Mounted b Two speed fans and acousticallly l...

Page 79: ...rs 2 1 Inch Deflection Spring Isolators Level adjust able spring and cage type isolators for mounting under the unit base rails 3 2 Deflection Seismic Isolators Level adjust able restrained mounts in...

Page 80: ...Form 201 23 EG2 713 New Release...

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