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11

AFFINITY DUAL CAPACITY HYDRONIC INSTALLATION MANUAL

General

Hydronic systems may be successfully applied in a wide range 
of residential, commercial, and industrial applications. It is the 
responsibility of the system designer and installing contractor 
to ensure that acceptable water quality is present and that all 

applicable codes have been met in these installations.

Water Treatment

Do not use untreated or improperly treated water.  Equipment 
damage may occur. The use of improperly treated or untreated 
water in this equipment may result in scaling, erosion, corrosion, 
algae or slime. The services of a qualified water treatment 
specialist should be engaged to determine what treatment, 
if any, is required. The product warranty specifically excludes 
liability for corrosion, erosion or deterioration of equipment.

The heat exchangers in the units are 316 stainless steel plates 
with copper brazing. The water piping in the heat exchanger 
is steel. There may be other materials in the building’s piping 
system that the designer may need to take into consideration 
when deciding the parameters of the water quality.

If an antifreeze or water treatment solution is to be used, the 
designer should confirm it does not have a detrimental effect 

on the materials in the system.

Contaminated Water

In applications where the water quality cannot be held to 
prescribed limits, the use of a secondary or intermediate heat 
exchanger is recommended to separate the unit from the 
contaminated water.

Material

Copper

90/10 Cupronickel

316 Stainless Steel

pH

Acidity/Alkalinity

7 - 9

7 - 9

7 - 9

Scaling

Calcium and

Magnesium Carbonate

(Total Hardness)

less than 350 ppm

(Total Hardness)

less than 350 ppm

(Total Hardness)

less than 350 ppm

Corrosion

Hydrogen Sulfide

Less than 0.5 ppm (rotten egg 

smell appears at 0.5 ppm)

10 - 50 ppm

Less than 1 ppm

Sulfates

Less than 125 ppm

Less than 125 ppm

Less than 200 ppm

Chlorine

Less than 0.5 ppm

Less than 0.5 ppm

Less than 0.5 ppm

Chlorides

Less than 20 ppm

Less than 125 ppm

Less than 300 ppm

Carbon Dioxide

Less than 50 ppm

10 - 50 ppm

10 - 50 ppm

Ammonia

Less than 2 ppm

Less than 2 ppm

Less than 20 ppm

Ammonia Chloride

Less than 0.5 ppm

Less than 0.5 ppm

Less than 0.5 ppm

Ammonia Nitrate

Less than 0.5 ppm

Less than 0.5 ppm

Less than 0.5 ppm

Ammonia Hydroxide

Less than 0.5 ppm

Less than 0.5 ppm

Less than 0.5 ppm

Ammonia Sulfate

Less than 0.5 ppm

Less than 0.5 ppm

Less than 0.5 ppm

Total Dissolved Solids (TDS)

Less than 1000 ppm

1000 - 1500 ppm

1000 - 1500 ppm

LSI Index

+0.5 to -0.5

+0.5 to -0.5

+0.5 to -0.5

Iron Fouling

(Biological Growth)

Iron, FE

2

+ (Ferrous)

Bacterial Iron Potential

< 0.2 ppm

< 0.2 ppm

< 0.2 ppm

Iron Oxide

Less than 1 ppm, above this 

level deposition will occur

Less than 1 ppm, above this 

level deposition will occur

Less than 1 ppm, above this 

level deposition will occur

Erosion

Suspended Solids

Less than 10 ppm and filtered 

for max. of 600 micron size

Less than 10 ppm and filtered 

for max. of 600 micron size

Less than 10 ppm and filtered 

for max. of 600 micron size

Threshold Velocity

(Fresh Water)

< 6 ft/sec

< 6 ft/sec

< 6 ft/sec

NOTES: 

Grains = ppm divided by 17

 

mg/L is equivalent to ppm

2/22/12

Water Quality

The following table outlines the water quality guidelines for unit 
heat exchangers. If these conditions are exceeded, a secondary 
heat exchanger is required. Failure to supply a secondary heat 
exchanger where needed will result in a warranty exclusion for 

primary heat exchanger corrosion or failure.

Strainers

These units must have properly sized strainers upstream of 
both brazed plate heat exchangers to protect them against 
particles in the fluid. Failure to install proper stainers and 
perform regular service can result in serious damage to the 
unit, and cause degraded performance, reduced operating 
life and failed compressors. Improper installation of the unit 
(which includes not having proper strainers to protect the 
heat exchangers) can also result in voiding the warranty.  

Field supplied strainers with 20-40 mesh (530-1060 microns) 
are recommended, with 30 mesh (800 microns) being the 
optimum choice. The strainers selected should have a mesh 
open area of at least 6 square inches (39 square centimeters) 
for each unit being serviced by the strainer. Using strainers 
with a smaller amount of open area will result in the need for 
more frequent cleaning.

Strainers should be selected on the basis of acceptable 
pressure drop, and not on pipe diameter. The strainers 
selected should have a pressure drop at the nominal flow rate 
of the units low enough to be within the pumping capacity of 
the pump being used.

WARNING: Must have intermediate heat 

exchanger when used in pool applications.

Water Quality Guidelines

Summary of Contents for YAWT100

Page 1: ...Due to continuous product improvement specifications are subject to change without notice Visit us on the web at www york geothermal com Additional rating information can found at www ahridirectory or...

Page 2: ......

Page 3: ...and Controls Setup 16 17 Control Features 18 19 Sequence of Operation 20 Inputs and Output Configuration 21 Unit Display and Interface 22 24 Reference Calculations 25 Legend and Notes 25 Unit Startup...

Page 4: ...0 60 3 5 575 60 3 IntelliStartTM Option 0 None 3 IntelliStart2 Vintage Factory Use Only Future Option SS Standard Option Control Box Location 1 Front 2 Back Water Connections B Back mounted connection...

Page 5: ...stored in a location that provides adequate protection from dirt debris and moisture WARNING To avoid equipment damage do not leave the system filled in a building without heat during cold weather unl...

Page 6: ...5 58 24 01 10 18 12 11 14 05 5 28 5 82 2 26 21 07 2 26 LOAD SOURCE FRONT BACK WATERLINES 2 PRIMARY SERVICE ACCESS LOAD SOURCE CONTROL BOX FRONT LOCATION 2 ALTERNATE SERVICE ACCESS OPTIONAL LOW VOLTAGE...

Page 7: ...0 150 180 Compressor 2 each Scroll Factory Charge R410A oz kg 62 1 76 62 1 76 62 1 76 62 1 76 Load Water Connection FPT in 2 2 2 2 Source Water Connection FPT in 2 2 2 2 Weight Operating lb kg 390 177...

Page 8: ...rainer Hose Kit set includes 2 Hose kit includes a 2 stainless steel braided hose with integral P T plug and 2 Y strainer Field Connected Water Piping Water Flow Rate The proper water flow must be del...

Page 9: ...tering of the water must be performed to ensure the water is free from damaging materials CAUTION Water piping exposed to outside temperature may be subject to freezing Open Loop Well Water Systems In...

Page 10: ...lief valve Part No SRV30 should be used in hydronic applications 1 1 2 FPT Expansion Tank Air Vent Pressure Gauge 30 PSI RELIEF VALVE Air Separator Back Flow Preventer Pressure Relief Valve GEO STORAG...

Page 11: ...ppm Less than 0 5 ppm Less than 0 5 ppm Ammonia Hydroxide Less than 0 5 ppm Less than 0 5 ppm Less than 0 5 ppm Ammonia Sulfate Less than 0 5 ppm Less than 0 5 ppm Less than 0 5 ppm Total Dissolved So...

Page 12: ...150 L1 L2 208 230 60 1 187 253 42 0 26 9 145 0 51 0 26 9 33 6 60 L3 L4 208 230 60 1 187 253 42 0 26 9 145 0 51 0 4 2 4 2 35 3 42 0 60 Single 208 230 60 3 187 253 35 0 22 4 190 0 114 0 44 8 50 4 70 Si...

Page 13: ...13 AFFINITY DUAL CAPACITY HYDRONIC INSTALLATION MANUAL Wiring Schematics...

Page 14: ...FP2 15 F 30 F FP1 15 F 30 F Com1 LED5 Com2 LED5 Test Mode F1 3 A P1 P9 C PWM 1 2 3 4 5 6 7 8 ALM ALG ACC COM ACC NO ACC NC R C G Y1 EH2 C EH1 C CO C R C R Off Faul t LED1 R Status LED3 Config LED2 CC2...

Page 15: ...ack Black Bro wn Bro wn Blue White 30 Blue White 31 Red White 32 Red White 33 Capacitor CT A Compr essor Common CT A Aux Heat Ct Load Pump CT Black Black Bro wn Bro wn Source Pump CT Aux 2 CT Capacito...

Page 16: ...W2 P9 LO O B Y2 W DH P8 P7 RS485 NET RS485 NET P6 RS485 EXP P3 SW2 On Reheat Normal L Output Type CC Dual Si ngle Acc Dip 5 Acc Dip 4 RV B O FP2 15 F 30 F FP1 15 F 30 F Com1 LED5 Com2 LED5 Test Mode F...

Page 17: ...Black Black Bro wn Bro wn Blue White 30 Blue White 31 Red White 32 Red White 33 Capacitor CT A Compr essor Common CT A Aux Heat Ct Load Pump CT Black Black Bro wn Bro wn Source Pump CT Aux 2 CT Capaci...

Page 18: ...1 Black Y2 Orange 60 CCA CCA Violet 18 Violet 19 CCB CCB Vi Wh 20 Vi Wh 21 Orange 61 Gr Yl 5 GND Wh Yellow 62 Yellow 63 Gray 64 Gray 65 Blue 66 Blue 67 Black 68 Black 69 Orange White 70 Orange White 7...

Page 19: ...Wh 94 SCT B Blue 26 Blue 27 Red 28 Red 29 Black Black Bro wn Bro wn Blue White 30 Blue White 31 Red White 32 Red White 33 Comp A T1 Comp A T2 Aux Heat Ct Load Pump CT Black Black Bro wn Bro wn Source...

Page 20: ...ility for complete fault detection text at the thermostat Aurora uses the Modbus communication protocol to communicate between modules Each module contains the logic to control all features that are c...

Page 21: ...gging of up to 12 months Can also be tempo rarily installed for troubleshooting Optional Service Device Description Aurora Base Aurora Advanced Aurora Interface and Diagnostics AID Tool Allows setup m...

Page 22: ...eset configuration mode Once LED3 green turns off release SW1 and the control will reset DIP Switch SW2 SW2 1 Source FP1 Selection Low water coil temperature limit setting for freeze detection On 30 F...

Page 23: ...nt should reset The resistance value must remain below the selected set point for the entire length of the appropriate delay to be recognized as a fault This fault will be ignored for the initial 2 mi...

Page 24: ...de Slow Flash Lockout Active Fast Flash Dehumidification Mode Flash Code 2 Future Use Flash Code 3 Future Use Flash Code 4 Load Shed Flash Code 5 ESD Flash Code 6 Future Use Flash Code 7 Fault LED LED...

Page 25: ...P 1 ID This is the AXB ModBus ID and should always read On DIP 2 3 Future Use DIP 4 5 Accessory Relay2 A second DIP configurable accessory relay is provided that can be cycled with the compressor 1 or...

Page 26: ...ts Monitoring Sensor Kits Energy Monitoring Standard Sensor Kit The Energy Monitoring Kit includes four current transducers source pump load pump auxiliary heat 1 and auxiliary heat 2 added to the exi...

Page 27: ...t Freeze Detection FP1 5 Yes Hard or Soft Freeze protection sensor has tripped 15 or 30 degF for 30 continuous sec Fault Condensate Overflow 7 Yes Hard or Soft Condensate switch has shown continuity f...

Page 28: ...om the Main Menu scroll to MENU and press the enter button on the keypad 2 Select SET DATE 3 SET MONTH by using the up and down arrows Then press the enter button on the keypad to save the month 4 SET...

Page 29: ...he pin The screen will display LOCKED and return to the main Screen 6 Once you return to the Main Screen in the upper left of the screen will alternate between LOCKED and the date and time 7 Once unlo...

Page 30: ...the outputs are off due to a warm weather shutdown condition the proper message should be displayed Mode Select Display Manual Tank Control Display Outdoor Reset or Tank Auto Control OPERATING MODE S...

Page 31: ...C2 Relay C3 Relay C3 Y C3 R C3 Relay C4 Relay C4 Y C4 R C4 O C4 O C3 O C2 O C1 Y3 Y4 O R C P Y1 Y2 P6 P2 Relay Board Note1 R C O P1 P C1 C2 C3 C4 RB P5 R C1 C P R C2 Relay C1 Relay C1 Y C1 Relay C2 Re...

Page 32: ...ating and cooling will need to be selected manually with their own tank setpoints in the Tank Control Manual screen Default temperature for tank setpoint is 120 F with a 5 F deadband The set range is...

Page 33: ...configured When selecting a dual capacity unit the next available stage will automatically become dual stage 2 Example If DUAL 1 STG 1 has been selected for C1 then C2 will automatically be DUAL 1 STG...

Page 34: ...and 40 F If NONE is selected the AUX heat can come on at any time regardless of the outdoor air temperature An outdoor air sensor TSU02 must be installed for this option Lead Lag If only C1 is selecte...

Page 35: ...ollowing screen is shown summarizing the information the installer has inserted in the previous screens INPUT DEALER INFO BRAND NAME MODEL NUMBER SERIAL NUMBER CONTRACTOR NAME CONTRACTOR PHONE SAVE SE...

Page 36: ...load fluid temperature from heat pump PSI pressure drop in pounds per square inch LGPM load flow in gallons per minute FT HD pressure drop in feet of head LWPD load heat exchanger water pressure drop...

Page 37: ...te line voltage during heating or cooling Refer to Line Voltage Calibration in this manual for more details b Smart Grid Setup Select Action option for utility received on peak signal Unit Startup Con...

Page 38: ...monitoring can be read on the following component i AID tool instantaneous information only Startup Steps Set thermostat control above cooling setpoint Set thermostat control in cooling mode Slowly re...

Page 39: ...0 100 125 300 315 12 14 8 12 70 125 150 315 330 14 18 8 12 90 150 165 330 345 25 30 8 12 100 30 85 110 365 380 10 12 7 11 50 110 135 385 400 12 14 7 11 70 135 165 400 415 14 18 3 7 120 50 110 135 485...

Page 40: ...47 0 130 4 113 8 97 1 196 6 236 6 276 6 316 6 70 181 6 165 2 148 7 132 3 186 7 226 2 265 8 N A 90 216 3 200 0 N A N A 176 8 215 9 255 0 N A 110 Not Available 166 9 205 6 N A N A 180 48 48 30 126 2 108...

Page 41: ..._____ F ______PSI ______SAT F ______ F ______ F Liquid Line NOTE Do not attach refrigerant gauges unless a problem is suspected Suction Discharge Compressor RV Braze Plate Braze Plate FD ______PSI ___...

Page 42: ..._ AMPS n ______ AMPS n ______ AMPS Watts m x n x 0 85 o _____ WATTS o ______ WATTS o ______ WATTS 6 CAPACITY Cooling Capacity HR o x 3 413 p _____ btu hr Heating Capacity HE o x 3 413 p _____ btu hr 7...

Page 43: ...side b Cooling 1 Plugged heat exchanger on source side 2 Low water flow on source side 3 Water too warm source side 7 The compressor overload protection may be open 8 The internal winding of the compr...

Page 44: ...there is for scaling Low GPM flow rates produce higher temperatures through the heat exchanger To avoid excessive pressure drop and the possibility of metal erosion do not exceed GPM flow rate as sho...

Page 45: ...anel back mount 42C547 01 42C547 01 Top Panel Large top mount 42C547 02 42C547 02 Top Panel Small top mount 42C547 03 42C547 03 12 09 20 Part Description NDW150 NDW180 208 230 60 3 208 230 60 3 460 60...

Page 46: ...46 AFFINITY DUAL CAPACITY HYDRONIC INSTALLATION MANUAL...

Page 47: ...47 AFFINITY DUAL CAPACITY HYDRONIC INSTALLATION MANUAL Pages Description Date By Misc Updated with Aurora Controls 01 Jan 2021 MA All First Published 19 Jun 2013 DS Revision Guide...

Page 48: ...and specifications without notice Product Affinity Series Type Geothermal Hydronic Heat Pumps Size 8 15 Ton Dual Capacity Document Type Installation Manual Part Number IM1007WK6A Release Date 01 21 Yo...

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