background image

261660-YTG-C-0707

4

Unitary Products Group

FEATURES

All models are available with a wide variety of factory-
mounted options such as stainless steel heat exchangers, 
phase monitor, dirty filter switch, and coil guard to make them 
suitable for almost every application.

All units are self-contained and assembled on full perimeter 
base rails with holes in the four corners for overhead rigging. 
Every unit is completely piped, wired, charged and tested at 
the factory to simplify the field installation and to provide 
years of dependable operation.

All models (including those with an economizer) are suitable 
for either bottom or horizontal duct connections. 

Models with 

factory installed power exhaust are suitable for bottom 
duct connections only

. For bottom duct, you remove the 

sheet metal panels from the supply and return air openings 
through the base of the unit. For horizontal duct, you replace 
the supply and return air panels on the rear of the unit with a 
side duct flange accessory.

All models are available with these “factory mounted” outdoor 
air damper options:

Single enthalpy economizer with or without power 
exhaust

BAS-ready economizer with or without power exhaust

Motorized outdoor air damper

Barometric Relief Damper

A fixed outdoor air intake assembly will be shipped in the 
return air compartment of all units ordered without an econo-
mizer or motorized outdoor air damper option. The assembly 
includes a rain hood with a damper that can be set for 10, 15 
or 25% outdoor air. With bottom duct connections, the intake 
damper assembly should be mounted over the opening in the 
return air panel. With horizontal ductwork, it should be 
mounted on the return air duct.

All supply air blowers are equipped with a belt drive that can 
be adjusted to meet the exact requirements of the job. A high 
static drive option is available for applications with a higher 
CFM and/or static pressure requirement. A variable air vol-
ume (VAV) option using a variable frequency drive is available 
for applications requiring a constant supply duct pressure. A 
differential pressure transducer is used to monitor supply duct 
static pressure and return a speed reference signal to the VFD 
to control the output of the indoor blower motor.

All compressors include scroll compressors and internal pres-
sure relief. Every refrigerant circuit includes an expansion 
valve, a liquid line filter-drier, a discharge line high pressure 
switch and a suction line with a freezestat and low pressure/
loss of charge switch to protect all system components. A hot 
gas bypass option, consisting of an adjustable compressor 
discharge bypass valve, is available for low cooling load 
applications.

Simplicity

®  Controls

 - 

Simplicity

®

 control boards have 

standardized a number of features previously available 
only as options or by utilizing additional controls.

Low Ambient 

- An integrated low-ambient control 

allows all units to operate in the cooling mode down 
to 0ºF outdoor ambient without additional assis-
tance. Optionally, the control board can be pro-
grammed to lockout the compressors when the 
outdoor air temperature is low or when free cooling 
is available.

Anti-Short Cycle Protection

 - To aid compressor 

life, an anti-short cycle delay is incorporated into the 
standard controls. Compressor reliability is further 
ensured by programmable minimum run times. For 
testing, the anti short cycle delay can be temporarily 
overridden with the push of a button.

Lead-Lag

 - An integrated Lead-Lag option allows 

equal run time hours on all compressors, thereby 
extending the life of all compressors. This option is 
selectable on the unit control board.

Fan Delays

 - Fan on and fan off delays are fully pro-

grammable. Furthermore, the heating and cooling 
fan delay times are independent of one another. All 
units are programmed with default values based 
upon their configuration of cooling and heat.

Safety Monitoring

 - The control board monitors the 

high and low-pressure switches, the freezestats, the 
gas valve, if applicable, and the temperature limit 
switch on gas and electric heat units. The unit con-
trol board will alarm on ignition failures, compressor 
lockouts and repeated limit switch trips.

Nuisance Trip Protection and Strikes

 - To prevent 

nuisance trouble calls, the control board uses a 
“three times, you’re out” philosophy. The high and 
low-pressure switches and the freezestats must trip 
three times within two hours before the unit control 
board will lock out the associated compressor.

On Board Diagnostics

 - Each alarm will energize a 

trouble light on the thermostat, if so equipped, and 
flash an alarm code on the control board LED. Each 
high and low-pressure switch alarm as well as each 
freezestat alarm has its own flash code. The control 
board saves the five most recent alarms in memory, 
and these alarms can be reviewed at any time. 
Alarms and programmed values are retained 
through the loss of power.

All units have long lasting powder paint cabinets with 1000 
hour salt spray test approval under ASTM-B117 procedures.

All models are CSA approved.

Warranty  - 

All models include a one-year limited parts 

warranty on the complete unit. Compressors and electric 
heater elements carry a five-year warranty. Gas heat 
exchangers carry a 10-year parts warranty.

Gas Heat Operation

 - All gas heat units are built with 

two heating sections for two equal stages of capacity 
control. Each section includes a durable heat exchanger

Summary of Contents for SUNLINE MAGNUM DJ 180

Page 1: ...ow pressure loss of charge switches and freezestats Scroll compressors Two stage heating provided by dual independent heat exchangers with aluminized steel tubes redundant gas valves spark ignition wi...

Page 2: ...J300 13 Tbl Pg 8 ALTITUDE CORRECTION FACTORS 14 9 SUPPLY AIR BLOWER PERFORMANCE 15 TON COOLING ONLY 180 MBH BOTTOM DUCT CONNECTIONS 16 10 SUPPLY AIR BLOWER PERFORMANCE 17 5 TON COOLING ONLY 210 MBH BO...

Page 3: ...BF Phase Monitor Dirty Filter Switch Hinged Filter Door Tool Free Access Panels BG Coil Guard Dirty Filter Switch Hinged Filter Door Tool Free Access Panels BH Phase Monitor Coil Guard Dirty Filter S...

Page 4: ...ssor discharge bypass valve is available for low cooling load applications Simplicity Controls Simplicity control boards have standardized a number of features previously available only as options or...

Page 5: ...contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling The rainhood is painted to match the basic unit and must be field a...

Page 6: ...e other vendor s drives depend ing on their size In order to utilize the unit s mounting bracket the maximum recommended drive dimensions are as follows For 5 hp motor applications 13 H x 6 W x 7 D Fo...

Page 7: ...SS STEEL HEAT EXCHANGER For applica tions in corrosive environments this option provides a full stainless steel heat exchanger assembly STAINLESS STEEL DRAIN PAN An optional rust proof stainless steel...

Page 8: ...ressure on units with an economizer without power exhaust This accessory includes a rain hood a bird screen and a fully assembled damper With bottom duct connections the damper should be mounted over...

Page 9: ...ER Energy Efficiency Ratio at full load the cooling capacity in Btu s per hour Btuh divided by the power input in watts expressed in Btuh per watt Btuh watt IPLV3 3 IPLV Integrated Part Load Value COO...

Page 10: ...05 4 92 6 79 8 5250 72 189 7 14 51 123 4 108 2 93 1 77 9 62 7 178 3 15 95 118 9 103 7 88 6 73 4 58 2 67 172 3 14 24 154 6 139 5 124 3 109 1 94 0 78 8 63 6 161 8 15 70 150 1 134 9 119 8 104 6 89 4 74 3...

Page 11: ...5 94 4 77 3 6500 72 218 3 17 77 143 8 125 0 106 3 87 5 68 7 204 8 19 63 137 9 119 1 100 3 81 6 62 8 67 202 6 17 33 183 9 165 1 146 4 127 6 108 8 90 1 71 3 189 9 19 18 178 3 159 5 140 8 122 0 103 3 84...

Page 12: ...7000 72 250 6 20 15 162 5 142 2 122 0 101 8 81 6 236 4 21 79 157 8 137 5 117 3 97 1 76 9 67 231 3 19 69 206 2 185 9 165 7 145 5 125 3 105 1 84 9 218 5 21 50 199 2 179 0 158 8 138 6 118 4 98 1 77 9 62...

Page 13: ...7 8750 72 306 8 27 83 201 3 176 1 150 8 125 5 100 2 286 9 30 20 195 1 169 8 144 6 119 3 94 0 67 293 9 27 37 259 0 233 7 208 5 183 2 157 9 132 7 107 4 280 1 29 98 253 1 227 9 202 6 177 3 152 0 126 8 10...

Page 14: ...tatic pressure and BHP Since no temperature data is given we will assume an air temperature of 70 F Table 8 shows the correction factor to be 0 832 Corrected static pressure 1 5 x 0 832 1 248 IWC Corr...

Page 15: ...261660 YTG C 0707 Unitary Products Group 15 FIGURE 2 ALTITUDE TEMPERATURE CONVERSION FACTOR...

Page 16: ...5 2 4 7 0 7 5 7 5 1 208 VOLT AND HIGH STATIC DRIVE 965 6 0 1 2 2 9 2 6 1 0 3 6 3 2 0 8 4 0 3 6 0 5 4 7 4 2 0 4 5 0 4 4 980 5 5 1 3 3 0 2 7 1 1 3 7 3 3 0 9 4 1 3 7 0 6 4 8 4 3 0 5 5 1 4 6 1025 4 5 1 5...

Page 17: ...9 5 0 980 5 0 1 6 5 3 4 5 1 4 5 8 4 9 1 2 6 3 5 3 0 7 6 9 5 8 1010 4 0 1 8 5 8 4 9 1 7 6 3 5 3 1 5 6 9 5 8 1 0 7 5 6 3 1020 3 5 1 9 6 1 5 1 1 8 6 5 5 5 1 6 7 1 6 0 1 1 7 8 6 6 1035 3 0 2 0 6 2 5 2 1 9...

Page 18: ...6 3 5 3 0 7 6 9 5 8 0 2 7 3 6 1 1010 4 0 1 8 5 8 4 9 1 7 6 3 5 3 1 5 6 9 5 8 1 0 7 5 6 3 0 5 7 9 6 7 1020 3 5 1 9 6 1 5 1 1 8 6 5 5 5 1 6 7 1 6 0 1 1 7 8 6 6 0 6 8 3 7 0 1035 3 0 2 0 6 2 5 2 1 9 6 8...

Page 19: ...1 0 4 4 3 9 0 8 5 0 4 5 0 6 5 6 5 0 208 VOLT AND HIGH STATIC DRIVE 965 6 0 1 2 2 7 2 5 0 9 3 2 2 9 0 6 3 7 3 3 0 4 4 4 3 9 0 2 5 0 4 5 980 5 5 1 3 2 9 2 6 1 0 3 4 3 0 0 7 3 8 3 4 0 5 4 5 4 0 0 3 5 1 4...

Page 20: ...0 2 6 9 5 8 980 5 0 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0 4 7 2 6 1 995 4 5 2 1 4 5 3 9 1 6 5 5 4 7 1 1 6 4 5 4 0 5 7 5 6 3 1025 3 5 2 3 4 9 4 1 1 8 5 8 4 9 1 3 6 7 5 7 0 7 8 0 6 7 1050 2 5 2 5 5 1 4...

Page 21: ...0 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0 4 7 2 6 1 0 1 8 5 7 1 995 4 5 2 1 4 5 3 9 1 6 5 5 4 7 1 1 6 4 5 4 0 5 7 5 6 3 0 2 8 6 7 3 1025 3 5 2 3 4 9 4 1 1 8 5 8 4 9 1 3 6 7 5 7 0 7 8 0 6 7 1050 2 5 2 5...

Page 22: ...3 13 7 11 2 1215 4 0 2 7 8 6 7 0 2 1 10 4 8 5 1 4 12 3 10 1 0 6 14 3 11 7 1255 3 0 3 0 9 1 7 4 2 4 11 0 9 0 1 7 12 9 10 6 0 9 15 0 12 3 1290 2 0 3 2 9 5 7 8 2 7 11 5 9 4 2 0 13 5 11 1 1 2 15 6 12 8 1...

Page 23: ...CFM 15 TON 17 5 TON 20 TON 25 TON 4500 6000 7200 6000 7500 9000 6000 8000 9400 7500 10000 12500 WET INDOOR COIL 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 ELECTRIC HEAT OPTIONS 18 KW 0 3 0 4 0 4...

Page 24: ...1 7 2 0 0 None 0 0 36 1 45 E18 18 0 1 21 7 36 1 45 E36 36 0 2 43 3 63 1 70 E54 54 0 2 65 0 74 0 90 E72 72 0 2 86 6 95 6 110 575 8 3 78 0 9 5 9 0 0 None 0 0 28 2 35 E18 18 0 1 17 3 29 0 35 E36 36 0 2...

Page 25: ...114 1 9 10 0 0 0 None 0 0 56 5 70 E18 18 0 1 21 7 56 5 70 E36 36 0 2 43 3 66 6 70 E54 54 0 2 65 0 77 5 90 E72 72 0 2 86 6 99 1 110 575 13 5 80 1 5 8 2 0 0 None 0 0 44 6 50 E18 18 0 1 17 3 44 6 50 E36...

Page 26: ...1 7 2 5 0 None 0 0 41 1 50 E18 18 0 1 21 7 42 3 50 E36 36 0 2 43 3 69 4 70 E54 54 0 2 65 0 80 2 90 E72 72 0 2 86 6 101 9 110 575 8 3 78 0 9 5 9 4 0 None 0 0 32 2 40 E18 18 0 1 17 3 34 0 40 E36 36 0 2...

Page 27: ...4 1 9 10 0 5 0 None 0 0 61 5 70 E18 18 0 1 21 7 61 5 70 E36 36 0 2 43 3 72 9 80 E54 54 0 2 65 0 83 7 90 E72 72 0 2 86 6 105 4 110 575 13 5 80 1 5 8 2 4 0 None 0 0 48 6 60 E18 18 0 1 17 3 48 6 60 E36 3...

Page 28: ...3 4 3 4 NOM CFM TOTAL Each 4 000 4 000 5 000 5 000 CONDENSER COIL ROWS DEEP 2 FINS PER INCH 20 FACE AREA Sq Ft 63 8 COMPRESSOR Qty Per Unit SCROLL 2 FILTERS QUANTITY PER UNIT 12 X 24 X 2 12 TOTAL FACE...

Page 29: ...control box 3Second stage heating is not required on units with a single stage electric heater 4Terminals A1 and A2 provide a relay output to close the outdoor economizer dampers when the thermostat...

Page 30: ...00 6 3 8 7 1 8 35 5 7 8 136 1 4 GAS OR ELECTRIC HEAT ACCESS DOT PLUG For pressure drop reading BLOWER COMPARTMENT ACCESS Auxiliary C GAS SUPPLY ENTRY CONTROL BOX ACCESS VENT AIR OUTLET HOODS BLOWER MO...

Page 31: ...aust option The covering consists of a heavy black paper composition 3 Replace the side supply and return air compartment panels For side duct applications 1 Replace the side panels on the supply and...

Page 32: ...ANCES LOCATION CLEARANCE Front 36 Rear 24 Less Economizer 49 With Economizer Left Side Filter Access 24 Less Economizer 36 With Economizer 3 Right Side Cond Coil 36 Below Unit1 1 Units may be installe...

Page 33: ...261660 YTG C 0707 Unitary Products Group 33 FIGURE 7 UNIT CENTER OF GRAVITY FIGURE 8 TYPICAL UNIT APPLICATIONS ROOF JACK INSTALLATION ROOF CURB INSTALLATION SLAB ON GROUND INSTALLATION...

Page 34: ...9 481 300 Elec 2846 496 927 927 496 180 Gas 2660 302 316 453 590 565 434 210 Gas 2928 340 340 488 636 636 488 240 Gas 2960 344 344 493 643 643 493 300 Gas 3046 354 354 508 661 661 508 180 Elec 2460 28...

Page 35: ...ension of the ducts allows duct work penetration between roof joists that are spaced on 72 centers Note Ducts can be installed into the curb from the roof All electrical and gas line connections can b...

Page 36: ...INALS ON A LIMITED NUMBER OF THERMOSTATS 3 1 2 4 3 1 2 4 Second stage heating not required on single stage heating units Second stage cooling not required on single stage cooling units Jumper is requi...

Page 37: ...They shall have built in field convertible duct connections for down discharge supply return or horizontal discharge supply return and be available with factory installed options or field installed ac...

Page 38: ...able circuit breaker on the 24 volt transformer side b Unit shall incorporate a lockout circuit which pro vides reset capability at the space thermostat or base unit should any of the following standa...

Page 39: ...Simultaneous economizer com pressor operation is also possible Dampers shall fully close on power loss BAS READY ECONOMIZER Outdoor and return air dampers that are interlocked and positioned by a full...

Page 40: ...static pressure requirements WOOD SKID Allows unit to be handled with 90 forks ECONOMIZER MOTORIZED DAMPER RAIN HOOD DJN E C300 only Contains all hood panels and the hardware for assembling ANTI RECY...

Reviews: