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254595-YTG-C-0308

4

Johnson Controls Unitary Products

FEATURES

All models are available with a wide variety of factory-
mounted options such as electric heaters, phase monitor, 
convenience outlet, dirty filter switch, disconnect switch, 
smoke detectors, and coil guards to make them suitable for 
almost every application.

All units are self-contained and assembled on full perimeter 
base rails with forklift holes on three sides and holes for over-
head rigging. Every unit is completely piped, wired, charged 
and tested at the factory to simplify the field installation and to 
provide years of dependable operation.

All models (including those with an economizer) are suitable 
for either bottom or horizontal duct connections. For bottom 
duct, remove the sheet metal panels from the supply and 
return air openings through the base of the unit. For horizon-
tal duct, remove the supply and return air panels on the rear 
of the unit.

All models are available with these “factory mounted” outdoor 
air damper options:

Single enthalpy economizer

Motorized outdoor air damper

Supply air blowers are equipped with either a direct drive or a 
belt drive that can be adjusted to meet the exact require-
ments of the job.

All compressors are equipped with internal pressure relief. 
Every refrigerant circuit includes a liquid line filter-drier, a high 
pressure switch and a suction line with a freezestat and low 
pressure/loss of charge switch to protect all system compo-
nents.

Simplicity

®

 

Controls - 

Simplicity

®

 control boards have 

standardized a number of features previously available 
only as options or by utilizing additional controls.

Low Ambient 

- An integrated low-ambient control 

allows all units to operate in the cooling mode down 
to 0ºF outdoor ambient without additional assis-
tance. Optionally, the control board can be pro-
grammed to lockout the compressors when the 
outdoor air temperature is low or when free cooling 
is available.

Anti-Short Cycle Protection

 - To aid compressor 

life, an anti-short cycle delay is incorporated into the 
standard controls. Compressor reliability is further 
ensured by programmable minimum run times. For 
testing, the anti short cycle delay can be temporarily 
overridden with the push of a button.

Fan Delays

 - Fan on and fan off delays are fully pro-

grammable and are independent of one another. All 
units are programmed with default values based 
upon their configuration of cooling and heat.

Safety Monitoring

 - The control board monitors the 

high and low-pressure switches, the freezestats, the 
gas valve, if applicable, and the temperature limit 
switch on gas heat units. The unit control board will 
alarm on ignition failures, compressor lockouts and 
repeated limit switch trips.

Nuisance Trip Protection

- To prevent nuisance 

trouble calls, the control board uses a “three strikes, 
you’re out” philosophy. The high and low-pressure 
switches and the freezestats must trip three times 
within two hours before the unit control board will 
lock out the compressor.

On Board Diagnostics

 - Each alarm will energize a 

trouble light on the thermostat, if so equipped, and 
flash an alarm code on the control board LED. Each 
high and low-pressure switch alarm as well as each 
freezestat alarm has its own flash code. The control 
board saves the five most recent alarms in memory, 
and these alarms can be reviewed at any time. 
Alarms and programmed values are retained 
through the loss of power.

All units have long lasting powder paint cabinets with 750 
hour salt spray test approval under ASTM-B117 procedures.

All models are CSA listed.

Warranty

 - All models include a one-year limited parts 

warranty on the complete unit. Compressors and electric 
heater elements carry a five-year warranty

Electric Heat Operation

 - All electric heat models are 

wired for a single power source and include a bank of 
nickel chromium elements mounted at the discharge of 
the supply air blower to provide a high velocity and uni-
form distribution of air across the heating elements. 
Every element is fully protected against excessive tem-
perature by thermal limit switches.

The power supply wiring can be routed into the control 
box through a threaded pipe connection (field supplied) 
in the base pan of the unit or through a knockout in the 
wiring panel on the side of the unit.

BAS Controls

 - York’s Sunline™ series units offer fac-

tory mounted BAS controls such as 

Simplicity

®

 INTELLI-

Comfort™, Novar, Honeywell, Johnson, and CPC.

Summary of Contents for Sunline 2000 BQ 036

Page 1: ...er Paint finish that meets ASTM B 117 750 hour salt spray standards Permanently lubricated motors Direct Drive or Belt Drive Blower with high static drive option Bottom or side air discharge configuration capability field convertible Manufactured under the quality standards of ISO9001 Simplicity Control Board Copper tube aluminum fin coils Easy access to all components Rigging holes in base rails ...

Page 2: ...E BQ048 BELT DRIVE BOTTOM DUCT APPLICATION 13 11 SUPPLY AIR BLOWER PERFORMANCE BQ060 BELT DRIVE SIDE DUCT APPLICATION 14 12 SUPPLY AIR BLOWER PERFORMANCE BQ060 BELT DRIVE BOTTOM DUCT APPLICATION 14 13 SUPPLY AIR BLOWER PERFORMANCE BQ036 048 060 DIRECT DRIVE SIDE DUCT APPLICATION 14 14 SUPPLY AIR BLOWER PERFORMANCE BQ036 048 060 DIRECT DRIVE BOTTOM DUCT APPLICATION 15 15 BELT DRIVE RPM SELECTION 15...

Page 3: ...quested or an order placed CPC Controller DFS APS Johnson Controller DFS APS Honeywell Controller DFS APS Novar Controller DFS APS Simplicity IntelliComfort Controller Simplicity IntelliComfort Controller w ModLinc 2 Pleated Filters BAS Ready Economizer 2 10 V D C Actuator without a Controller Any Combination of Additional Options that Don t Have an Option Code Pre assigned AA None Standard Cabine...

Page 4: ...le minimum run times For testing the anti short cycle delay can be temporarily overridden with the push of a button Fan Delays Fan on and fan off delays are fully pro grammable and are independent of one another All units are programmed with default values based upon their configuration of cooling and heat Safety Monitoring The control board monitors the high and low pressure switches the freezest...

Page 5: ...ration at excessive temperatures FILTER OPTIONS Standard units are shipped with 1 throw away filters installed 2 pleated filters are offered as a factory installed option CONVENIENCE OUTLET This 110 volt outlet can be powered by the unit with a stepdown transformer or the unit may be ordered with a non powered convenience outlet that can be wired in the field DISCONNECT SWITCH For heat pump units ...

Page 6: ...TC Advanced Rooftop building auto mation system controller is factory installed Includes supply air sensor return air sensor dirty filter indicator switch and air proving switch HONEYWELL BAS CONTROL The Honeywell W7750C building automation system controller is factory installed Includes air supply sensor return air sensor dirty filter indicator switch and air proving switch SMOKE DETECTORS supply...

Page 7: ...ation NRCA and are shipped knocked down for field assem bly Roof curbs are designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports POWER EXHAUST Our single input economizer options are available with power exhaust Whenever the outdoor air intake dampers are opened for free cooling the exhaust fan will be energized to prevent the condi tioned...

Page 8: ... 84 74 67 69 62 57 52 74 41 048 1 600 0 55 HIGH 0 80 85 85 75 68 70 63 58 53 75 42 060 2 000 0 45 HIGH 1 00 86 86 76 69 71 64 59 54 76 43 1 These values have been accessed using a model of sound propagation from a point source into the hemispheric free field The dBA values provided are to be used for reference only Calculation of dBA values cover matters of system design and the fan manufacture ha...

Page 9: ... 30 28 25 22 18 15 11 62 34 3 9 34 34 33 30 26 23 19 33 4 1 33 33 32 29 25 22 19 57 34 3 9 34 34 34 31 28 24 20 32 4 1 32 32 32 29 26 22 19 72 42 4 0 28 25 21 17 14 39 4 2 26 23 19 16 13 67 37 4 0 32 30 26 23 19 16 12 34 4 1 30 27 24 21 17 15 11 62 33 3 9 33 32 31 28 24 21 18 32 4 1 32 31 30 27 24 20 17 57 32 3 8 32 32 31 28 24 21 18 32 4 0 32 32 31 28 24 21 18 72 41 4 0 27 23 20 17 13 37 4 2 24 2...

Page 10: ...0 62 42 4 6 42 42 41 37 32 27 22 39 4 8 39 39 37 34 29 24 19 57 42 4 5 42 42 42 37 33 27 23 38 4 7 38 38 38 33 30 25 20 72 49 4 8 35 31 26 22 46 5 1 34 29 25 20 67 44 4 6 40 40 35 31 26 22 39 4 9 36 36 32 28 23 19 62 41 4 5 41 41 40 35 32 27 23 37 4 7 37 37 36 33 28 24 19 57 41 4 4 41 41 41 36 32 28 23 37 4 7 37 37 37 34 28 25 20 72 47 4 7 32 28 24 20 44 5 0 31 27 23 19 67 42 4 5 38 36 32 28 24 20...

Page 11: ...6 62 53 5 8 53 53 52 46 40 34 28 49 6 5 49 49 47 42 36 30 24 57 53 5 8 53 53 52 46 41 35 27 49 6 4 49 49 48 43 37 31 25 72 62 5 9 45 39 34 28 59 6 8 44 38 33 27 67 57 5 9 51 49 44 38 33 27 53 6 5 45 45 42 36 31 26 62 52 5 8 52 52 51 46 40 35 30 48 6 4 48 48 46 42 36 31 25 57 52 5 7 52 52 51 46 40 36 31 47 6 4 47 47 46 43 36 32 25 72 60 5 9 41 37 32 27 56 6 7 40 35 30 25 67 55 5 8 48 46 41 36 31 26...

Page 12: ...3 19 9 24 9 32 1 39 4 47 6 54 5 KW 3 6 3 7 4 4 4 1 4 4 5 5 7 MBH 12 1 17 22 27 7 34 5 42 3 51 2 58 6 KW 3 3 3 4 3 5 3 6 3 6 3 8 4 4 5 MBH 11 6 16 3 21 2 26 6 33 2 40 7 49 2 56 3 KW 3 4 3 5 3 6 3 7 3 8 4 4 6 5 2 MBH 10 7 15 19 5 24 5 30 5 37 4 45 3 51 8 KW 3 5 3 6 3 8 3 9 4 4 2 4 8 5 4 MBH 10 9 15 3 19 9 24 9 31 7 38 9 47 53 8 KW 3 1 3 2 3 3 3 4 3 5 3 7 4 2 4 8 MBH 10 5 14 7 19 1 24 30 5 37 4 45 2 ...

Page 13: ...27 1489 1 37 Field Supplied Drive TABLE 9 SUPPLY AIR BLOWER PERFORMANCE BQ048 BELT DRIVE SIDE DUCT APPLICATION Air Flow CFM Available External Static Pressure IWG1 1 Blower performance includes 1 filters See STATIC RESISTANCE table for additional applications 2 See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP 3 kW BHP x 0 932 0 2 0 4 0 6...

Page 14: ...Supplied Drive Standard Drive Option HIgh Static Drive Option 1200 663 0 48 773 0 53 875 0 59 969 0 65 1056 0 72 1138 0 80 1214 0 88 1286 0 96 1354 1 04 1420 1 13 1400 692 0 57 802 0 61 904 0 67 998 0 73 1085 0 80 1167 0 88 1243 0 96 1315 1 04 1383 1 13 1449 1 21 1600 726 0 67 836 0 72 938 0 78 1032 0 84 1119 0 91 1201 0 98 1277 1 06 1349 1 15 1417 1 23 1483 1 32 1800 766 0 80 876 0 85 977 0 90 10...

Page 15: ...n Fully Closed 036 3 1 5 1 73 1VL44 AK64 805 865 920 980 1035 1095 1 5 1 73 1VP56 AK66 1115 1170 1225 1280 1335 1390 048 4 1 5 1 73 1VL44 AK56 930 995 1060 1130 1195 1260 1 5 1 73 1VP56 AK61 1210 1270 1330 1390 1455 1515 060 5 1 5 1 73 1VL44 AK56 930 995 1060 1130 1195 1260 2 2 3 1VP56 AK56 1325 1395 1460 1525 1590 1660 TABLE 16 BELT DRIVE BLOWER MOTOR AND DRIVE DATA Size Tons Motor Motor Sheave B...

Page 16: ... HP motor is required 6 1150 RPM is within the range of the 30 40 HP drives but step 5 requires the 40 HP motor 7 Using the 40 HP motor and drive 5 5 turns open will achieve 1150 RPM Example Supply Air Blower Performance Air Flow CFM Available External Static Pressure IWG 3 0 3 4 3 8 4 2 4 6 5 0 5 4 5 8 6 2 6 6 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 30 HP F...

Page 17: ...848 0 817 0 787 0 758 0 730 0 703 0 676 0 651 0 600 0 650 0 700 0 750 0 800 0 850 0 900 0 950 1 000 1 050 1 100 40 50 60 70 80 90 100 Air Temperature ºF Correction Factor Sea Level 1000 ft 2000 ft 3000 ft 4000 ft 6000 ft 7000 ft 8000 ft 9000 ft 10000 ft 5000 ft TABLE 18 ELECTRIC HEATER CFM LIMITATIONS UNIT MODEL SIZE NOMINAL TONS VOLTAGE MINIMUM SUPPLY AIR CFM HEATER SIZE NOMINAL KW 5 7 10 15 20 3...

Page 18: ...7 35 E05 4 0 1 11 1 39 6 50 E07 5 6 1 15 5 45 1 50 E10 8 0 1 22 2 53 4 60 E15 11 9 2 33 0 67 0 70 E20 15 9 2 44 1 80 8 90 230 3 60 14 7 130 0 23 0 2 3 5 0 0 0 None 25 7 35 E05 5 3 1 13 3 41 6 50 E07 7 5 1 18 8 48 2 50 E10 10 6 1 26 6 57 5 60 E15 15 9 2 39 9 73 5 80 E20 21 2 2 53 2 89 4 90 460 3 60 7 7 64 0 12 0 1 3 2 2 0 0 None 13 1 20 E07 6 8 1 8 5 23 3 25 E10 10 1 1 12 7 28 3 30 E15 13 6 2 17 1 ...

Page 19: ... 35 E05 4 0 1 11 1 39 8 50 E07 5 6 1 15 5 45 3 50 E10 8 0 1 22 2 53 6 60 E15 11 9 2 33 0 67 2 70 E20 15 9 2 44 1 81 0 90 230 3 60 14 7 130 0 23 0 2 3 5 2 0 0 None 25 9 35 E05 5 3 1 13 3 41 8 50 E07 7 5 1 18 8 48 4 50 E10 10 6 1 26 6 57 7 60 E15 15 9 2 39 9 73 7 80 E20 21 2 2 53 2 89 6 90 460 3 60 7 7 64 0 12 0 1 3 2 6 0 0 None 13 5 20 E07 6 8 1 8 5 23 7 25 E10 10 1 1 12 7 28 7 30 E15 13 6 2 17 1 3...

Page 20: ...e 25 9 35 E05 4 0 1 11 1 39 8 50 E07 5 6 1 15 5 45 3 50 E10 8 0 1 22 2 53 6 60 E15 11 9 2 33 0 67 2 70 E20 15 9 2 44 1 81 0 90 230 3 60 14 7 130 0 23 0 2 3 5 2 0 0 None 25 9 35 E05 5 3 1 13 3 41 8 50 E07 7 5 1 18 8 48 4 50 E10 10 6 1 26 6 57 7 60 E15 15 9 2 39 9 73 7 80 E20 21 2 2 53 2 89 6 90 460 3 60 7 7 64 0 12 0 1 3 2 6 0 0 None 13 5 20 E07 6 8 1 8 5 23 7 25 E10 10 1 1 12 7 28 7 30 E15 13 6 2 ...

Page 21: ...45 E05 4 0 1 11 1 49 6 60 E07 5 6 1 15 5 55 1 60 E10 8 0 1 22 2 63 4 70 E15 11 9 2 33 0 77 0 80 E20 15 9 2 44 1 90 8 100 230 3 60 14 7 130 0 23 0 2 3 5 0 10 0 None 35 7 45 E05 5 3 1 13 3 51 6 60 E07 7 5 1 18 8 58 2 60 E10 10 6 1 26 6 67 5 70 E15 15 9 2 39 9 83 5 90 E20 21 2 2 53 2 99 4 100 460 3 60 7 7 64 0 12 0 1 3 2 2 5 0 None 18 1 25 E07 6 8 1 8 5 28 3 30 E10 10 1 1 12 7 33 3 35 E15 13 6 2 17 1...

Page 22: ...0 E05 4 0 1 11 1 49 8 60 E07 5 6 1 15 5 55 3 60 E10 8 0 1 22 2 63 6 70 E15 11 9 2 33 0 77 2 80 E20 15 9 2 44 1 91 0 100 230 3 60 14 7 130 0 23 0 2 3 5 2 10 0 None 35 9 50 E05 5 3 1 13 3 51 8 60 E07 7 5 1 18 8 58 4 60 E10 10 6 1 26 6 67 7 70 E15 15 9 2 39 9 83 7 90 E20 21 2 2 53 2 99 6 100 460 3 60 7 7 64 0 12 0 1 3 2 6 5 0 None 18 5 25 E07 6 8 1 8 5 28 7 30 E10 10 1 1 12 7 33 7 35 E15 13 6 2 17 1 ...

Page 23: ...35 9 50 E05 4 0 1 11 1 49 8 60 E07 5 6 1 15 5 55 3 60 E10 8 0 1 22 2 63 6 70 E15 11 9 2 33 0 77 2 80 E20 15 9 2 44 1 91 0 100 230 3 60 14 7 130 0 23 0 2 3 5 2 10 0 None 35 9 50 E05 5 3 1 13 3 51 8 60 E07 7 5 1 18 8 58 4 60 E10 10 6 1 26 6 67 7 70 E15 15 9 2 39 9 83 7 90 E20 21 2 2 53 2 99 6 100 460 3 60 7 7 64 0 12 0 1 3 2 6 5 0 None 18 5 25 E07 6 8 1 8 5 28 7 30 E10 10 1 1 12 7 33 7 35 E15 13 6 2...

Page 24: ...1 2 1 2 Nom CFM 4300 4200 4500 CONDENSER COILS Rows Deep 1 1 1 Fins Per Inch 20 20 20 Face Area Sq Ft 17 1 17 1 17 1 COMPRESSOR Qty Per Unit Reciprocating Type 1 1 1 AIR FILTERS Quantity Per Unit 15 X 20 X 1 or 2 2 2 2 Quantity Per Unit 14 X 25 X 1 or 2 1 1 1 Total Face Area sq ft 6 6 6 6 6 6 CHARGE Refrigerant 22 lbs oz 7 12 9 2 8 4 TABLE 26 ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAG...

Page 25: ...SFORMER TO REMOTE SENSOR 2TH040702224 IF USED NOT USED ADD JUMPER ADD JUMPER 4 4 3 2 1 ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET04700224 INCLUDES SUBBASE 2 SECOND STAGE COOLING IS NOT REQUIRED ON UNITS LESS ECONOMIZER 3 SECOND STAGE HEATING IS ONLY REQUIRED ON UNITS WITH A TWO STAGE ELECTRIC HEATER OR 2 STAGE GAS HEAT 4 COOLING HEATING ELECTRONIC THERMOSTAT MULTI STAGE REMOVE JUMPER J2 FROM TERMINALS...

Page 26: ...254595 YTG C 0308 26 Johnson Controls Unitary Products FIGURE 3 UNIT DIMENSIONS 3 5 TON HEAT PUMP FRONT VIEW FIGURE 4 UNIT WITH ECONOMIZER RAINHOOD DETAIL A ...

Page 27: ...254595 YTG C 0308 Johnson Controls Unitary Products 27 FIGURE 5 UNIT WITH FIXED OUTDOOR AIR MOTORIZED DAMPER RAINHOOD DETAIL B FIGURE 6 UNIT DIMENSIONS REAR VIEW ...

Page 28: ... 5 8 KO Gas Piping Front D 1 1 2 KO Gas Piping Bottom 1 Opening in the bottom to the unit can be located by the side in the insulation 2 Do not remove the 2 knockout ring TABLE 29 MINIMUM CLEARANCES LOCATION CLEARANCE Front 24 Cooling Electric Heat 32 Gas Heat Rear 12 Less Economizer 36 With Economizer or Fixed Air Motorized Damper Left Side Filter Access 24 Less Economizer 36 With Economizer Righ...

Page 29: ...254595 YTG C 0308 Johnson Controls Unitary Products 29 FIGURE 8 TYPICAL APPLICATIONS ...

Page 30: ...OTAL A B C D BQ036 628 139 137 174 177 BQ048 668 148 146 185 189 BQ060 693 154 151 192 196 TABLE 31 BQ 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL A B C D E F BQ036 628 93 92 91 116 117 119 BQ048 668 99 98 97 123 125 126 BQ060 693 103 102 100 128 129 131 TABLE 32 CENTER OF GRAVITY DIMENSION 3 5 TON X 40 Y 19 TABLE 33 OPERATING WEIGHTS LBS MODEL SIZE 3 TON 4 TON 5 TON BASIC UNIT BQ 628 668 693 OPT...

Page 31: ...sure loss of charge switch The unit control circuit includes a 75 VA transformer a 24 volt circuit breaker and a relay board with a compressor lockout circuit a terminal strip for thermostat wiring plus an additional set of pin connectors to simplify the interface of additional field controls All units have long lasting powder paint cabinets with 750 hour salt spray test approval under ASTMB117 pr...

Page 32: ...dent mounting Coils a Evaporator and condenser coils shall have alumi num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed Special Phenolic coating shall be available as a factory option b Evaporator and Condenser coils shall be of the direct expansion draw thru design Refrigerant Circuit and Refrigerant Safety Components shall include a Independen...

Page 33: ...essor to economizer oper ation shall be provided by an integral electronic enthalpy control that feeds input into the basic module The out door intake opening shall be covered with a rain hood that matches the exterior of the unit Water eliminator fil ters shall be provided Simultaneous economizer com pressor operation is also possible Dampers shall fully close on power loss MOTORIZED OUTDOOR AIR ...

Page 34: ...10 V D C ACTUATOR WITHOUT A CONTROLLER HINGED FILTER DOOR ACCESS AND TOOLESS ACCESS PANELS STAINLESS STEEL DRAIN PAN BOTTOM DRAIN CONNECTION 2 PLEATED FILTERS DISCONNECT SWITCH SUPPLY AIR SMOKE DETECTOR RETURN AIR SMOKE DETECTOR HIGH STATIC DRIVE OPTION May include a belt blower pulley motor pulley or a motor change to enhance blower performance ...

Page 35: ...254595 YTG C 0308 Johnson Controls Unitary Products 35 ...

Page 36: ... change without notice Printed in U S A 254595 YTG C 0308 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 254595 YTG B 0507 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 ...

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