York Sunline 2000 BQ 036 Technical Manual Download | Manualshive

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254595-YTG-C-0308

Johnson Controls Unitary Products

15

TABLE 14: SUPPLY AIR BLOWER PERFORMANCE (BQ036, 048 & 060 DIRECT DRIVE) -

BOTTOM DUCT APPLICATION

UNIT

TONNAGE

MOTOR

1

SPEED

AVAILABLE EXTERNAL STATIC PRESSURE - IWG

2

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

CFM

W

A

TTS

CFM

W

A

TTS

CFM

W

A

TTS

CFM

W

A

TTS

CFM

W

A

TTS

CFM

W

A

TTS

CFM

W

A

TTS

CFM

W

A

TTS

CFM

W

A

TTS

3

3

HI

-

-

-

-

-

-

1661

825

1608

795

1545

765

1487

735

1439

700

1333

670

MED

1603

850

1574

820

1535

780

1497

750

1449

720

1401

690

1352

665

1314

650

1227

610

LOW

1420

750

1391

725

1362

700

1323

675

1285

650

1246

625

1208

610

1179

600

1092

560

4

3

HI

-

-

-

-

1931

1010

1882

975

1839

945

1776

910

1709

825

1603

825

1478

775

MED

1748

910

1719

880

1680

850

1641

825

1608

800

1564

775

1507

740

1429

700

1343

660

LOW

1579

810

1555

780

1526

760

1502

740

1487

730

1458

715

1410

690

1352

660

1256

615

5

3

HI

-

-

-

-

2412

1400

2335

1350

2258

1300

2181

1250

2085

1190

1988

1135

1858

1065

MED

2306

1350

2268

1300

2220

1255

2167

1210

2114

1165

2056

1120

1993

1075

1921

1030

1834

970

LOW

2191

1320

2152

1270

2114

1220

2070

1170

2017

1110

1960

1070

1892

1020

1825

970

1748

920

1. Factory set on medium speed tap.
2. Includes allowances for a wet evaporator coil, 1” filters. Refer to STATIC RESISTANCES Table for resistance values.
3. Side Flow application (230/460/575 Volts)

TABLE 15: BELT DRIVE RPM SELECTION

Size

(Tons)

HP

Max

BHP

Motor

Sheave

Blower

Sheave

5 Turns

Open

4 Turns

Open

3 Turns

Open

2 Turns

Open

1 Turn

Open

Fully

Closed

036

(3)

1.5

1.73

1VL44

AK64

805

865

920

980

1035

1095

1.5

1.73

1VP56

AK66

1115

1170

1225

1280

1335

1390

048

(4)

1.5

1.73

1VL44

AK56

930

995

1060

1130

1195

1260

1.5

1.73

1VP56

AK61

1210

1270

1330

1390

1455

1515

060

(5)

1.5

1.73

1VL44

AK56

930

995

1060

1130

1195

1260

2

2.3

1VP56

AK56

1325

1395

1460

1525

1590

1660

TABLE 16: BELT DRIVE BLOWER MOTOR AND DRIVE DATA

Size

(Tons)

Motor

Motor Sheave

Blower Sheave

Belt

HP

RPM

Eff.

SF

Frame

Datum Dia.

(in.)

Bore (in.)

Model

Datum Dia.

(in.)

Bore (in.)

Model

036

(3.0)

1-1/2

1725

0.8

1.15

56

2.8 - 3.8

7/8

1VL44

6.0

1

AK64

A37

1-1/2

1725

0.8

1.15

56

4.0 - 5.0

7/8

1VP56

6.2

1

AK66

A39

048

(4.0)

1-1/2

1725

0.8

1.15

56

2.8 - 3.8

7/8

1VL44

5.2

1

AK56

A36

1-1/2

1725

0.8

1.15

56

4.0 - 5.0

7/8

1VP56

5.7

1

AK61

A38

060

(5.0)

1-1/2

1725

0.8

1.15

56

2.8 - 3.8

7/8

1VL44

5.2

1

AK56

A36

2

1725

0.8

1.15

56

4.0 - 5.0

7/8

1VP56

5.2

1

AK56

A38

TABLE 17: STATIC RESISTANCES

Description

Resistance, IWG

CFM

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

3000

Economizer

1

2

1. Deduct these resistance values from the available external static pressure shown in SUPPLY AIR BLOWER PERFORMANCE Tables.
2. The pressure through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air

duct system is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation.

0.07

0.08

0.09

0.11

0.13

0.15

0.17

0.20

0.23

0.26

0.30

Electric

Heaters

1

7 - 15 kW

0.04

0.05

0.06

0.07

0.08

0.10

0.12

0.14

0.16

0.19

0.22

20 - 30 kW

0.06

0.07

0.08

0.09

0.11

0.13

0.15

0.17

0.20

0.23

0.26

Bottom Duct Connections

1

0.06

0.07

0.08

0.09

0.10

0.11

0.12

0.14

0.16

0.19

0.22

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Summary of Contents for Sunline 2000 BQ 036

Page 1: ...er Paint finish that meets ASTM B 117 750 hour salt spray standards Permanently lubricated motors Direct Drive or Belt Drive Blower with high static drive option Bottom or side air discharge configuration capability field convertible Manufactured under the quality standards of ISO9001 Simplicity Control Board Copper tube aluminum fin coils Easy access to all components Rigging holes in base rails ...

Page 2: ...E BQ048 BELT DRIVE BOTTOM DUCT APPLICATION 13 11 SUPPLY AIR BLOWER PERFORMANCE BQ060 BELT DRIVE SIDE DUCT APPLICATION 14 12 SUPPLY AIR BLOWER PERFORMANCE BQ060 BELT DRIVE BOTTOM DUCT APPLICATION 14 13 SUPPLY AIR BLOWER PERFORMANCE BQ036 048 060 DIRECT DRIVE SIDE DUCT APPLICATION 14 14 SUPPLY AIR BLOWER PERFORMANCE BQ036 048 060 DIRECT DRIVE BOTTOM DUCT APPLICATION 15 15 BELT DRIVE RPM SELECTION 15...

Page 3: ...quested or an order placed CPC Controller DFS APS Johnson Controller DFS APS Honeywell Controller DFS APS Novar Controller DFS APS Simplicity IntelliComfort Controller Simplicity IntelliComfort Controller w ModLinc 2 Pleated Filters BAS Ready Economizer 2 10 V D C Actuator without a Controller Any Combination of Additional Options that Don t Have an Option Code Pre assigned AA None Standard Cabine...

Page 4: ...le minimum run times For testing the anti short cycle delay can be temporarily overridden with the push of a button Fan Delays Fan on and fan off delays are fully pro grammable and are independent of one another All units are programmed with default values based upon their configuration of cooling and heat Safety Monitoring The control board monitors the high and low pressure switches the freezest...

Page 5: ...ration at excessive temperatures FILTER OPTIONS Standard units are shipped with 1 throw away filters installed 2 pleated filters are offered as a factory installed option CONVENIENCE OUTLET This 110 volt outlet can be powered by the unit with a stepdown transformer or the unit may be ordered with a non powered convenience outlet that can be wired in the field DISCONNECT SWITCH For heat pump units ...

Page 6: ...TC Advanced Rooftop building auto mation system controller is factory installed Includes supply air sensor return air sensor dirty filter indicator switch and air proving switch HONEYWELL BAS CONTROL The Honeywell W7750C building automation system controller is factory installed Includes air supply sensor return air sensor dirty filter indicator switch and air proving switch SMOKE DETECTORS supply...

Page 7: ...ation NRCA and are shipped knocked down for field assem bly Roof curbs are designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports POWER EXHAUST Our single input economizer options are available with power exhaust Whenever the outdoor air intake dampers are opened for free cooling the exhaust fan will be energized to prevent the condi tioned...

Page 8: ... 84 74 67 69 62 57 52 74 41 048 1 600 0 55 HIGH 0 80 85 85 75 68 70 63 58 53 75 42 060 2 000 0 45 HIGH 1 00 86 86 76 69 71 64 59 54 76 43 1 These values have been accessed using a model of sound propagation from a point source into the hemispheric free field The dBA values provided are to be used for reference only Calculation of dBA values cover matters of system design and the fan manufacture ha...

Page 9: ... 30 28 25 22 18 15 11 62 34 3 9 34 34 33 30 26 23 19 33 4 1 33 33 32 29 25 22 19 57 34 3 9 34 34 34 31 28 24 20 32 4 1 32 32 32 29 26 22 19 72 42 4 0 28 25 21 17 14 39 4 2 26 23 19 16 13 67 37 4 0 32 30 26 23 19 16 12 34 4 1 30 27 24 21 17 15 11 62 33 3 9 33 32 31 28 24 21 18 32 4 1 32 31 30 27 24 20 17 57 32 3 8 32 32 31 28 24 21 18 32 4 0 32 32 31 28 24 21 18 72 41 4 0 27 23 20 17 13 37 4 2 24 2...

Page 10: ...0 62 42 4 6 42 42 41 37 32 27 22 39 4 8 39 39 37 34 29 24 19 57 42 4 5 42 42 42 37 33 27 23 38 4 7 38 38 38 33 30 25 20 72 49 4 8 35 31 26 22 46 5 1 34 29 25 20 67 44 4 6 40 40 35 31 26 22 39 4 9 36 36 32 28 23 19 62 41 4 5 41 41 40 35 32 27 23 37 4 7 37 37 36 33 28 24 19 57 41 4 4 41 41 41 36 32 28 23 37 4 7 37 37 37 34 28 25 20 72 47 4 7 32 28 24 20 44 5 0 31 27 23 19 67 42 4 5 38 36 32 28 24 20...

Page 11: ...6 62 53 5 8 53 53 52 46 40 34 28 49 6 5 49 49 47 42 36 30 24 57 53 5 8 53 53 52 46 41 35 27 49 6 4 49 49 48 43 37 31 25 72 62 5 9 45 39 34 28 59 6 8 44 38 33 27 67 57 5 9 51 49 44 38 33 27 53 6 5 45 45 42 36 31 26 62 52 5 8 52 52 51 46 40 35 30 48 6 4 48 48 46 42 36 31 25 57 52 5 7 52 52 51 46 40 36 31 47 6 4 47 47 46 43 36 32 25 72 60 5 9 41 37 32 27 56 6 7 40 35 30 25 67 55 5 8 48 46 41 36 31 26...

Page 12: ...3 19 9 24 9 32 1 39 4 47 6 54 5 KW 3 6 3 7 4 4 4 1 4 4 5 5 7 MBH 12 1 17 22 27 7 34 5 42 3 51 2 58 6 KW 3 3 3 4 3 5 3 6 3 6 3 8 4 4 5 MBH 11 6 16 3 21 2 26 6 33 2 40 7 49 2 56 3 KW 3 4 3 5 3 6 3 7 3 8 4 4 6 5 2 MBH 10 7 15 19 5 24 5 30 5 37 4 45 3 51 8 KW 3 5 3 6 3 8 3 9 4 4 2 4 8 5 4 MBH 10 9 15 3 19 9 24 9 31 7 38 9 47 53 8 KW 3 1 3 2 3 3 3 4 3 5 3 7 4 2 4 8 MBH 10 5 14 7 19 1 24 30 5 37 4 45 2 ...

Page 13: ...27 1489 1 37 Field Supplied Drive TABLE 9 SUPPLY AIR BLOWER PERFORMANCE BQ048 BELT DRIVE SIDE DUCT APPLICATION Air Flow CFM Available External Static Pressure IWG1 1 Blower performance includes 1 filters See STATIC RESISTANCE table for additional applications 2 See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP 3 kW BHP x 0 932 0 2 0 4 0 6...

Page 14: ...Supplied Drive Standard Drive Option HIgh Static Drive Option 1200 663 0 48 773 0 53 875 0 59 969 0 65 1056 0 72 1138 0 80 1214 0 88 1286 0 96 1354 1 04 1420 1 13 1400 692 0 57 802 0 61 904 0 67 998 0 73 1085 0 80 1167 0 88 1243 0 96 1315 1 04 1383 1 13 1449 1 21 1600 726 0 67 836 0 72 938 0 78 1032 0 84 1119 0 91 1201 0 98 1277 1 06 1349 1 15 1417 1 23 1483 1 32 1800 766 0 80 876 0 85 977 0 90 10...

Page 15: ...n Fully Closed 036 3 1 5 1 73 1VL44 AK64 805 865 920 980 1035 1095 1 5 1 73 1VP56 AK66 1115 1170 1225 1280 1335 1390 048 4 1 5 1 73 1VL44 AK56 930 995 1060 1130 1195 1260 1 5 1 73 1VP56 AK61 1210 1270 1330 1390 1455 1515 060 5 1 5 1 73 1VL44 AK56 930 995 1060 1130 1195 1260 2 2 3 1VP56 AK56 1325 1395 1460 1525 1590 1660 TABLE 16 BELT DRIVE BLOWER MOTOR AND DRIVE DATA Size Tons Motor Motor Sheave B...

Page 16: ... HP motor is required 6 1150 RPM is within the range of the 30 40 HP drives but step 5 requires the 40 HP motor 7 Using the 40 HP motor and drive 5 5 turns open will achieve 1150 RPM Example Supply Air Blower Performance Air Flow CFM Available External Static Pressure IWG 3 0 3 4 3 8 4 2 4 6 5 0 5 4 5 8 6 2 6 6 RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP 30 HP F...

Page 17: ...848 0 817 0 787 0 758 0 730 0 703 0 676 0 651 0 600 0 650 0 700 0 750 0 800 0 850 0 900 0 950 1 000 1 050 1 100 40 50 60 70 80 90 100 Air Temperature ºF Correction Factor Sea Level 1000 ft 2000 ft 3000 ft 4000 ft 6000 ft 7000 ft 8000 ft 9000 ft 10000 ft 5000 ft TABLE 18 ELECTRIC HEATER CFM LIMITATIONS UNIT MODEL SIZE NOMINAL TONS VOLTAGE MINIMUM SUPPLY AIR CFM HEATER SIZE NOMINAL KW 5 7 10 15 20 3...

Page 18: ...7 35 E05 4 0 1 11 1 39 6 50 E07 5 6 1 15 5 45 1 50 E10 8 0 1 22 2 53 4 60 E15 11 9 2 33 0 67 0 70 E20 15 9 2 44 1 80 8 90 230 3 60 14 7 130 0 23 0 2 3 5 0 0 0 None 25 7 35 E05 5 3 1 13 3 41 6 50 E07 7 5 1 18 8 48 2 50 E10 10 6 1 26 6 57 5 60 E15 15 9 2 39 9 73 5 80 E20 21 2 2 53 2 89 4 90 460 3 60 7 7 64 0 12 0 1 3 2 2 0 0 None 13 1 20 E07 6 8 1 8 5 23 3 25 E10 10 1 1 12 7 28 3 30 E15 13 6 2 17 1 ...

Page 19: ... 35 E05 4 0 1 11 1 39 8 50 E07 5 6 1 15 5 45 3 50 E10 8 0 1 22 2 53 6 60 E15 11 9 2 33 0 67 2 70 E20 15 9 2 44 1 81 0 90 230 3 60 14 7 130 0 23 0 2 3 5 2 0 0 None 25 9 35 E05 5 3 1 13 3 41 8 50 E07 7 5 1 18 8 48 4 50 E10 10 6 1 26 6 57 7 60 E15 15 9 2 39 9 73 7 80 E20 21 2 2 53 2 89 6 90 460 3 60 7 7 64 0 12 0 1 3 2 6 0 0 None 13 5 20 E07 6 8 1 8 5 23 7 25 E10 10 1 1 12 7 28 7 30 E15 13 6 2 17 1 3...

Page 20: ...e 25 9 35 E05 4 0 1 11 1 39 8 50 E07 5 6 1 15 5 45 3 50 E10 8 0 1 22 2 53 6 60 E15 11 9 2 33 0 67 2 70 E20 15 9 2 44 1 81 0 90 230 3 60 14 7 130 0 23 0 2 3 5 2 0 0 None 25 9 35 E05 5 3 1 13 3 41 8 50 E07 7 5 1 18 8 48 4 50 E10 10 6 1 26 6 57 7 60 E15 15 9 2 39 9 73 7 80 E20 21 2 2 53 2 89 6 90 460 3 60 7 7 64 0 12 0 1 3 2 6 0 0 None 13 5 20 E07 6 8 1 8 5 23 7 25 E10 10 1 1 12 7 28 7 30 E15 13 6 2 ...

Page 21: ...45 E05 4 0 1 11 1 49 6 60 E07 5 6 1 15 5 55 1 60 E10 8 0 1 22 2 63 4 70 E15 11 9 2 33 0 77 0 80 E20 15 9 2 44 1 90 8 100 230 3 60 14 7 130 0 23 0 2 3 5 0 10 0 None 35 7 45 E05 5 3 1 13 3 51 6 60 E07 7 5 1 18 8 58 2 60 E10 10 6 1 26 6 67 5 70 E15 15 9 2 39 9 83 5 90 E20 21 2 2 53 2 99 4 100 460 3 60 7 7 64 0 12 0 1 3 2 2 5 0 None 18 1 25 E07 6 8 1 8 5 28 3 30 E10 10 1 1 12 7 33 3 35 E15 13 6 2 17 1...

Page 22: ...0 E05 4 0 1 11 1 49 8 60 E07 5 6 1 15 5 55 3 60 E10 8 0 1 22 2 63 6 70 E15 11 9 2 33 0 77 2 80 E20 15 9 2 44 1 91 0 100 230 3 60 14 7 130 0 23 0 2 3 5 2 10 0 None 35 9 50 E05 5 3 1 13 3 51 8 60 E07 7 5 1 18 8 58 4 60 E10 10 6 1 26 6 67 7 70 E15 15 9 2 39 9 83 7 90 E20 21 2 2 53 2 99 6 100 460 3 60 7 7 64 0 12 0 1 3 2 6 5 0 None 18 5 25 E07 6 8 1 8 5 28 7 30 E10 10 1 1 12 7 33 7 35 E15 13 6 2 17 1 ...

Page 23: ...35 9 50 E05 4 0 1 11 1 49 8 60 E07 5 6 1 15 5 55 3 60 E10 8 0 1 22 2 63 6 70 E15 11 9 2 33 0 77 2 80 E20 15 9 2 44 1 91 0 100 230 3 60 14 7 130 0 23 0 2 3 5 2 10 0 None 35 9 50 E05 5 3 1 13 3 51 8 60 E07 7 5 1 18 8 58 4 60 E10 10 6 1 26 6 67 7 70 E15 15 9 2 39 9 83 7 90 E20 21 2 2 53 2 99 6 100 460 3 60 7 7 64 0 12 0 1 3 2 6 5 0 None 18 5 25 E07 6 8 1 8 5 28 7 30 E10 10 1 1 12 7 33 7 35 E15 13 6 2...

Page 24: ...1 2 1 2 Nom CFM 4300 4200 4500 CONDENSER COILS Rows Deep 1 1 1 Fins Per Inch 20 20 20 Face Area Sq Ft 17 1 17 1 17 1 COMPRESSOR Qty Per Unit Reciprocating Type 1 1 1 AIR FILTERS Quantity Per Unit 15 X 20 X 1 or 2 2 2 2 Quantity Per Unit 14 X 25 X 1 or 2 1 1 1 Total Face Area sq ft 6 6 6 6 6 6 CHARGE Refrigerant 22 lbs oz 7 12 9 2 8 4 TABLE 26 ELECTRIC HEAT CORRECTION FACTORS NOMINAL VOLTAGE VOLTAG...

Page 25: ...SFORMER TO REMOTE SENSOR 2TH040702224 IF USED NOT USED ADD JUMPER ADD JUMPER 4 4 3 2 1 ELECTRONIC PROGRAMMABLE THERMOSTAT 2ET04700224 INCLUDES SUBBASE 2 SECOND STAGE COOLING IS NOT REQUIRED ON UNITS LESS ECONOMIZER 3 SECOND STAGE HEATING IS ONLY REQUIRED ON UNITS WITH A TWO STAGE ELECTRIC HEATER OR 2 STAGE GAS HEAT 4 COOLING HEATING ELECTRONIC THERMOSTAT MULTI STAGE REMOVE JUMPER J2 FROM TERMINALS...

Page 26: ...254595 YTG C 0308 26 Johnson Controls Unitary Products FIGURE 3 UNIT DIMENSIONS 3 5 TON HEAT PUMP FRONT VIEW FIGURE 4 UNIT WITH ECONOMIZER RAINHOOD DETAIL A ...

Page 27: ...254595 YTG C 0308 Johnson Controls Unitary Products 27 FIGURE 5 UNIT WITH FIXED OUTDOOR AIR MOTORIZED DAMPER RAINHOOD DETAIL B FIGURE 6 UNIT DIMENSIONS REAR VIEW ...

Page 28: ... 5 8 KO Gas Piping Front D 1 1 2 KO Gas Piping Bottom 1 Opening in the bottom to the unit can be located by the side in the insulation 2 Do not remove the 2 knockout ring TABLE 29 MINIMUM CLEARANCES LOCATION CLEARANCE Front 24 Cooling Electric Heat 32 Gas Heat Rear 12 Less Economizer 36 With Economizer or Fixed Air Motorized Damper Left Side Filter Access 24 Less Economizer 36 With Economizer Righ...

Page 29: ...254595 YTG C 0308 Johnson Controls Unitary Products 29 FIGURE 8 TYPICAL APPLICATIONS ...

Page 30: ...OTAL A B C D BQ036 628 139 137 174 177 BQ048 668 148 146 185 189 BQ060 693 154 151 192 196 TABLE 31 BQ 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL A B C D E F BQ036 628 93 92 91 116 117 119 BQ048 668 99 98 97 123 125 126 BQ060 693 103 102 100 128 129 131 TABLE 32 CENTER OF GRAVITY DIMENSION 3 5 TON X 40 Y 19 TABLE 33 OPERATING WEIGHTS LBS MODEL SIZE 3 TON 4 TON 5 TON BASIC UNIT BQ 628 668 693 OPT...

Page 31: ...sure loss of charge switch The unit control circuit includes a 75 VA transformer a 24 volt circuit breaker and a relay board with a compressor lockout circuit a terminal strip for thermostat wiring plus an additional set of pin connectors to simplify the interface of additional field controls All units have long lasting powder paint cabinets with 750 hour salt spray test approval under ASTMB117 pr...

Page 32: ...dent mounting Coils a Evaporator and condenser coils shall have alumi num plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed Special Phenolic coating shall be available as a factory option b Evaporator and Condenser coils shall be of the direct expansion draw thru design Refrigerant Circuit and Refrigerant Safety Components shall include a Independen...

Page 33: ...essor to economizer oper ation shall be provided by an integral electronic enthalpy control that feeds input into the basic module The out door intake opening shall be covered with a rain hood that matches the exterior of the unit Water eliminator fil ters shall be provided Simultaneous economizer com pressor operation is also possible Dampers shall fully close on power loss MOTORIZED OUTDOOR AIR ...

Page 34: ...10 V D C ACTUATOR WITHOUT A CONTROLLER HINGED FILTER DOOR ACCESS AND TOOLESS ACCESS PANELS STAINLESS STEEL DRAIN PAN BOTTOM DRAIN CONNECTION 2 PLEATED FILTERS DISCONNECT SWITCH SUPPLY AIR SMOKE DETECTOR RETURN AIR SMOKE DETECTOR HIGH STATIC DRIVE OPTION May include a belt blower pulley motor pulley or a motor change to enhance blower performance ...

Page 35: ...254595 YTG C 0308 Johnson Controls Unitary Products 35 ...

Page 36: ... change without notice Printed in U S A 254595 YTG C 0308 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 254595 YTG B 0507 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 ...

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