York PS9 Installation Manual Download Page 16

105564-UIM-A-0205

16

Unitary Products Group

An 

unconfined space

 is not less than 50 cu.ft (1.42 m

3

) per 1,000 Btu/

hr (0.2928 kW) input rating for all of the appliances installed in that
area.

Rooms communicating directly with the space containing the appli-
ances are considered part of the unconfined space, if openings are not
furnished with doors.

confined space

 is an area with less than 50 cu.ft (1.42 m

3

) per 1,000

Btu/hr (0.2928 kW) input rating for all of the appliances installed in that
area. The following must be considered to obtain proper air for combus-
tion and ventilation in confined spaces.

Combustion Air Source From Outdoors

The blocking effects of louvers, grilles and screens must be given con-
sideration in calculating free area. If the free area of a specific louver or
grille is not known, refer to Table 10, to estimate free area.

*

Do not use less than 1/4” (0.635 cm) mesh.

+

Free area or louvers and grille varies widely; the installer should follow louver or 

grille 
manufacturer’s instructions.

Dampers, Louvers and Grilles (Canada Only)

1.

The free area of a supply air opening shall be calculated by sub-
tracting the blockage area of all fixed louvers grilles or screens
from the gross area of the opening.

2.

Apertures in a fixed louver, a grille, or screen shall have no dimen-
sion smaller than 0.25” (6.4 mm).

3.

A manually operated damper or manually adjustable louvers are
not permitted for use.

4.

A automatically operated damper or automatically adjustable lou-
vers shall be interlocked so that the main burner cannot operate
unless either the damper or the louver is in the fully open position

This type of installation requires that the supply air to the appli-
ance(s) be of a sufficient amount to support all of the appliance(s)
in the area. Operation of a mechanical exhaust, such as an exhaust
fan, kitchen ventilation system, clothes dryer or fireplace may cre-
ate conditions requiring special attention to avoid unsatisfactory
operation of gas appliances. A venting problem or a lack of supply
air will result in a hazardous condition, which can cause the appli-
ance to soot and generate dangerous levels of CARBON MONOX-
IDE, which can lead to serious injury, property damage and / or
death.

TABLE 10: 

Estimated Free Area

Wood or Metal

Louvers or Grilles

Wood 20-25%*

Metal 60-70% *

1/4” (0.635 cm)

mesh or larger 100%

TABLE 11: 

Free Area

BTUH Input 

Rating

Minimum Free Area Required for Each Opening

Horizontal Duct 

(2,000 BTUH)

Vertical Duct or 

Opening to Outside 

(4,000 BTUH)

Round Duct

(4,000 BTUH)

40,000

20 sq. in. (51cm)

10 sq. in. (25 cm)

4” (10 cm)

60,000

30 sq. in. (76 cm)

15 sq. in. (38 cm)

5” (13 cm)

80,000

40 sq. in. (102 cm)

20 sq. in. (51 cm)

5” (13 cm)

100,000

50 sq. in. (102 cm)

25 sq. in. (64 cm)

6” (15 cm)

120,000

60 sq. in. (152 cm)

30 sq. in. (76 cm)

7” (18 cm)

135,000

70 sq. in. (178 cm)

35 sq. in. (89 cm)

7” (18 cm)

EXAMPLE: Determining Free Area.
Appliance 1Appliance 

2Total 

Input

100,000 

+ 30,000 = (130,000 

÷

 4,000) = 32.5 Sq. In. Vertical

Appliance 1Appliance 

2Total 

Input

100,000 

+ 30,000 = (130,000 

÷

 2,000) = 65 Sq. In. Horizontal

TABLE 12: 

Unconfined Space Minimum Area in Square Inch

BTUH Input Rating

Minimum Free Area Required for Each Opening

40,000

250 (635 cm

2

)

60,000

375 (953 cm

2

)

80,000

500 (1270 cm

2

)

100,000

625 (1588 cm

2

)

120,000

750 (1905 cm

2

)

135,000

875 (2222 cm

2

)

EXAMPLE: Square feet is based on 8 foot ceilings.
28,000 BTUH  X 50 Cubic Ft.   =          1,400             =   175 Sq. Ft.
      1,000                                                  8’ Ceiling Height

Summary of Contents for PS9

Page 1: ...TWINNING AND STAGING 9 COMBUSTION AIR AND VENT SYSTEM 11 CONDENSATE PIPING 18 SAFETY CONTROLS 18 START UP AND ADJUSTMENTS 19 WIRING DIAGRAM 25 LIST OF FIGURES Dimensions 5 Furnace Base Rectangular Bl...

Page 2: ...ational vehicles Failure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combu...

Page 3: ...required for passage to the front when servicing or for inspection or replacement of flue vent connections In all cases accessibility clearances shall take precedence over clear ances for combustible...

Page 4: ...sure drop across any applied coil TABLES 2 AND 3 are to be used as a guide only to help the installer determine if the duct sizes are large enough to obtain the proper air flow CFM through the furnace...

Page 5: ...1 for unit and plenum dimensions Attic installations must meet all minimum clearances to combustibles and have floor support with required service accessibility The supply air temperature MUST NEVER e...

Page 6: ...ctions in this section specify the type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figure 4 IMPORTANT An acces...

Page 7: ...ing a wrench to the body of the gas valve will damage the valve causing improper operation and or the valve to leak TABLE 5 High Altitude Conversion 40 120 MBTUH Models Type Of Gas Orifice at Sea Leve...

Page 8: ...ernate wiring method is to use a field provided 2 5 08 cm x 4 10 2 cm box and cover on the outside of the furnace Route the furnace leads into the box using a protective bushing where the wires pass t...

Page 9: ...using the same duct system it is very important that the two furnace cir culating air blowers operate in unison If one blower starts before the second blower the duct system will become pressurized an...

Page 10: ...then will shut off at the same time Continuous Fan On a thermostat call for continuous fan G signal both furnace blowers will come on at the same time in cooling speed and will stay on until the G sig...

Page 11: ...ow a maximum of 5 elbows in the combustion air piping and a maximum of 5 elbows in the vent piping 4 Three vent terminal elbows two for vent pipe and one for air intake pipe are already accounted for...

Page 12: ...n air systems from the furnace to the out side termination B Ventilated combustion air systems from the furnace to the attic or crawl space termination 6 Disassemble the combustion air and vent piping...

Page 13: ...0 kW 36 inches 91 cm for models 100 000 BTUH 30 kW Two pipe direct vent applications 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW Single pipe applications 4...

Page 14: ...ombustion air systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 15 or 16 VENTING MULTIPLE UNITS Multiple units can be installed...

Page 15: ...ll bring air in from the outdoors to the furnace combustion air intake collar on the burner box The second pipe Shown in Figure 19 is the furnace vent pipe The combustion air intake pipe should be loc...

Page 16: ...e louver is in the fully open position This type of installation requires that the supply air to the appli ance s be of a sufficient amount to support all of the appliance s in the area Operation of a...

Page 17: ...sage Follow all notes procedures and required materials in the SEALED COMBUS TION AIR SUPPLY section in these instructions when installing the combustion air pipe from the unit and into a ventilated a...

Page 18: ...p pump must be approved for use with acidic condensate CONDENSATE DRAIN TRAP AND DRAIN FREEZE PROTECTION Special precautions MUST be made if installing furnace in an area which may drop below freezing...

Page 19: ...th x 1 8 0 3 cm diameter tubing 2 pieces of 4 10 cm length x 1 8 0 3 cm diameter tubing 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 0 3 cm reducing coupling 1 1 8 0 3 cm adapter 1 Dwyer Manometer These item...

Page 20: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Page 21: ...l reference atmo spheric pressure Refer to Figure 26 for connection details IMPORTANT The cap for the pressure regulator must be removed entirely to gain access to the adjustment screw Loosening or ti...

Page 22: ...s user selection of the blower speed that is energized during continuous fan operation Place jumper on the HI COOL LO COOL or HEAT pins The blower speed connections shown in Figure 27 are typical How...

Page 23: ...35 1175 33 1105 31 1045 30 990 28 905 25 890 25 790 22 80 1600 C 100 1600 C HIGH 1960 56 1955 55 1925 55 1890 54 1830 52 1765 50 1695 48 1615 46 1600 45 1485 42 M HI 1565 44 1560 44 1560 44 1575 45 15...

Page 24: ...that total system static is 0 58 w c To determine the system airflow complete the follow ing steps Obtain the airflow values at 0 50 w c 125 Pa 0 60 w c 150 Pa ESP Airflow 0 50 2285 CFM 64 70 m3 min A...

Page 25: ...105564 UIM A 0205 Unitary Products Group 25 SECTION XI WIRING DIAGRAM FIGURE 28 Wiring Diagram...

Page 26: ...105564 UIM A 0205 26 Unitary Products Group NOTES...

Page 27: ...105564 UIM A 0205 Unitary Products Group 27 NOTES...

Page 28: ...change without notice Printed in U S A 105564 UIM A 0205 Copyright by York International Corp 2005 All rights reserved Supersedes 035 20377 002 Rev A 0904 Unitary 5005 Norman Product York OK Group Dr...

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