York PS9 Installation Manual Download Page 15

105564-UIM-A-0205

Unitary Products Group

15

 

COMBUSTION AIR SUPPLY

All installations must comply with Section 5.3, Air for Combustion and
Ventilation of the National Fuel Gas Code, ANSI Z223.1 or Sections
7.2, 7.3 or 7.4 of CAN/CGA B149.1 or .2 Installation Code - latest edi-
tions.

This furnace is certified to be installed with one of three possible com-
bustion air intake configurations.

1.

OUTDOOR COMBUSTION AIR:

 This is a sealed combustion air

configuration where the combustion air is supplied through a PVC
or ABS pipe that is connected to the PVC coupling attached to the
burner box and is terminated in the same atmospheric zone as the
vent. This type of installation is approved on all models. Refer to
Figure 19.

2.

AMBIENT COMBUSTION AIR:

 Combustion air is supplied from

the area surrounding the furnace through vents or knockouts in the
furnace casing. The combustion air and the vent pipes are not ter-
minated in the same atmospheric zone. Refer to Figure 13 for vent
terminations. Refer to “AIR SOURCE FROM INSIDE THE BUILD-
ING” and “VENT AND SUPPLY AIR SAFETY CHECK” for proper
installation. Refer to Figure 20.

3.

VENTILATED COMBUSTION AIR:

 Combustion air is supplied

through a PVC or ABS pipe that is connected to the PVC coupling
attached to the burner box and is terminated in a ventilated attic or
crawl space. The combustion air and the vent pipes are not termi-
nated in the same atmospheric zone. Refer to Figure 22 for attic
and crawl space termination. Only the combustion air intake may
terminate in the attic. The vent must terminate outside.

Outdoor Combustion Air

Combustion Air Intake/Vent Connections

This installation requires combustion air to be brought in from outdoors.
This requires a properly sized pipe (Shown in Figure 19) that will bring
air in from the outdoors to the furnace combustion air intake collar on
the burner box. The second pipe (Shown in Figure 19) is the furnace
vent pipe.

The combustion air intake pipe should be located either through the
wall (horizontal or side vent) or through the roof (vertical vent). Care
should be taken to locate side vented systems where trees or shrubs
will not block or restrict supply air from entering the terminal.

Also, the terminal assembly should be located as far as possible from a
swimming pool or a location where swimming pool chemicals might be
stored. Be sure the terminal assembly follows the outdoor clearances
listed in Section #1 “Outdoor Air Contaminants.”

Ambient Combustion Air Supply 

This type installation will draw the air required for combustion from
within the space surrounding the appliance and from areas or rooms
adjacent to the space surrounding the appliance. This may be from
within the space in a non-confined location or it may be brought into the
furnace area from outdoors through permanent openings or ducts. It is
not piped directly into the burner box. A single, properly sized pipe from
the furnace vent connector to the outdoors must be provided. For
upflow models combustion air is brought into the furnace through the
unit top panel opening. Do not install a pipe into the intake collar on top
of the burner box. Refer to Figure 20.

 FIGURE 17:  

Double Horizontal Sealed Combustion Air and Vent 

Termination

 FIGURE 18:  

Double Vertical Sealed Combustion Air and Vent 

Termination

VENT

2”

COMBUSTION AIR

6”

 FIGURE 19:  

Sealed Combustion Air Intake Connection and Vent 

Connection

 FIGURE 20:  

Combustion Airflow Path Through The Furnace Casing

CONNECTS TO
COLLAR ON TOP
OF BURNER BOX

VENT PIPE CEMENTS
INTO SOCKET JUST
ABOVE TOP PANEL

OR VENT PIPE MAY
BE CLAMPED INTO
OUTLET OF DRAIN
COUPLING

VENT PIPE CEMENTS
INTO SOCKET JUST
ABOVE TOP PANEL

COMBUSTION AIR

OR VENT PIPE MAY
BE CLAMPED INTO
OUTLET OF DRAIN
COUPLING

Summary of Contents for PS9

Page 1: ...TWINNING AND STAGING 9 COMBUSTION AIR AND VENT SYSTEM 11 CONDENSATE PIPING 18 SAFETY CONTROLS 18 START UP AND ADJUSTMENTS 19 WIRING DIAGRAM 25 LIST OF FIGURES Dimensions 5 Furnace Base Rectangular Bl...

Page 2: ...ational vehicles Failure to carefully read and follow all instructions in this manual can result in furnace malfunction death personal injury and or property damage Furnaces for installation on combu...

Page 3: ...required for passage to the front when servicing or for inspection or replacement of flue vent connections In all cases accessibility clearances shall take precedence over clear ances for combustible...

Page 4: ...sure drop across any applied coil TABLES 2 AND 3 are to be used as a guide only to help the installer determine if the duct sizes are large enough to obtain the proper air flow CFM through the furnace...

Page 5: ...1 for unit and plenum dimensions Attic installations must meet all minimum clearances to combustibles and have floor support with required service accessibility The supply air temperature MUST NEVER e...

Page 6: ...ctions in this section specify the type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figure 4 IMPORTANT An acces...

Page 7: ...ing a wrench to the body of the gas valve will damage the valve causing improper operation and or the valve to leak TABLE 5 High Altitude Conversion 40 120 MBTUH Models Type Of Gas Orifice at Sea Leve...

Page 8: ...ernate wiring method is to use a field provided 2 5 08 cm x 4 10 2 cm box and cover on the outside of the furnace Route the furnace leads into the box using a protective bushing where the wires pass t...

Page 9: ...using the same duct system it is very important that the two furnace cir culating air blowers operate in unison If one blower starts before the second blower the duct system will become pressurized an...

Page 10: ...then will shut off at the same time Continuous Fan On a thermostat call for continuous fan G signal both furnace blowers will come on at the same time in cooling speed and will stay on until the G sig...

Page 11: ...ow a maximum of 5 elbows in the combustion air piping and a maximum of 5 elbows in the vent piping 4 Three vent terminal elbows two for vent pipe and one for air intake pipe are already accounted for...

Page 12: ...n air systems from the furnace to the out side termination B Ventilated combustion air systems from the furnace to the attic or crawl space termination 6 Disassemble the combustion air and vent piping...

Page 13: ...0 kW 36 inches 91 cm for models 100 000 BTUH 30 kW Two pipe direct vent applications 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW Single pipe applications 4...

Page 14: ...ombustion air systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 15 or 16 VENTING MULTIPLE UNITS Multiple units can be installed...

Page 15: ...ll bring air in from the outdoors to the furnace combustion air intake collar on the burner box The second pipe Shown in Figure 19 is the furnace vent pipe The combustion air intake pipe should be loc...

Page 16: ...e louver is in the fully open position This type of installation requires that the supply air to the appli ance s be of a sufficient amount to support all of the appliance s in the area Operation of a...

Page 17: ...sage Follow all notes procedures and required materials in the SEALED COMBUS TION AIR SUPPLY section in these instructions when installing the combustion air pipe from the unit and into a ventilated a...

Page 18: ...p pump must be approved for use with acidic condensate CONDENSATE DRAIN TRAP AND DRAIN FREEZE PROTECTION Special precautions MUST be made if installing furnace in an area which may drop below freezing...

Page 19: ...th x 1 8 0 3 cm diameter tubing 2 pieces of 4 10 cm length x 1 8 0 3 cm diameter tubing 1 5 16 0 8 cm tee 1 5 16 0 8 cm x 1 8 0 3 cm reducing coupling 1 1 8 0 3 cm adapter 1 Dwyer Manometer These item...

Page 20: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Page 21: ...l reference atmo spheric pressure Refer to Figure 26 for connection details IMPORTANT The cap for the pressure regulator must be removed entirely to gain access to the adjustment screw Loosening or ti...

Page 22: ...s user selection of the blower speed that is energized during continuous fan operation Place jumper on the HI COOL LO COOL or HEAT pins The blower speed connections shown in Figure 27 are typical How...

Page 23: ...35 1175 33 1105 31 1045 30 990 28 905 25 890 25 790 22 80 1600 C 100 1600 C HIGH 1960 56 1955 55 1925 55 1890 54 1830 52 1765 50 1695 48 1615 46 1600 45 1485 42 M HI 1565 44 1560 44 1560 44 1575 45 15...

Page 24: ...that total system static is 0 58 w c To determine the system airflow complete the follow ing steps Obtain the airflow values at 0 50 w c 125 Pa 0 60 w c 150 Pa ESP Airflow 0 50 2285 CFM 64 70 m3 min A...

Page 25: ...105564 UIM A 0205 Unitary Products Group 25 SECTION XI WIRING DIAGRAM FIGURE 28 Wiring Diagram...

Page 26: ...105564 UIM A 0205 26 Unitary Products Group NOTES...

Page 27: ...105564 UIM A 0205 Unitary Products Group 27 NOTES...

Page 28: ...change without notice Printed in U S A 105564 UIM A 0205 Copyright by York International Corp 2005 All rights reserved Supersedes 035 20377 002 Rev A 0904 Unitary 5005 Norman Product York OK Group Dr...

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