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035-17311-002-A-0803

42

Unitary Products Group

locked out the compressor for repeat trips.  The UCB 
should be flashing an alarm code.  If not, press and 
release the ALARMS button on the UCB.  The UCB will 
flash the last five alarms on the LED.  If the compressor 
is locked out, cancel any call for cooling.  This will reset 
any compressor lock outs.

NOTE:

While the above step will reset any lockouts, com-
pressor #1 may be held off for the ASCD.  See the
next step.

10. If 24 volts is present at the UCB Y1 terminal and none of 

the switches are open and the compressor is not locked 
out, the UCB may have the compressor in an ASCD.  
Check the LED for an indication of an ASCD cycle.  The 
ASCD should time out within 5 minutes.  Press and 
release the TEST button to reset all ASCDs.

11. If 24 volts is present at the UCB Y1 terminal and the 

compressor is not out due to a protective switch trip, 
repeat trip lock out, or ASCD, the economizer terminals 
of the UCB may be improperly wired.  Check for 24 volts 
at the Y1 “OUT” terminal of the UCB.  If 24 volts is 
present, trace the wiring from Y1 “OUT” for incorrect wir-
ing.  If 24 volts is not present at the Y1 “OUT” terminal, 
the UCB must be replaced.

12. For units without economizers: If 24 volts is present at 

the Y1 OUT terminal, check for 24 volts at the Y1 
“ECON” terminal.  If 24 volts is not present, check for 
loose wiring from the Y1 “OUT” terminal to the Mate-N-
Lock plug, the jumper in the Mate-N-Lock plug, and in 
the wiring from the Mate-N-Lock plug to the Y1 “ECON” 
terminal.

13. For units with economizers: If 24 volts is present at the 

Y1 “OUT” terminal, check for 24 volts at the Y1 “ECON” 
terminal. If 24 volts is not present, check for loose wiring 
from the Y1 “OUT” terminal to the Mate-N-Lock plug, a 
poor connection between the UCB and economizer 
Mate-N-Lock plugs, loose wiring from the Mate-N-Lock 
plug to the economizer, back to the Mate-N-Lock plug, 
and from the Mate-N-Lock plug to the Y1 “ECON” termi-
nal. If nothing is found, the economizer control may have 
faulted and is failing to return the 24-volt “call” to the Y1 
“ECON” terminal even though the economizer is not pro-
viding free cooling. To test, disconnect the Mate-N-Locks 
and jumper between the WHITE and YELLOW wires of 
the UCB’s Mate-N-Lock plug. If compressor #1 ener-
gizes, there is a fault in the economizer wiring or the 
economizer control.

14. The UCB can be programmed to lock out compressor 

operation during free cooling and in low ambient condi-
tions. These options are not enabled by default. Local 
York distributors can test the UCB for this programming.

15. If none of the above corrected the error, test the integrity 

of the UCB.  Disconnect the C1 terminal wire and jumper 
it to the Y1 terminal.  DO NOT jump the Y1 to C1 termi-
nals.  If the compressor engages, the UCB has faulted.

16. If none of the above correct the error, replace the UCB.

On calls for the second stage of cooling, the supply air blower
motor and compressor #1 are operating but compressor #2 is
not (the room thermostat fan switch is in the “AUTO” posi-
tion):

1.

If installed, check the position of the economizer blades.  
If the blades are open, the economizer is providing free 
cooling.  If the second stage of cooling is requested, fol-
lowing a short delay, compressor #1 will be energized 
unless it is locked out.  Typically, compressor #2 is ener-
gized only during free cooling if the call for the second 
stage of cooling persists for 20 minutes.

2.

Compressor #2 will not energize simultaneously with 
compressor #1 if a call for both stages of cooling is 
received.  The UCB delays compressor #2 by 30 sec-
onds to prevent a power surge.  If after the delay com-
pressor #2 does not energize on a second stage call for 
cooling, check for line voltage at the compressor contac-
tor, M2, and that the contactor is pulled in.  Check for 
loose wiring between the contactor and the compressor.

3.

If M2 is pulled in and voltage is supplied at M2, lightly 
touch the compressor housing.  If it is hot, the compres-
sor may be off on inherent protection.  Cancel any calls 
for cooling and wait for the internal overload to reset.  
Test again when cool.

4.

If M2 is not pulled in, check for 24 volts at the M2 coil.  If 
24 volts is present and M2 is not pulled in, replace the 
contactor.

5.

Failing the above, if voltage is supplied at M2, M2 is 
pulled in, and the compressor still does not operate, 
replace the compressor.

6.

If 24 volts is not present at M2, check for 24 volts at the 
UCB terminal, C2.  If 24 volts are present, check for 
loose wiring between C2 and the compressor contactor.

7.

If 24 volts is not present at the C2 terminal, check for 24 
volts from the room thermostat at the UCB Y2 terminal.  
If 24 volts is not present from the room thermostat, check 
for the following:

a.

24 volts at the thermostat Y2 terminal

b.

Proper wiring between the room thermostat and the
UCB, i.e. Y1 to Y1, Y2 to Y2, and

c.

Loose wiring from the room thermostat to the UCB

8.

If 24 volts is present at the UCB Y2 terminal, the com-
pressor may be out due to an open high-pressure switch, 
low-pressure switch, or freezestat.  Check for 24 volts at 
the HPS2, LPS2, and FS2 terminals of the UCB.  If a 
switch has opened, there should be a voltage potential 
between the UCB terminals, e.g. if LPS2 has opened, 
there will be 24 volts of potential between the LPS2 ter-
minals.

Summary of Contents for PREDATOR 120

Page 1: ...the words NOTE CAUTION and WARNING Notes are intended to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert installer that personal inj...

Page 2: ...AIR BALANCE 31 CHECKING AIR QUANTITY 31 METHOD ONE 31 METHOD TWO 31 SUPPLY AIR DRIVE ADJUSTMENT 32 OPERATION 33 SEQUENCE OF OPERATIONS OVERVIEW 33 COOLING SEQUENCE OF OPERATION 34 CONTINUOUS BLOWER 34...

Page 3: ...10 REAR DUCT DIMENSIONS 14 11 PREDATOR ROOF CURB DIMENSIONS 15 12 SUNLINE TO PREDATOR TRANSITION ROOF CURBS 15 Fig Pg 13 SIDE PANELS WITH HOLE PLUGS 16 14 RETURN DOWNFLOW PLENUM WITH PANEL 16 15 DISCH...

Page 4: ...MOTOR DOWN SHOT BLOWER PERFORMANCE 25 19 10 TON STANDARD MOTOR DOWN SHOT BLOWER PERFORMANCE 26 Tbl Pg 20 10 TON OPTIONAL MOTOR DOWN SHOT BLOWER PERFORMANCE 26 21 12 1 2 TON STANDARD MOTOR DOWN SHOT B...

Page 5: ...ow Factory Installed 035 18286 000 Downflow Field Installed 035 18285 000 Horizontal Field Installed 035 18287 000 Motorized Outdoor Air Damper 035 18283 000 Manual Outdoor Air Damper 0 100 035 18282...

Page 6: ...ctor S A 4 Smoke Detector R A 5 Pwr d Conv Outlet A Standard Motor B Standard Motor Economizer Barometric Relief Downflow only C Standard Motor Economizer Power Exhaust Downflow only D Standard Motor...

Page 7: ...p Cond Coils CP CPC Controller DFS APS Technicoat Evap Cond Coils Phase Monitor CQ CPC Controller DFS APS Technicoat Evap Cond Coils Coil Guard CR CPC Controller DFS APS Technicoat Cond Coils Phase Mo...

Page 8: ...APS Technicoat Evap Cond Coils Phase Monitor JQ Johnson UNT Controller DFS APS Technicoat Evap Cond Coils Coil Guard JR Johnson UNT Controller DFS APS Technicoat Evap Cond Coils Phase Monitor Coil Gu...

Page 9: ...uard TP Technicoat Evaporator Coil Phase Monitor Dirty Filter Switch TQ Technicoat Evaporator Coil Coil Guard Dirty Filter Switch TR Technicoat Evaporator Coil Phase Monitor Coil Guard Dirty Filter Sw...

Page 10: ...the condenser coil external protective covering prior to operation 4 Remove the toolless doorknobs and instruction packet prior to installation LIMITATIONS These units must be installed in accordance...

Page 11: ...PREDATOR COMPONENT LOCATION Tool less door latch Side entry power and control wiring knockouts Disconnect location optional disconnect switch Filter access 2 throw away Roof curbs in eight and fourte...

Page 12: ...n place when the unit is lifted The condenser coils should be protected from rig ging cable damage with plywood or other suitable material FIGURE 5 UNIT 4 POINT LOAD TABLE 3 UNIT WEIGHTS Model Shippin...

Page 13: ...C o n t r o l E n t r y 7 8 P o w e r E n t r y 2 1 2 L E F T F R O N T F o r D r a i n D i m e n s i o n s S e e D e t a i l B TABLE 6 UNIT CLEARANCES Top Units must be installed outdoors Overhanging...

Page 14: ...13 16 27 1 2 18 21 24 Return Air Supply Air Bottom Condensate Entry FRONT Bottom Power Control and Convenience Outlet Wiring Entries Bottom Gas Supply Entry 12 15 16 LEFT FIGURE 10 REAR DUCT DIMENSION...

Page 15: ...necessary For side duct application remove the side duct covers and install over the bottom duct openings The panels removed from the side duct connections are designed to be reused by securing each...

Page 16: ...h filters are supplied with each unit One inch filters may be used with no modification to the filter racks Filters must always be installed ahead of evaporator coil and must be kept clean or replaced...

Page 17: ...s the replaced wire A disconnect must be utilized for these units Factory installed disconnects are available If installing a disconnect field supplied or York International supplied accessory refer t...

Page 18: ...1 0 0 2 4 i n c l u d e s s u b b a s e 2 T e r m i n a l s A 1 a n d A 2 p r o v i d e a r e l a y o u t p u t t o c l o s e t h e o u t d o o r e c o n o m i z e r d a m p e r s w h e n t h e t h e...

Page 19: ...P size is applicable 0 0 Max Fuse Size Amps Max Fuse Size w Power Exhaust 3 1 4 1 2 2 Actual KW Heater Amps Min Circuit Ampacity Amps 380 7 1 54 0 0 8 MCA w Power Exhaust Amps Pwr Exh Motor Pwr Conv O...

Page 20: ...LA Max Fuse Size w Power Exhaust FLA FLA Heater Amps Min Circuit Ampacity Amps MCA w Power Exhaust Amps Max Fuse Size Amps Pwr Exh Motor Pwr Conv Outlet Electric Heater Model No Maximum HACR breaker o...

Page 21: ...field installed accessory If factory installed refer to the instructions included with the outdoor air hood to com plete the assembly Field installed Motorized Outdoor Damper accessories include comp...

Page 22: ...esired minimum damper position has been attained ENTHALPY SET POINT ADJUSTMENT The enthalpy set point may now be set by selecting the desired set point shown in the Enthalpy Set Point Adjustment Figur...

Page 23: ...C C B B A A CONTROL CURVE CONTROL POINT APPROX 0 F 0 C AT 50 RH A D C B 63 17 73 23 70 21 67 19 FIGURE 21 HONEYWELL ECONOMIZER CONTROL W7212 N1 N P1 P EXH Set EXH Min Pos IAQ Max IAQ IAQ Min Free Coo...

Page 24: ...per rotation to oper ate correctly Units are properly phased at the fac tory Do not change the internal wiring to make the blower condenser fans or compressor rotate cor rectly TABLE 16 SUPPLY AIR LIM...

Page 25: ...ariable pitch motor sheave where 0 Turns Open is fully closed W Watts TABLE 18 7 1 2 TON OPTIONAL MOTOR DOWN SHOT BLOWER PERFORMANCE ESP TURNS OPEN 0 1 2 3 4 5 CFM W BHP CFM W BHP CFM W BHP CFM W BHP...

Page 26: ...fully closed W Watts TABLE 20 10 TON OPTIONAL MOTOR DOWN SHOT BLOWER PERFORMANCE ESP TURNS OPEN 0 1 2 3 4 5 CFM W BHP CFM W BHP CFM W BHP CFM W BHP CFM W BHP CFM W BHP 0 4 4965 3485 3 74 4875 3150 3...

Page 27: ...ESP TURNS OPEN 0 1 2 3 4 5 CFM W BHP CFM W BHP CFM W BHP CFM W BHP CFM W BHP CFM W BHP 0 4 5994 5400 5 79 5565 4369 4 69 5488 4169 4 47 5264 3599 3 86 4990 3085 3 31 4738 2812 3 02 0 6 5824 5216 5 59...

Page 28: ...refers to the setting of the variable pitch motor sheave where 0 Turns Open is fully closed W Watts TABLE 24 7 1 2 TON OPTIONAL MOTOR SIDE SHOT BLOWER PERFORMANCE ESP TURNS OPEN 0 1 2 3 4 5 CFM W BHP...

Page 29: ...fully closed W Watts TABLE 26 10 TON OPTIONAL MOTOR DOWN SHOT BLOWER PERFORMANCE ESP TURNS OPEN 0 1 2 3 4 5 CFM W BHP CFM W BHP CFM W BHP CFM W BHP CFM W BHP CFM W BHP 0 4 4965 3485 3 74 4875 3150 3...

Page 30: ...iable pitch motor sheave where 0 Turns Open is fully closed W Watts TABLE 28 12 1 2 TON OPTIONAL MOTOR SIDE SHOT BLOWER PERFORMANCE ESP TURNS OPEN 0 1 2 3 4 5 CFM W BHP CFM W BHP CFM W BHP CFM W BHP C...

Page 31: ...in the supply air duct as close to the outlet of the unit as possible 2 Using the whole drilled in step 1 insert eight inches of 1 4 inch metal tubing into the airflow of the return and supply air duc...

Page 32: ...DD for the new motor sheave 4 000 CFM 3 800 CFM Use Table 31 to locate the DD nearest to 4 21 in Close the sheave to 1 turn open New BHP 3 Speed increase BHP at 3 800 CFM 3 Speed increase Original BH...

Page 33: ...3900 0 23 0 04 0 19 0 20 0 23 0 24 0 28 4100 0 25 0 04 0 21 0 22 0 25 0 26 0 31 4300 0 28 0 05 0 23 0 24 0 28 0 29 0 34 4500 0 30 0 05 0 25 0 26 0 30 0 31 0 37 4700 0 33 0 05 0 28 0 29 0 33 0 34 0 40...

Page 34: ...ol circuit from R to G and Y1 is com pleted The UCB energizes the blower motor if the fan switch on the room thermostat is set in the AUTO position and drives the economizer dampers from fully closed...

Page 35: ...ration the UCB will lock out the associated compressor and flash a code 37 If the other compressor is inactive the condenser fans will be de energized LOW AMBIENT COOLING To determine when to operate...

Page 36: ...l times If the temperature limit opens three times within one hour it will lock on the indoor blower motor and a flash code is initi ated See Table 37 SAFETY CONTROLS The UCB monitors the temperature...

Page 37: ...will energize after the built in time delay five minutes 4 The second stage of the thermostat will energize second stage compressor if needed POST START CHECK LIST 1 Verify proper system pressures for...

Page 38: ...9 105 5 7 8 1 10 6 13 1 15 5 110 5 5 7 7 10 0 12 2 115 6 9 8 9 TABLE 36 12 5 TON STANDARD EFFICIENCY SUPERHEAT CHARGING Outdoor Temp F Superheat at Compressor Suction F Airflow 5000 CFM Indoor WB Tem...

Page 39: ...sion a 1 flash flash code is not used Current alarms are flashed on the UCB LED The alarm his tory can be checked by pressing and releasing the ALARMS button on the UCB The UCB will cycle through the...

Page 40: ...ashes Compressors Locked Out Because The Economizer Is Using Free Cooling 12 Flashes Fan Overload Switch Trip Not Applicable On This Unit 13 Flashes Compressor Held Off Due To Low Voltage 14 Flashes E...

Page 41: ...f the thermostat and UCB are properly wired replace the UCB On calls for cooling the supply air blower motor is operating but compressor 1 is not the room thermostat fan switch is in the AUTO position...

Page 42: ...or this programming 15 If none of the above corrected the error test the integrity of the UCB Disconnect the C1 terminal wire and jumper it to the Y1 terminal DO NOT jump the Y1 to C1 termi nals If th...

Page 43: ...ll does not operate replace the compressor 6 If 24 volts is not present at M1 check for 24 volts at the UCB terminal C1 If 24 volts is present check for loose wiring between C1 and the compressor cont...

Page 44: ...trol may have faulted and is not returning the 24 volts to the Y1 ECON terminal even though the economizer is not providing free cooling To test the economizer control disconnect the Mate N Locks and...

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