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5005562-YTG-A-0215

Johnson Controls Unitary Products

5

GUIDE SPECIFICATIONS

GENERAL

Units shall be manufactured by Unitary Products in an ISO
9001 certified facility. Package units give you the flexibility and
choices you need in today’s market. These packaged cooling/
heating air conditioners are designed for outdoor installation.
Only utility and duct connections are required at the point of
installation. The single-stage gas fired heaters have stainless
steel tubular heat exchangers and spark to burner ignition.
They are available in natural gas with field conversion to
propane.

DESCRIPTION

Units shall be factory-assembled, single packaged, Electric
Cooling/Gas Heating units, designed for outdoor installation.
For SEER ratings, refer to technical literature. They shall have
built in, equal size, field convertible duct connections for supply/
return or horizontal supply/return. The units shall be factory
wired, piped, charged with R-410A Refrigerant and factory
tested prior to shipment. All unit wiring shall be both numbered
and color coded. All models shall be rated in accordance with
DOE and AHRI test procedures for both heating and cooling
operation. Units shall be CSA listed and classified to ANSI
Z21.47/CAN/ CSA 2.3 standards and UL 1995/CAN/CSA No.
236-M90 standards.

UNIT CABINET

Unit cabinet shall be constructed of G-90 galvanized, powder-
painted steel, certified at 1000 hours salt spray test per ASTM-
B117 standards. The unit top shall be a single piece design,
with drip edges and no-seam corners to provide optimum water
integrity. Unit shall have a rigidly mounted condenser coil guard
to provide protection from objects and personnel after
installation. Indoor blower section shall be insulated with foil-
faced or foam insulation, fastened to prevent insulation from
entering the air stream. Cabinet panels shall be separate, easily
removable for servicing and maintenance. Unit shall be built on
a formed, design base pan, with embossments at critical points
to add strength and rigidity and to aid in minimizing sound. Full
perimeter base rails shall be provided to assure reliable transit
of equipment, overhead rigging, for truck access and proper
sealing on roof curb applications. Base rails shall be easily
removable, when required to lower unit height. Filters shall be
field installed, furnished and be accessible through a removable
access door, sealed airtight. Units vertical discharge and return
duct configuration shall be designed to fit between standard 24”
O.C. beams without modification to building structure, duct work
and base unit. Condensate pan shall be internally sloped and
conform to ASHRAE 62-89 self-draining standards, with 3/4”
NPT female ridged mount connection.

INDOOR (EVAPORATOR) FAN ASSEMBLY

Fan shall be direct drive design. Fan wheel shall be double-inlet
type with forward-curved blades, dynamically balanced to
operate smoothly throughout the entire range of operation.
Airflow design shall be constant air volume. Bearings shall be
sealed and permanently lubricated for longer life and no
maintenance. Fan assembly shall be a slide-out design for easy
removal and cleaning. Indoor blower motors shall be equipped
with a standard high efficiency brushless DC motor (constant
torque) also known as a standard ECM motor.

OUTDOOR (CONDENSER) FAN ASSEMBLY

The outdoor fan shall be of the direct-driven propeller type,
discharge air vertically, have aluminum blades riveted to
corrosion resistant steel spider bracket and shall be statically
balanced for smooth operation. The outdoor fan motor shall be
totally enclosed with permanently lubricated bearings and
internally protected against overload conditions.

REFRIGERANT COMPONENTS

Compressors:

a. Shall be fully hermetic type, direct drive, internally pro-

tected with internal high-pressure relief and over tempera-
ture protection. The hermetic motor shall be suction gas
cooled and have a voltage range of +/- 10% of the unit
nameplate voltage.

b. Shall have internal isolation and sound muffling to mini-

mize vibration and noise, and be externally isolated on a
dedicated, independent mounting.

Coils:

a. Evaporator coils shall have aluminum plate fins mechani-

cally bonded to seamless internally enhanced tin-coated
copper tubes with all joints brazed.

b. Evaporator coil shall be of the direct expansion, draw

through design.

c. Condenser coils shall have aluminum plate fins mechani-

cally bonded to seamless internally enhanced copper
tubes with all joints brazed.

d. Condenser coil shall be draw through design.

Refrigerant Circuit and Refrigerant Safety Components shall 
include:

a. Thermal expansion devices (TXV's) shall be factory

mounted and provided.

b. Filter/strainer to eliminate any foreign matter.

GAS HEATING SECTION (If Equipped)

Heat exchanger and exhaust system shall be constructed of
corrosion-resistant materials and shall be designed with
induced draft combustion with post purge logic and redundant
main gas valve. The heat exchanger shall be of the tubular
type, constructed of stainless steel for corrosion resistance and
allowing minimum mixed air entering temperature of 40 ºF.
Burners shall be of the in-shot type, constructed of
aluminumized steel. All gas piping shall enter the unit cabinet at
a single location through either the side or bottom, without any
field modifications. An integrated control board shall provide
timed control of indoor fan functioning and burner ignition.
Heating section shall be provided with the following minimum
protection:

a. Primary high-temperature limit switch.
b. Induced draft pressure switch.
c. Flame roll out switch(s) (manual reset).
d. Flame proving controls.

All gas heat models will meet the current California requirement
for emissions of less than 40 nanograms per Joule (California
requirement on single phase models only).

Summary of Contents for PCG4A24

Page 1: ...ate of the art computerized process system are used to insure product quality Refrigerant charge and component part numbers are verified via computers during assembly Vital run test statistics such as system pressure motor cur rents air velocity and temperature unit vibration and gas system safeties are monitored and recorded by the system to insure unit performance Equal size side supply and retu...

Page 2: ...tactor and relays for simple application and troubleshooting Mate n lock plug connectors are used The electrical control box is not located in the compressor compartment The controls are mounted to allow the separate access panel to be removed for trouble shooting and maintenance without affecting the normal system operating pressures All wiring internal to the unit is color number coded Protected...

Page 3: ...Capacity BTUx1000 24 24 000 BTU etc 9 Revision Level A original release B second release Examples PHG4B421002X1A is a dual fuel 14 SEER 3 1 2 ton large cabinet single stage heat 100 000 BTU gas heat 230 volt single phase low NOx model first generation first release FAN MOTOR CONDENSER FAN COIL GUARD PANEL CONDENSER COIL Behind Panel CONTROL BOARD TRANSFORMER HIGH VOLTAGE CONTACTOR PRESSURE SWITCH ...

Page 4: ...providing 0 through 50 of outdoor air field supplied Closes on power loss includes hood and screen assembly Rectangle to Round Horizontal Adapter S1 1AK0109 S1 1AK0108 Kit includes one supply and one return air rectangle to round duct adapter Adapters are preformed and designed to fit over current horizontal duct openings on the base unit Transition is from rectangle to 12 round for the 1AK0108 ki...

Page 5: ...l shall be double inlet type with forward curved blades dynamically balanced to operate smoothly throughout the entire range of operation Airflow design shall be constant air volume Bearings shall be sealed and permanently lubricated for longer life and no maintenance Fan assembly shall be a slide out design for easy removal and cleaning Indoor blower motors shall be equipped with a standard high ...

Page 6: ...ating WT lbs 359 366 379 386 415 422 426 442 446 495 503 508 522 530 535 Compressors Type Recip Recip Recip Scroll Scroll Scroll Condenser Coil Data Face area Sq Ft 15 1 17 0 15 1 17 0 23 8 26 0 Rows 1 1 2 2 2 2 Fins per inch 22 22 22 22 22 22 Tube diameter 3 8 3 8 3 8 3 8 3 8 3 8 Circuitry Type Interlaced Interlaced Interlaced Interlaced Interlaced Interlaced Evaporator Coil Data Face area Sq Ft ...

Page 7: ... 1 13 4 11 4 12 2 8 4 12 3 12 6 9 9 10 3 7 4 K W 2 50 2 49 2 45 2 53 2 59 2 39 2 39 2 36 2 45 2 52 2 27 2 29 2 28 2 37 2 45 COOLING PERFORMANCE DATA PACKAGED UNIT MODEL NO PCG4A30 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1200 1000 800 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 41 0 43 6 43 2 44 9 48 3 37 8 41 0 40 8 43 8 47 9 34 5...

Page 8: ...17 2 17 9 16 7 17 6 13 8 18 2 18 0 17 0 17 4 13 0 K W 4 05 3 90 3 79 3 90 4 01 3 81 3 74 3 66 3 77 3 88 3 57 3 58 3 53 3 65 3 76 COOLING PERFORMANCE DATA PACKAGED UNIT MODEL NO PCG4A42 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1600 1400 1200 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 49 4 50 2 50 2 55 5 61 9 46 5 48 6 48 5 53 7 59 ...

Page 9: ...27 3 26 2 24 6 27 4 20 3 27 0 25 5 25 4 25 9 19 4 K W 4 76 4 76 4 76 4 79 4 80 4 76 4 77 4 76 4 79 4 80 4 76 4 77 4 76 4 79 4 79 COOLING PERFORMANCE DATA PACKAGED UNIT MODEL NO PCG4B60 CONDENSER ENTERING AIR TEMPERATURE ID CFM 1600 1400 1200 IDDB 80 80 75 80 80 80 80 75 80 80 80 80 75 80 80 IDWB 57 62 62 67 72 57 62 62 67 72 57 62 62 67 72 55 45 T C 63 1 65 4 65 2 68 7 72 9 60 4 64 1 64 4 68 0 71 ...

Page 10: ...e Direction Distance in Direction Distance in Top3 3 Units must be installed outdoors Over hanging structure or shrubs should not obstruct condenser air discharge outlet 48 Power Entry Right Side 42 Side Opposite Ducts 36 Left Side 36 Duct Panel 12 Bottom4 4 Units may be installed on combustible floors made from class A B or C roof covering materials 1 HIGH VOLTAGE CONNECTION 7 8 HIGH VOLTAGE CONN...

Page 11: ...1 57 3 49 6 30 75 60 5 61 6 64 8 66 9 60 9 56 0 49 7 36 74 58 5 61 8 65 4 66 5 60 7 54 8 49 8 42 74 63 5 63 9 62 3 65 64 54 1 46 6 48 74 63 5 63 9 62 3 65 64 54 1 46 6 60 76 72 3 65 0 63 9 64 60 55 5 49 0 Model Voltage Compressor OD Fan Motor Supply Blower Motor MCA1 Amps 1 Minimum Circuit Ampacity Max Fuse2 Breaker3 Size Amps 2 Maximum Over Current Protection per standard UL 1995 3 Fuse or HACR c...

Page 12: ...0075 391 386 27 15 107 97 88 94 36050 420 415 27 16 112 102 97 104 36075 427 422 27 16 114 104 98 106 36100 431 426 27 16 116 107 98 105 42075 447 442 27 16 120 109 103 111 42100 451 446 27 16 121 111 104 111 48065 500 495 26 20 132 130 115 118 48100 508 503 26 20 134 132 117 120 48125 513 508 26 20 136 133 118 121 60065 527 522 26 21 137 134 123 127 60100 535 530 26 21 139 136 125 129 60125 540 5...

Page 13: ...89 834 Medium 3 1259 1209 1166 1126 1084 1032 980 928 Medium High 4 1314 1271 1229 1186 1144 1097 1049 998 High 5 1506 1471 1403 1389 1345 1305 1262 1216 36075 Low 1 1225 1174 1131 1090 1046 993 941 888 Low Medium 2 1259 1209 1166 1126 1084 1032 980 928 Medium 3 1314 1271 1229 1186 1144 1097 1049 998 Medium High 4 1348 1306 1259 1222 1179 1133 1086 1036 High 5 1506 1471 1403 1389 1345 1305 1262 12...

Page 14: ...1480 1413 Medium 3 1922 1863 1804 1754 1724 1658 1612 1559 Medium High 4 2001 1952 1890 1839 1820 1742 1696 1651 High 5 2146 2085 2025 1960 1872 1862 1798 1735 60065 Low 1 1073 1043 1009 988 963 941 917 892 Low Medium 2 1329 1292 1250 1223 1192 1165 1136 1105 Medium 3 2054 1998 1934 1890 1843 1801 1757 1710 Medium High 4 2195 2144 2098 2049 2003 1955 1883 1868 High 5 2445 2388 2306 2293 2235 2178 ...

Page 15: ... Medium 3 1262 1223 1181 1137 1091 1044 994 952 Medium High 4 1324 1282 1245 1202 1161 1112 1067 1018 High 5 1517 1475 1447 1400 1357 1318 1275 1232 36075 Low 1 1231 1186 1146 1103 1069 1030 977 912 Low Medium 2 1270 1225 1189 1140 1098 1046 1008 960 Medium 3 1317 1286 1245 1198 1151 1110 1064 1024 Medium High 4 1358 1317 1275 1238 1197 1148 1105 1057 High 5 1517 1475 1447 1400 1357 1318 1275 1232...

Page 16: ...1469 1419 Medium 3 1912 1875 1805 1787 1750 1713 1672 1636 Medium High 4 2105 2014 2006 1931 1898 1845 1793 1739 High 5 2131 2058 1998 1949 1892 1840 1788 1728 60065 Low 1 1026 999 989 950 907 907 886 862 Low Medium 2 1263 1230 1192 1165 1167 1101 1099 1071 Medium 3 1987 1933 1861 1817 1820 1715 1725 1651 Medium High 4 2114 2050 2047 1974 1899 1889 1920 1866 High 5 2369 2308 2249 2183 2126 2088 20...

Page 17: ...AR DUCT DIMENSIONS Inches Model A B C D 24 30 36 42 10 21 5 4 94 4 34 48 60 14 13 5 5 3 56 D 16 C A B A A0298 001 Model A B 24 30 36 42 9 6 22 48 60 13 6 14 15 6 A B A 4 3 A0299 001 6 ROOF CURB INSTALLATION REAR DUCT ROOF CURB INSTALLATION BOTTOM DUCT SLAB ON GROUND INSTALLATION A0324 001 ...

Page 18: ...odel shown UNIT TYPICAL ROOF CURB INSTALLATION Gas model shown A0325 001 SUPPLY AIR DUCT TO POWER SUPPLY RETURN AIR DUCT FIELD SUPPLIED DISCONNECT SWITCH CONTROL WIRING TO INDOOR THERMOSTAT TO GAS SUPPLY LINE MANUAL GAS SHUTOFF VAVLE CONDENSATE DRAIN SUPPLY AIR DUCT TO POWER SUPPLY RETURN AIR DUCT FIELD SUPPLIED DISCONNECT SWITCH CONTROL WIRING TO INDOOR THERMOSTAT TO GAS SUPPLY LINE MANUAL GAS SH...

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