5715184-BIM-A-0519
4
Johnson Controls Ducted Systems
These instructions cover minimum requirements and conform to exist-
ing national standards and safety codes. In some instances these
instructions exceed certain local codes and ordinances, especially
those that do not reflect changing residential and non-HUD modular
home construction practices. These instructions are required as a mini-
mum for a safe installation.
INSPECTION
As soon as a unit is received, it must be inspected for possible damage
during transit. If damage is evident, the extent of the damage must be
noted on the carrier’s freight bill. A separate request for inspection by
the carrier’s agent must be made in writing. Also, before installation, the
unit must be checked for screws or bolts which may have loosened in
transit. There are no shipping or spacer brackets which need to be
removed from the interior of this unit.
FURNACE LOCATION AND CLEARANCES
The furnace shall be located using the following guidelines:
1.
Where a minimum amount of air intake/vent piping and elbows will
be required
2.
As centralized with the air distribution as possible
3.
Where adequate combustion air will be available (particularly when
the appliance is not using outdoor combustion air)
4.
Where it will not interfere with proper air circulation in the confined
space
5.
Where the outdoor vent terminal will not be blocked or restricted.
Refer to VENT CLEARANCES located in SECTION VII of these
instructions. These minimum clearances must be maintained in the
installation.
6.
Where the unit will be installed in a level position with no more than
1/4 in. (6.4 mm) slope side-to-side and front-to-back to provide
proper condensate drainage
Installation in freezing temperatures:
1.
Furnace shall be installed in an area where ventilation facilities pro-
vide for safe limits of ambient temperature under normal operating
conditions. Ambient temperatures must not fall below 32°F (0°C)
unless the condensate system is protected from freezing.
2.
Do not allow return air temperature to be below 55ºF (13°C) for
extended periods. To do so may cause condensation to occur in the
main heat exchanger, leading to premature heat exchanger failure.
3.
If this furnace is installed in an unconditioned space and an
extended power failure occurs, there is potential for damage to the
internal components. Following a power failure, do not operate the
unit until inspection and repairs are performed.
Clearances for access/service:
Ample clearances must be provided to permit easy access to the unit.
The following minimum clearances are recommended:
1.
24 in. (61 cm) between the front of the furnace and an adjacent wall
or another appliance, when access is required for servicing and
cleaning
2.
18 in. (46 cm) at the side where access is required for passage to
the front when servicing or for inspection or replacement of flue/
vent connections
In all cases, accessibility clearances shall take precedence over clear-
ances for combustible materials where accessibility clearances are
greater.
Installation in a residential garage:
A gas-fired furnace for installation in a residential garage must be
installed so the burner(s) and the ignition source are located not less
than 18 in. (46 cm) above the floor, and the furnace must be located or
protected to avoid physical damage by vehicles.
*
24 in. clearance in front and 18 in. on side recommended for service
access.
All furnaces approved for alcove installation.
FOR FURNACES INSTALLED IN THE COMMON-
WEALTH OF MASSACHUSETTS ONLY
For all side wall horizontally vented gas fueled equipment installed in
every dwelling, building or structure used in whole or in part for resi-
dential purposes, including those owned or operated by the Com-
monwealth and where the side wall exhaust vent termination is less
than 7 ft above finished grade in the area of the venting, including but
not limited to decks and porches, the following requirements shall be
satisfied:
1.
INSTALLATION OF CARBON MONOXIDE DETECTORS.
At
the time of installation of the side wall horizontal vented gas
fueled equipment, the installing plumber or gasfitter shall
observe that a hard wired carbon monoxide detector with an
alarm and battery back-up is installed on the floor level where the
gas equipment is to be installed. In addition, the installing
plumber or gasfitter shall observe that a battery operated or hard
wired carbon monoxide detector with an alarm is installed on
each additional level of the dwelling, building or structure served
by the side wall horizontal vented gas fueled equipment. It shall
be the responsibility of the property owner to secure the services
of qualified licensed professionals for the installation of hard
wired carbon monoxide detectors
a.
In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic,
the hard wired carbon monoxide detector with alarm and
battery back-up may be installed on the next adjacent floor
level.
b.
In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply with
the above requirements; provided, however, that during
said thirty (30) day period, a battery operated carbon mon-
oxide detector with an alarm shall be installed.
2.
APPROVED CARBON MONOXIDE DETECTORS.
Each carbon
monoxide detector as required in accordance with the above pro-
visions shall comply with NFPA 720 and be ANSI/UL 2034 listed
and IAS certified.
3.
SIGNAGE.
A metal or plastic identification plate shall be perma-
nently mounted to the exterior of the building at a minimum
height of 8 ft above grade directly in line with the exhaust vent
terminal for the horizontally vented gas fueled heating appliance
or equipment. The sign shall read, in print size no less than 1/2
in. in size, “
GAS VENT DIRECTLY BELOW. KEEP CLEAR OF
ALL OBSTRUCTIONS”
.
4.
INSPECTION.
The state or local gas inspector of the side wall
horizontally vented gas fueled equipment shall not approve the
installation unless, upon inspection, the inspector observes car-
bon monoxide detectors and signage installed in accordance
with the provisions of 248 CMR 5.08(2)(a)1 through 4.
WARNING
Improper installation in an ambient below 32ºF (0.0° C) could cre-
ate a hazard, resulting in damage, injury or death.
WARNING
Liquid anti-freeze will cause damage to internal plastic parts of this
furnace. DO NOT attempt to winterize the furnace using liquid
anti-freeze.
Table 1:
Unit Clearances to Combustibles
Application
Upflow
Downflow
Top
1 in.
0 in.
Vent
0 in.
0 in.
Rear
0 in.
0 in.
Side
0 in.
0 in.
Front
*
0 in.
0 in.
Floor
Combustible
Combustible
1
1. For combustible floors only when used with special sub-base.
Closet
Yes
Yes
Line Contact
No
No
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