York G8C Series Installation Instructions Manual Download Page 10

035-15241-003 Rev. A (201)

10

Unitary Products Group

DOWNFLOW (50-125 MBH MODELS ONLY)

Filters must be mounted in a location where they are easily
accessible for replacement, either behind a central return air
grille or in a filter box mounted on top of the furnace as shown
in Figure 7. A filter rack is supplied with the furnace. The table

lists the minimum filter sizes.

UPFLOW

An appropriately sized permanent cleanable or disposable fil-
ter shall be used. The filter should be installed in a side return
filter rack or, if bottom return is to be used, in a suitable filter
box under the furnace. Filters must be located external to the
furnace casing. See Figure 8. 

HORIZONTAL

An appropriately sized permanent cleanable or disposable fil-
ter shall be used. The filter should be installed behind a return
grille or other location with easy access for filter change.
Locating the filter in a crawl space, attic or other inaccessible
location will result in filters not being changed as frequently
as recommended.

GAS PIPING

Before installing gas piping, check with local code authorities
for requirements concerning gas piping.

In the absence of local codes, follow the recommendations
contained in NATIONAL FUEL GAS CODE ANSI Z223.1 for
gas piping materials, pipe sizing, and the requirements for
installation. In Canada, refer to the latest edition of the CAN/
CGA-B149 Installation Code and local codes for specifics. It
is recommended that a gas cock shutoff valve be installed in
the gas supply line outside the casing, where it is readily
accessible, as close to the furnace as is practicable, as
shown in Figures 9, 10 and 11.

An 1/8 in. NPT (plugged) pressure tap for test gauge connec-
tion must be installed in the gas supply line immediately
upstream from the furnace, if local authorities do not allow
use of the pressure tap in the gas valve for this purpose. 

Install a dirt leg at the bottom of any vertical riser or drop, as
close to the furnace as possible, to collect moisture and for-
eign material. Install a ground joint union just ahead of the gas
control valve. A typical downflow arrangement is shown in Fig-
ure 9. A typical upflow arrangement is shown in Figures 10, 11.

When making the connection at the gas control valve, use a
wrench on the inlet side of the valve to prevent any possible
twisting of the valve body, which could cause damage and
leaks. When making up pipe joints, use pipe thread com-
pound which is resistant to natural and LP (propane) gases.

 FIGURE 7:  DOWNFLOW FILTERS 
(50-125 MBH MODELS ONLY)

INPUT

BTUH

Furnace 

Width

Cleanable

Filter

Disposable

Filter

50,000

17-1/2

14 x 20

(2) 10 x 20

75,000

17-1/2

14 x 20

(2) 14 x 20

75,000

21

16 x 20

(2) 16 x 20

100,000

21

16 x 20

(2) 16 x 20

100,000

24-1/2

20 x 20

(2) 20 x 20

125,000

24-1/2

20 x 20

(2) 20 x 20

ACCESS

PANEL

FILTERS

FILTER

RACK

 FIGURE 8:  UPFLOW FILTERS

Use only the type of gas for which the furnace is
equipped. Using the wrong gas could create a
hazard, resulting in damage, personal injury or
death.

SIDE

RETURN FILTER

BOTTOM

RETURN FILTER

Summary of Contents for G8C Series

Page 1: ...OSITION 50 125 MBH Models 4 INSTALLATION POSITION 150 MBH Models 4 CONVERSION INFORMATION 50 125 MBH Models 4 TO CONVERT FROM DOWNFLOW TO UPFLOW CONFIGURATION 50 125 MBH Models 4 TO CONVERT FROM UPFLO...

Page 2: ...aning compounds plastic items or con tainers gasoline kerosene cigarette lighter fluid dry cleaning fluids or other volatile fluid 3 Paint thinners and other painting com pounds 4 Paper bags boxes or...

Page 3: ...000 60 000 1200 17 1 2 10 x 8 35 65 165 1 3 4 1FB0318 75 000 60 000 1600 21 10 x 10 30 60 160 1 2 4 1FB0319 100 000 80 000 1600 21 10 x 10 40 70 170 1 2 4 1FB0319 100 000 80 000 2000 24 1 2 2 10 x 6...

Page 4: ...conversion instructions starting on Page 5 and Page 6 INSTALLATION POSITION 150 MBH Models This furnace may be installed in an upflow or horizontal poi sion No conversion is necessary CONVERSION INFO...

Page 5: ...ion on the vent blower using the three screws supplied on the vent blower See Figure 4 10 Rotate the vent blower 180 so that its outlet points toward the inlet air end of the furnace See Figure 3 11 L...

Page 6: ...to any combustible mate rials must be maintained These required minimum clear ances are shown below and on a label in the furnace Minimum Clearances Upflow Front 2 inches Back 0 inches Sides 0 inches...

Page 7: ...the furnace If all air is from inside building the total free area of each opening must be at least one square inch for each 1 000 BTUH of furnace input but not less than 100 square inches If all air...

Page 8: ...ply air duct attached to the furnace be provided with a removable access panel The opening should be accessible when the furnace is installed in service and should be large enough that smoke or reflec...

Page 9: ...uired depending on the capacity of the air conditioner and the air flow required The return air opening in the top of the furnace is large enough for the largest capacity air conditioner for which the...

Page 10: ...ecifics It is recommended that a gas cock shutoff valve be installed in the gas supply line outside the casing where it is readily accessible as close to the furnace as is practicable as shown in Figu...

Page 11: ...ALVE PRESSURE SWITCH VENT VENT PIPE TRANSITION GAS PIPE 3 DIAMETER VENT PIPE GAS SHUT OFF VALVE ROLL OUT SWITCH DIRT LEG VENT BLOWER FURNACE CONTROL FIGURE 10 UPFLOW CONFIGURATION 50 125 MBH MODELS ON...

Page 12: ...n the limits shown FIGURE 11 UPFLOW HORIZONTAL 150 MBH MODEL ONLY BLOWER DOOR SWITCH ROLL OUT SWITCHES BURNERS HOT SURFACE IGNITOR GAS VALVE PRESSURE SWITCH GAS PIPE GAS SHUT OFF VALVE ROLL OUT SWITCH...

Page 13: ...nd fastened to the furnace flue collar using screws where required 9 Joints in the vent pipe must be securely made and any horizontal run of the vent pipe must be supported less than one support every...

Page 14: ...rtical portion of the chimney or vent above the connector A vent connector must not pass through any ceiling floor firewall or fire partition A single wall metal pipe vent connec tor must not pass thr...

Page 15: ...a device that keeps the power venter in operation for a short period at the end of each burner cycle in order to clear out all flue gases from the vent Manufacturers of power ven ters also can supply...

Page 16: ...he furnace The furnace control board has a ter minal marked TWIN which can be used to cause two furnace blowers to operate together If two furnaces are to be twinned using a single wall thermo stat co...

Page 17: ...TAP EXTERNAL STATIC PRESSURE INCHES W C 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 80 50 40 1200 75 60 1200 HIGH 1407 1367 1315 1279 1211 1138 1053 961 MED 1141 1130 1092 1059 1009 945 876 782 LOW 885 894 8...

Page 18: ...r shorted wires bad pressure switch Three flashes Pressure switch failed to close Check vent blower pressure switch vent blockage disconnected pres sure hose Four flashes Limit switch open Check for o...

Page 19: ...mally open pressure switch contacts 3 As the vent blower increases in speed the contacts of the pressure switch will close and complete the electrical circuit to the ignitor 4 During the next 30 secon...

Page 20: ...not reach your gas supplier call the fire department 3 USE ONLY YOUR HAND TO MOVE THE GAS CON TROL LEVER OR SWITCH NEVER USE TOOLS IF THE LEVER OR SWITCH WILL NOT MOVE BY HAND DON T TRY TO REPAIR IT...

Page 21: ...t is necessary to achieve the correct input rate use the following formula GAS VALUE X 3600 DESIRED INPUT SECONDS NEEDED Example 1000 BTU gas furnace input 100 000 BTUH Seconds for one cubic foot 1000...

Page 22: ...g of the heat exchanger and flue gas pas sageways is not necessary and is not recommended under normal circumstances REPLACEMENT PARTS Should it be necessary to replace any component parts these may b...

Page 23: ...Ignitor Bracket 15 Gas Orifice 16 Door Switch 17 Capacitor 18 Blower Wheel 19 Blower Motor 20 Sensor Rod 21 Blower Motor Clamp 22 Rubber Motor Mounts 23 Transition 24 Rollout Switch Bracket 25 Door La...

Page 24: ...hout notice Printed in U S A 035 15241 003 Rev A 201 Copyright by York International Corp 2001 All rights reserved Supersedes 035 15241 002 Rev A 800 Unitary 5005 Norman Products York OK Group Drive 7...

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