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EZ Zone/Meridian

12

Upgrade

036-21423-001 Rev. A (0602)

Example #3:

Your project has a Networked EZ Zone System that you
want to convert to the Meridian Plus system. Please see
the required upgrade  components list below for the
necessary parts to be ordered.

To upgrade your existing Networked EZ Zone System
to the Meridian Plus System the following procedures
will be required.

Warning: All  removal and installation procedures
must be done with the power to the controllers
turned off. Failure to do so can cause severe dam-
age to the controller boards.

1) All power and input/output wiring will  need  to be
disconnected from the existing Master Controller board.
Disconnect the keypad & display cable from the board
by unplugging its connector from the board.

2) The new Return Air Sensor should be installed in
the return air stream in a location upstream of the point
that the bypass duct connects to the return duct.

3) Install  the new Outdoor Air Sensor  in a location on
the exterior of  the building  that provides shade and
protection from the weather. Only one OA sensor is
required for the entire system. See the mounting instruc-
tions included with the sensor for detailed mounting
instructions.

4) Take the cover off of the Modem Link Central, re-
move the old EPROM and replace with the new
CommLink EPROM. See Figures 14 & 17 on pages 25

& 27 for detailed EPROM installation instructions.

5) Remove the existing  EZ Zone Master Controller
Board from the EZ Zone enclosure. This will require
the removal of 4 screws securing the board to the en-
closure base. Remove the existing Master Interface
Board from the old Master Controller board. Remove
the old EPROM from the Master Interface board and
install the new MiniLink upgrade EPROM to the Mas-
ter Interface board. See Figures 15 & 17 on pages 26 &
27 for detailed EPROM installation instructions.

6) Install the upgraded Master Interface board to the
new Zone Manager board using the existing mounting
hardware. Install the new Zone Manager board onto the
existing enclosure base.  The new Zone Manager board
installation requires 6 plastic standoffs be inserted be-
tween the back of the new board and the existing stand-
offs. Secure the board to 4 of the threaded standoffs
(one in each corner of the board) with the screws that
were included with the new Zone Manager board.

7) Connect the input, output and power  wiring per the
Meridian Plus wiring diagram (See Figure 3 on page
18). Connect the existing 3 Connector Ribbon Cable
keypad display connector to the existing EZ Zone en-
closure cover and to the new Meridian Zone Manager
board (See Figure 18 on page 30).  Secure the existing
enclosure cover  to the enclosure base with the existing
screws.

8) Remove and replace each EPROM on all the exist-
ing EZ-Zone Zone Controllers. See Figures 16 & 17 on
pages 28 & 29 for detailed EPROM Replacement in-
formation.

To Upgrade To The Meridian Plus System Order the Following

:

(X)

(2ZZC004708124) EZ Zone to Meridian Basic Upgrade Kit (One Required Per Existing Master
Controller)
 (Includes: Zone Manager Board w/ Mounting Screws, Plastic Standoff Kit for Zone
Manager, Return Air Sensor, Upgrade Label, Installation Instructions)

(1)

(2ZZC004708424) Modem Linc Central to CommLink II Upgrade Kit
(Includes: ComLink EPROM Upgrade Chip, Upgrade Label)

(1)

(2ZZC004708524) Master Interface Board to MiniLink Upgrade Kit
(Includes: MiniLink EPROM Upgrade Chip, Upgrade Label)

(1)

(2ZOT004704424) Outside Air Sensor (Only One Required Per System)

(X)

(2ZZC004708224) EPROM (Replaces EZ Zone, Zone Controller EPROM) (One Required Per
Controller)

(1)

(2ZSM004702924) System Manager (Not Required if Using Optional Computer)

Note: When ordering be sure to specify Fahrenheit or Celsius operation for your system

For optional components list and information see pages 14 & 15 of this manual.

Summary of Contents for EZ Zone

Page 1: ...tio n ENTER ESC Alarm System Manager Meridian Plus 05 17 00 03 38PM W ED OCCUPIED NO ALARMS Heating and Air Conditioning FAN COOL 1 COOL 2 HEAT 1 HEAT 2 BYPASS OPEN BYPASS CLOSE COM M UNIC ATIO N ALAR...

Page 2: ...ev A 0602 Supersedes Nothing Copyright 2002 York International Corp Meridian is a registered trademarkof York International Corp York International Corp assumes no responsibility for errors or omissio...

Page 3: ...rocedures 29 Ribbon Cable Installation 30 Upgrade Parts List Summary 31 Table of Figures Figure 1 Existing EZ Zone Master Controller Wiring 16 Figure 2 New Meridian Basic Controller Wiring 17 Figure 3...

Page 4: ...e York s Meridian Control Systems have continued in the York EZ Zone tradition of keeping the controls simple to install and use while enhancing the system to make it more applicable and in line with...

Page 5: ...advantage of many new enhancements including Damper actuators can be programmed for direct or reverse operation Full modulating economizer control capability including optional wetbulb economizer con...

Page 6: ...on Having the wrong component installed can cause im proper system operation The chart below depicts the difference in descriptions for the various comparable system components in the EZ Zone and Meri...

Page 7: ...ster Controllers No Central Display Or Computer Interface Is Desired See Example 1 On Pages 8 9 See Example 2 On Pages 10 11 See Example 3 On Pages 12 13 Upgrade A Simple EZ Zone Stand Alone System s...

Page 8: ...ler Board from the EZ Zone enclosure This will require the removal of 4 screws securing the board to the en closure base 5 Install the new Zone Manager board onto the exist ing enclosure base The new...

Page 9: ...owed Supply Air Temp Sensor To HVAC Unit Control Panel Zone Manager Bypass Air Damper Static Pressure Sensor 1 16 FA N CO OL 1 CO OL 2 HE AT 1 HE AT 2 BY PA SS OPE N BY PA SS CL OSE CO M M UN IC AT IO...

Page 10: ...e mounted to the Zone Manager board using the stand offs and screws included with the MiniLink The new Zone Manager board installation requires 6 plastic standoffs be inserted between the back of the...

Page 11: ...ne Manager To HVAC Unit Control Panel Bypass Air Damper Bypass Air Damper Static Pressure Sensor Static Pressure Sensor 1 1 16 16 Return Air Temp Sensor Outside Air Temp Sensor Return Air Temp Sensor...

Page 12: ...pages 26 27 for detailed EPROM installation instructions 6 Install the upgraded Master Interface board to the new Zone Manager board using the existing mounting hardware Install the new Zone Manager b...

Page 13: ...pers Allowed Supply Air Temp Sensor Supply Air Temp Sensor To OtherZone Managers Up to 30 Allowed On System To HVAC Unit Control Panel Network Loop Network Loop Local Loop To HVAC Unit Control Panel B...

Page 14: ...gurable constant volume unit controller that provides additional features which are not available with the standard CV control ler CV C controllers can be configured for applications requiring CO2 IAQ...

Page 15: ...mperature monitoring for control of all economizer equipped units on the Meridian system The Wetbulb Module includes an Outside Air Humidity Sensor for measuring outside air relative humidity and util...

Page 16: ...wiring All wiring should be connected per the specific Meridian system wiring diagrams on the following pages Static Pick up Static Pressure Sensor Supply Air Temp Sensor Splice As Required LO HI HVAC...

Page 17: ...Other Models Of Economizer Actuators Some Actuators Require Isolation Transformers In Order To Prevent Damage To The Controller Board WARNING Use Extreme Care When Wiring Economizer Actuators Never C...

Page 18: ...PORT PWR V4 V3 CLOSE OPEN FDBK REC GND GND 24VAC AUX1 OPEN K1 NETWORK LOOP Network Loop RS 485 19200 Baud To Other Zone Managers and or CommLink on System SH R T CLOSE K2 NE5090 ANALOG OUTPUTS A2 G T...

Page 19: ...n System Must Be Addressed As 17 Network Switch As Shown Must Be ON The Address For Each MiniLink Must Be Unique To The Other MiniLinks On The Network Loop Loop 1 MiniLink Should Be Addressed As 1 Loo...

Page 20: ...Y1 Cool Y2 Heat W1 Heat W2 24 VAC R Figure 5 Existing EZ Zone HVAC Wiring The EZ Zone Master Con troller relay outputs consist of a series of five double pole terminal blocks Wire jump ers between te...

Page 21: ...Temp Sensor Outdoor Air Temp Sensor Static Pick up Static Pressure Sensor Splice As Required LO HI Figure 7 Existing EZ Zone Master Controller Sensor Wiring The EZ Zone Master Controller sensor connec...

Page 22: ...The EZ Zone Master Con troller has two double pole terminal blocks for the by pass actuator connections These terminal blocks must be tied together by an exter nal jumper In addition the feedback con...

Page 23: ...Place Interface Module On Terminals P1 and P Figure 11 Honeywell Economizer Actuators Wiring Information When the HVAC units that are being upgraded to the Meridian system are equipped with either the...

Page 24: ...6 5 4 DEC 7 MINUS 0 CLEAR 9 8 1 3 2 MENU Override Communication ENTER ESC Alarm To MiniLink Or Next Device On Local Loop Line Voltage See Note 1 See Note 3 24VAC GND Required VA For Transformer Syste...

Page 25: ...etwork Loop Network Loop RS 485 19200 Baud See Note 3 Line Voltage See Note 1 24VAC Required VA For Transformer CommLink 14VA Max CommLink Is Supplied With 110 24VAC Power Supply If Desired A Transfor...

Page 26: ...grammed with the new Me ridian to EZ Zone software This chip must be replaced or the Modem Linc Central will not function with the Meridian sys tem CAUTION Power must be removed from the Modem Linc Ce...

Page 27: ...y pro grammed with the new Merid ian to EZ Zone software This chip must be replaced or the Master Interface Board will not function with the Meridian sys tem CAUTION Power must be removed from the Mas...

Page 28: ...J1 C3 R8 R7 R5 R6 R4 C2 C1 X1 74HC259 B31920PS U2 R1 R2 R3 CX2 Q1 16L8 32K R34 FLOW U8 RN1 CX8 U4 R18 CX4 8K RAM U3 CX3 U1 CX1 The EZ Zone Zone Controller EPROM chip must be replaced with the Meridian...

Page 29: ...wer is reapplied Pin 1 can be located by looking for the notch in the end of the chip Pin 1 on some chips is identified with a dot Be certain that pins are lined up in the socket before pressing the c...

Page 30: ...5090 ANALOG OUTPUTS A2 G TB2 A1 N O EXHAUST CONTACTS GND GND AUX3 AUX2 7824 D25 U14 VR3 R40 ADJUST 5 11V C27 7812 C26 VR2 D1 D3 D4 D2 PJ1 PRESSURE SENSOR JACK 5V R7 OAT RAT 12V SAT ANALOG INPUTS GND S...

Page 31: ...llation Instructions 2ZDS004700224 OE231 Duct Temperature Sensor 10kohm with 12 Probe used for Return or Supply Air Sensor Includes D uct Tem perature Sensor 2 W ire with 12 Long Probe 2ZOT004704424 O...

Page 32: ...ct to change without notice Printed in U S A Copyright by Unitary Products Group 2002 All rights reserved Unitary Products Group 5005 York Drive Norman OK 73069 036 21423 001 Rev A 0602 Supersedes Not...

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