background image

JOHNSON CONTROLS

28

FORM 100.50-EG5 (108)

Controls

GENERAL

The control system for the YORK Eco² Packaged 
Rooftop Unit is fully self-contained and based around 
a Rooftop Unit controller. To aid in unit setup, unit con-
troller is equipped with a user visual LCD interface that 
consists of a 2 character above a 4-character display 
on the front of the Simplicity Elite control board. The two 
digit indicates the parameter of point number, and the 
4-digit displays the current value or setting such as time 
delay, cooling set point temperature, etc. This interface 
provides verifi cation of the systems operating status, 
enables fi eld installed options, and aids in troubleshoot-
ing system faults.

Four program buttons, located around the LCDs, allow 
the user to view and/or change 89 default parameter 
settings, acknowledge 42 alarm codes, and perform a 
unit run test. Up to fi ve (5) alarm Codes are displayed 
on the 4-character LCD. 

Greater access to programming can be gained through 
a Palm Pilot or Personal Computer (PC). Additionally, 
up to 64 of the Simplicity family of controllers can be 
networked together using a 3-conductor shielded cable 
to communicate with your PC via the available YORK 
recommended FREE net Serial Adapter and free YORK 
downloaded software.

An LED located on the lower center of the board provides 
a fl ash rate of 1 second (heart beat) when no alarms are 
present. A fl ash rate of 250 ms indicated that a current 
alarm is present. The LED lights up constantly if the 
board has failed and needs replaced, and will not light 
when the board power is lost.

See the YPAL unit Installation/Operations Manual (IOM) 
For 100.50-NOM6 (1107) for further Simplicity Elite 
technical information about the normal Sequence of 
Operation and user selectable options for our custom-
ized applications.

Some common selections include Occupied/Unoc-
cupied/recovery scheduling, equalized runtime for 
compressors, Morning warm-up, Economizer operation, 
Comfort, and Demand ventilation.

For the maximum in system fl exibility, the YORK Eco² 
Packaged Rooftop Unit can be operated by either a 
typical 7-wire thermostat (2 cool/2 heat), a space tem-
perature sensor, or stand-alone (VAV only). Note, a fi eld 
wiring terminal block is provided to facilitate unit setup 
and installation.

In lieu of the hard-wired control options, the rooftop 
unit controller can be connected to and operated by a 
Building Automation System (BAS). The Rooftop Unit 
controller is equipped with a Modbus (RTU) communica-

tion. Optional BACnet (MSTP) is available with a Modlinc 
translator, which allows communication to a BACNet 
(MSTP) based BAS.

UNOCCUPIED / OCCUPIED SWITCHING

Depending on application, the unit can be indexed 
between unoccupied and occupied modes of operation 
by one of three methods: hard-wired input, internal time 
clock, or BAS. A contact-closure input is provided for 
hard-wiring to an external indexing device such as a 
central time clock, thermostat with built-in scheduling, 
or a manual switch. The unit controller is also equipped 
with a built-in 7-day time clock which can be used, in 
lieu of the contact closure input, to switch the unit be-
tween Unoccupied and Occupied modes of operation. 
The internal time clock is fully confi gurable via the user 
interface and includes Holiday scheduling. In addition to 
the hard-wired input or the internal time clock, the unit 
can also be indexed between unoccupied and occupied 
modes of operation via BAS command.

GAS HEATING OPERATION

Units supplied with gas heat can be equipped with one, 
two, or three independently operated burner modules. 
Each module is a fully self-contained furnace with all 
necessary ignition controls, safeties, and gas valves. 
The rooftop Unit Controller determines how the furnaces 
are started and stopped and prevents furnace operation 
if the Supply Fan airfl ow is not suffi cient or if the Supply 
Air Temperature is excessively high.

If a furnace module receives a signal to start from the 
Unit Controller, the ignition control engages the furnace 
inducer (draft) fan for a 30-second pre-purge cycle. At 
the end of the 30-second pre-purge, the ignition control 
will stop the furnace and allows the inducer fan to oper-
ate for a 30-second post-purge. Each furnace contains 
a direct-spark-ignition system and includes safeties for 
fl ame and inducer fan verifi cation, high temperature and 
fl ame roll-out.

MORNING WARM-UP

Morning Warm-Up can be initialized by BAS or by the 
Unit Controller if the Intelli-Start is used. If the Intelli-Start 
is used, the Morning Warm-Up start time is calculated 
through an adaptive algorithm.

When Morning Warm-Up is required, the Unit Controller 
energizes the VAV heat relay, starts the Supply Fan and 
qualifi es the Return Air Temperature for 5 minutes.

The internal heat source (Gas, HW/Steam, or Electric) 
is controlled to maintain the Return Air Temperature to 

CONTROL SEQUENCES FOR SIMPLICITY ELITE CONTROLLED UNITS

Summary of Contents for ECO HFC-410A

Page 1: ...Packaged Rooftop Air Conditioning Units Simplicity Elite with HFC 410a refrigerant 50 THROUGH 65 TONS FORM 100 50 EG5 108 TM MEA 231 02 E ASHRAE 90 1 COMPLIANT 00873VIP...

Page 2: ...cess doors spa cious compartments and supportive floors improves serviceability Note that modulating heat is not offered with Elite controller option Simplicity Elite controller Option Better Ecology...

Page 3: ...Data 051 Model 20 10 Cooling Performance Data 060 Model 21 11 Cooling Performance Data 061 Model 22 12 Supply Fan Performance Forward Curved 23 13 Supply Fan Performance Airfoil 23 14 Component Stati...

Page 4: ...onnect switch This option is the same the single point with terminal block option except it includes a unit mounted through the door manual non fused disconnect switch with an external lockable handle...

Page 5: ...elief Optional building air exhaust shall be accomplished through barometric relief dampers in stalled in the return air plenum The dampers will open relative to the building pressure The opening pres...

Page 6: ...ompressor should ever fail on one circuit the other circuit will remain operational to work to maintain occu pied loads The Eco2 system has 2 circuits in a unit Condenser Fan Motors The condenser fan...

Page 7: ...ide an alarm when the filters require cleaning Magnahelic Filter Pressure Gauge On units equipped with downstream filtration a magnahelic filter gauge is included and visible on the exterior of the un...

Page 8: ...the roof top unit away from sound sensitive areas such as conference rooms auditoriums and executive offices and any other room that may have potential for tenant occupancy Pos sible locations could...

Page 9: ...esign and construction is a must in today s market in order to insure safe and sound applications of HVAC equipment The Eco2 has been designed for spe cific application of horizontal supply and return...

Page 10: ...ers wet bro mide chlorine and fluorine in concentrations greater than 100 ppm Any of the above suitable options should be selected based on the particular project design parameters and related environ...

Page 11: ...power fans For VAV applications VFDs are used instead of inlet guide vanes Additional sound attenuation can be obtained using compressor sound blankets and field supplied sound attenuators when necess...

Page 12: ...JOHNSON CONTROLS 12 FORM 100 50 EG5 108 This page intentionally left blank...

Page 13: ...A 6 460 3 60 A Standard Product Simplicity Elite L Scroll 0 6 1 65 Ton Capacity 8 575 3 60 B Special Product Simplicity Elite C V F F B Bottom Return C R Rear Return L Left Return n r u t e R e d i S...

Page 14: ...2 1 2 1 2 1 2 1 Type FC FC FC FC Size 18 18 18 18 18 18 18 18 Motor Size Range HP 5 20 5 20 5 20 5 20 Air Flow Range CFM 4 000 22 500 4 000 22 500 4 000 24 000 4 000 24 000 Static Pressure Range Total...

Page 15: ...1 4 9 1 4 9 Size length x width in 16x20 25x16 25x20 16x20 25x16 25x20 16x20 25x16 25x20 16x20 25x16 25x20 Total Filter Face Area square feet 43 0 43 0 43 0 43 0 Filters 12 rigid 95 2 30 prefilter pre...

Page 16: ...8 13 58 25 0 50 0 75 0 100 0 060 ZP182 ZP137 ZP182 ZP137 17 95 13 30 17 95 13 30 28 7 57 4 78 7 100 0 061 ZP182 ZP137 ZP182 ZP154 17 95 13 30 17 60 14 86 28 2 55 8 76 7 100 0 TABLE 5 PHYSICAL DATA UNI...

Page 17: ...at high altitude is less dense less static pressure will be generated and less power will be required than a similar application at sea level Air density correction factors are shown in Table 7 and F...

Page 18: ...JOHNSON CONTROLS 18 FORM 100 50 EG5 108 FIG 2 ALTITUDE TEMPERATURE CONVERSION FACTOR...

Page 19: ...627 606 585 531 664 49 664 643 621 601 580 560 518 24000 73 751 46 535 468 401 332 264 715 51 521 454 388 319 252 67 708 45 708 637 548 478 409 340 269 680 50 680 626 534 465 396 327 256 62 707 44 708...

Page 20: ...37 54 547 477 405 333 261 67 726 48 726 655 573 500 427 353 278 697 53 697 642 558 486 413 339 265 62 726 47 726 703 680 640 556 482 407 697 52 697 674 652 625 546 468 393 56 725 47 725 702 680 657 63...

Page 21: ...531 456 380 304 67 831 55 796 712 631 555 479 402 323 793 60 778 698 614 539 462 386 308 62 824 54 824 798 772 696 612 535 457 791 60 791 766 741 680 595 519 441 56 823 54 823 797 771 746 722 697 623...

Page 22: ...59 628 553 479 402 326 876 64 611 537 462 386 310 67 844 57 801 718 638 561 485 407 329 806 62 784 703 620 545 468 391 313 62 836 56 836 809 780 702 618 541 463 803 61 803 777 752 685 601 524 446 56...

Page 23: ...5 36 9 830 24000 15 7 496 20 8 586 26 8 700 33 752 40 832 26000 19 1 522 24 5 607 30 5 686 37 3 762 TABLE 13 28 AIRFOIL FAN Total Static Pressure inches of water column CFM STD AIR 1 0 2 0 3 0 4 0 5 0...

Page 24: ...0 08 0 10 0 12 0 15 0 19 0 22 Filters 2 Throwaway 0 07 0 08 0 09 0 11 0 12 0 13 0 15 0 16 2 Cleanable 0 01 0 01 0 02 0 03 0 03 0 04 0 05 0 07 2 Pleated 0 06 0 07 0 08 0 10 0 12 0 14 0 16 0 19 2 Carbon...

Page 25: ...pressure determine the brake horsepower and RPM of the exhaust fan TABLE 15 FORWARD CURVED FAN CFM STD AIR Total Static Pressure inches of water column 0 3 0 5 0 8 1 BHP RPM BHP RPM BHP RPM BHP RPM 6...

Page 26: ...5 x LOAD1 LOAD2 LOAD3 LOAD4 MOP 2 25 x LOAD1 LOAD2 LOAD3 LOAD4 If the MOP does not equal a standard current rating of an overcurrent protective device then the marked maximum rating is to be the next...

Page 27: ...5 18 9 25 66 0 62 0 31 0 23 8 25 63 3 60 0 30 0 24 2 30 84 0 72 0 36 0 29 0 30 74 1 70 0 35 0 28 0 40 106 0 98 0 49 0 38 8 40 97 5 92 0 46 0 37 4 TABLE 19 SUPPLY AND EXHAUST FAN MOTOR DATA TEFC High...

Page 28: ...nected to and operated by a Building Automation System BAS The Rooftop Unit controller is equipped with a Modbus RTU communica tion Optional BACnet MSTP is available with a Modlinc translator which al...

Page 29: ...utside Air is deemed suitable for economizing when the Outside Air enthalpy is determined to be less than the Return Air enthalpy and the Outside Air tem perature is less than the reference temperatur...

Page 30: ...he refrigeration system discharge pressure and controls the speed of the first stage condenser fan If the discharge pressure falls the speeds of the condenser fan is re duced to maintain acceptable co...

Page 31: ...unit remains idle until it receives a stage call from the thermostat If G is called from the thermostat the Supply Fan will start Ventilation functions if equipped will be permitted to run with an oc...

Page 32: ...are Folded Inside Unit for Shipment SECTION DESCRIPTIONS EE Economizer FE Fan Exhaust _F Filter Segments CC Cooling Coils FS Supply Fan DP Discharge Plenum CO Condenser Section 46 00 60 00 1 1 4 FPT D...

Page 33: ...for Shipment SECTION DESCRIPTIONS EE Economizer FE Fan Exhaust _F Filter Segments CC Cooling Coils FS Supply Fan DP Discharge Plenum CO Condenser Section LD08296 76 48 7 76 6 36 36 28 66 00 227 25 19...

Page 34: ...Economizer FE Fan Exhaust _F Filter Segments CC Cooling Coils FS Supply Fan DP Discharge Plenum CO Condenser Section LD08370 6 28 38 37 49 94 4 79 GAS BURNERS GAS LINE CONNECTION 2 1 2 GAS OUTLET 1 1...

Page 35: ...nit fit up leak integrity or sound level for installation using field fabricated roof curbs 4 The YPAL unit does not have a base pan under the condensing section of the unit Field fabricated roof curb...

Page 36: ...n Perimeter Curb 544 544 544 544 Condenser Coil Wire Guard 64 64 64 64 Copper Evaporator Coils additional 312 312 416 416 Copper Condenser Coils additional 516 516 773 773 12 Rigid Filters additional...

Page 37: ...w Econ Heating 2118 2521 2041 1715 2118 2521 2041 1715 Basic Unit w Econ Heating Power Exhaust 2366 2751 2034 1750 2366 2751 2034 1750 Model 060 061 A B C D A B C D Basic Unit 1894 2244 1986 1676 1893...

Page 38: ...rts for units 2 Roof curb transition 3 Piping size and connection header locations 4 Electrical power requirements and wire conduit and overcurrent protection sizes 5 All costs incurred to modify the...

Page 39: ...all be continuously caulked and covered with formed galvanized seam caps All panel fasteners shall be secured through standing seams to prevent fastener penetrations that are exposed to the air stream...

Page 40: ...d with standard hydraulic grease fittings and lube lines extended to the motor side of the fan Fan drives shall be selected for a 1 5 service factor and antistatic belts shall be furnished All drives...

Page 41: ...r failure Discharge Plenum SELECT ONE OF THE FOLLOWING HEAT NO HEAT CONFIGURATIONS 1 Cooling Only The discharge air temperature sen sor shall be located in the discharge plenum and be located such tha...

Page 42: ...means of isolating the refrigerant charge in the system so that the refrigeration system may be serviced without removing the charge of the unit Controls Simplicity Elite 1 Enclosure Unit shall be shi...

Page 43: ...t with weath erproof enclosures variable frequency drives and end devices shall be effectively covered for protec tion against rain snow wind dirt sun fading road salt chemicals rust and corrosion dur...

Page 44: ...861 1001 www york com P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in USA Copyright by Johnson Controls 2007 ALL RIGHTS RESERVED Form 100 50 EG5 108 Supersede...

Reviews: