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282911-YIM-B-0807

14

Unitary Products Group

The control recognizes a call for 2nd stage heat when W2 is
energized (connected to "R"). The control energizes the high
gas output and induced draft motor on high speed.

If the call for 2nd stage heat goes away and the 1st stage call
remains, the control de energizes the high gas valve, drops
inducer speed to low, and returns to low heat operation.

Response to loss of W1, low pressure switch, and flame are
identical to low heat operation.

POST PURGE

The control board runs the induced draft motor for a 30 sec-
ond post-purge period, and then de-energizes the inducer. If
a call for heat occurs during post-purge, the control finishes
the post-purge, drops inducer out to re-prove open pressure
switch before continuing with the heat cycle.

HEAT BLOWER OFF DELAY

The control board de-energizes the indoor blower motor after
a delay time as selected by movable shunt (60, 90, 120 or
180 seconds). Blower timing begins when the thermostat is
satisfied or heat cycle was interrupted. The control returns to
standby when the blower off delay is complete.

If the thermostat call for heat returns before the blower off
delay is complete, the control begins an ignition sequence
with pre-purge while the blower off delay continues.

LOCKOUT

While in lockout, the control board keeps the pilot gas valve,
main gas valve and induced draft motor de-energized.

Lockouts due to failed ignition or flame losses may be reset
by removing the call for heat (W1) for more than 1 second,
but less than 20 seconds, or by removing power from the
control for over 0.25 seconds. The control will automatically
reset lockout after 60 minutes.

Lockouts due to detected internal control faults will reset after
60 minutes or power interruption.

HIGH TEMPERATURE LIMIT SWITCH

Any time the high temperature limit switch is open the control
board will run the indoor blower motor on heat speed, the
inducer (on high speed for 2 stage models), de-energize the
gas valve, and flash "6" on the LED. When the high tempera-
ture switch closes, the control will restart the ignition
sequence beginning with pre-purge.

ROLLOUT SWITCH

If the rollout switch opens for more than 0.25 seconds, the
control board will run the inducer (on high speed for 2 stage
models) for a post-purge period, immediately de-energize the
gas valve, and flash "7" on the LED. The blower output will be
energized during an open rollout condition.

If the rollout switch closes, the control shall remain locked out
until power removed or "W" is removed. 

Rollout switch lockout shall not reset automatically.

POWER INTERRUPTIONS

Power interruptions of any duration shall not cause lockout or
any operation requiring manual intervention.

FLAME PRESENT WITH GAS OFF

If flame is sensed for longer than 4.0 seconds during a period
when the gas valve should be closed, the control will enter
lockout flashing "8" on the LED. The control will turn on the
inducer blower while the flame is present.

GAS VALVE STUCK OPEN OR CLOSED

If either or both Pilot and Main Gas valve outputs are sensed 
to be off for more than 1 second when commanded to be on, 
the control board shuts off all outputs and enters a hard 
lockout flashing "9" on the LED.

If the Pilot valve or Main valve output is sensed to be 
energized for more than 1 second when commanded to be 
off, the control de-energizes the induced draft motor (if flame 
is not present) to attempt to open the pressure switch to de-
energize the gas valve. If the pilot or main gas valve is still 
sensed as energized after the inducer has been off for 5 
seconds, the control re-energizes the inducer to attempt to 
vent the unburned gas. In either case, the control enters a 
hard lockout flashing "9" on the LED. If the pilot or main valve 
becomes Un-Welded the inducer will de-energize, but the 
control will remain in a hard lockout and not respond to any 
thermostat demands.

The only way to recover from a hard lockout is to remove and 
then reapply 24VAC power to the control board.

FLAME SENSE CIRCUIT FAILURE

If the control detects an internal hardware failure in the flame 
sense circuit, it shuts off all outputs and enters a hard lockout 
flashing "10" on the LED. The control will not respond to 
thermostat demands during a hard lockout. 

The only way to recover from a hard lockout is to remove and 
then reapply 24VAC power to the control.  If problem persist 
after removal and reapplication of 24VAC power, the board 
may need to be replaced.

SAFETY CONTROLS

The control circuit includes the following safety controls:

1.

Limit Switch (LS)

 - This control is located inside the 

heat exchanger compartment and is set to open at the 
temperature indicated in the Temperature Controls Table 
of the unit wiring diagram. It resets automatically. The 
limit switch operates when a high temperature condition 
caused by inadequate supply air flow occurs, thus shut-
ting down the ignition control and closing the main gas 
valve and energizing the blower.

Summary of Contents for DNH 030

Page 1: ...ed to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert installer that personal injury and or equipment damage may result if installation procedure is not handled properly CAUTION READ ALL SAFETY GUIDES BEFORE YOU BEGIN TO INSTALL YOUR UNIT INSTALLATION MANUAL SAVE THIS MANUAL AFFINITY SERIES SINGLE PACKAGED GAS ELECTRIC AIR COOLED A...

Page 2: ... 1 PRODUCT NOMENCLATURE 3 2 UNIT CENTER OF GRAVITY 5 3 TYPICAL FIELD CONTROL WIRING DIAGRAM 6 4 TYPICAL FIELD POWER WIRING DIAGRAM 6 5 EXTERNAL SUPPLY CONNECTION EXTERNAL SHUT OFF 8 6 FLUE VENT OUTLET AIR HOOD 9 7 UNIT DIMENSIONS FRONT 11 8 UNIT DIMENSIONS FRONT BOTTOM 12 9 UNIT DIMENSIONS BACK BOTTOM 12 10 GAS VALVE FRONT 16 11 GAS VALVE REAR 16 12 PROPER FLAME ADJUSTMENT 17 13 DNH COIL DELTA P V...

Page 3: ...o rized replacement parts APPROVALS Design certified by CGA and AGA listed as follows 1 For use as a forced air furnace with cooling unit 2 For outdoor installation only 3 For installation directly on combustible flooring or in U S on wood flooring or Class A B C roof covering material 4 For installation on combustible material 5 For use with natural gas and or propane LP gas Not suitable for use ...

Page 4: ...rame providing adequate support under the compressor condenser section 5 Maintain level tolerance of unit to 1 8 maximum RIGGING OR HANDLING Care must be exercised when moving the unit Do not remove any packaging until the unit is near the place of installation Rig unit with slings placed under the unit Spreader bars of sufficient length should be used across the top of the unit Units may also be ...

Page 5: ...he front of the unit is tight against the curb FILTERS A filter rack and a high velocity filters are standard Filters must always be used and must be kept clean When filters become dirt laden insufficient air will be delivered by the blower decreasing your units efficiency and increasing operating costs and wear and tear on the unit and controls Filters should be checked monthly especially since t...

Page 6: ...g the cabinet must be provided with mechanical strain relief A fused disconnect switch should be field provided for the unit If any of the wire supplied with the unit must be replaced replacement wire must be of the type shown on the wiring diagram Electrical line must be sized properly to carry the load Each unit must be wired with a separate branch circuit fed directly from the meter panel and p...

Page 7: ...w 55 F TABLE 4 PROPANE1 LP GAS APPLICATION DATA AVAILABLE ON MODELS INPUT CAPACITY MBH 2 OUTPUT CAPACITY MBH GAS RATE3 FT 3 HR NUMBER OF BURNERS TEMP RISE F AT FULL INPUT4 MIN MAX 2 1 2 3 TON 45 36 18 2 25 55 2 1 2 TON 70 56 28 3 30 60 3 TON 70 56 28 3 25 55 3 1 2 4 5 TON 80 64 32 3 25 55 3 TON 90 72 36 4 30 60 3 1 2 TON 108 87 43 4 45 75 4 5 TON 108 87 43 4 30 60 4 5 TON 135 108 54 5 35 65 1 Prop...

Page 8: ...es a manual shut off valve may have to be installed outside of the unit 3 Use wrought iron or steel pipe for all gas lines Pipe dope should be applied sparingly to male threads only FIGURE 5 EXTERNAL SUPPLY CONNECTION EXTERNAL SHUT OFF 1 2 x 1 2 G A S C O C K 1 2 x 1 2 U N I O N A U T O M A T I C G A S V A L V E D R I P L E G 1 2 1 4 N P T TABLE 5 NATURAL GAS PIPE SIZING CHART1 1 Maximum capacity ...

Page 9: ...ched This hood must be installed to assure proper unit operation The hood must be fastened to the outside of the side gas control electrical compartment with the screws provided in the bag attached to the inside of the gas control electrical compart ment see Figure 6 If flexible stainless steel tubing is allowed by the authority having jurisdiction wrought iron or steel pipe must be installed at t...

Page 10: ...3 53 GAS CONNECTION SIZE 1 2NPTI 1 2 NPTI 1 2 NPTI 1 2 NPTI 1 2 NPTI COMPRESSOR HERMETIC TYPE Qty 1 Scroll Scroll Scroll Scroll Scroll TABLE 8 ELECTRICAL DATA MODEL DNH POWER SUPPLY VOLTAGE LIMITATIONS1 COMPRESSOR COND FAN MOTOR FLA SUPPLY AIR BLOWER MOTOR FLA MINIMUM CIRCUIT AMPACITY MAX FUSE SIZE AMPS2 MAX HACR BREAKER SIZE AMPS UNIT POWER FACTOR TRANSFORMER SIZE VA MIN MAX RLA LRA 030 208 230 3...

Page 11: ... A I R I N L E T L O U V E R S F R O N T G A S E L E C T R I C C O N T R O L S E R V I C E A C C E S S C O M P A R T M E N T P A N E L O V E R A L L O V E R A L L All dimensions are in inches They are subject to change with out notice Certified dimensions will be provided upon request TABLE 9 UNIT DIMENSIONS FRONT UNIT SIZE DIMENSION A B 030 036 33 1 2 18 1 4 042 060 41 1 2 23 1 8 TABLE 10 UNIT MI...

Page 12: ...L Y 1 5 8 D I A K N O C K O U T 1 2 N P T I C O N N E C T I O N L O W V O L T A G E C O N N 1 8 D I A K N O C K O U T FIGURE 9 UNIT DIMENSIONS BACK BOTTOM 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1 4 1 2 C O N D E N S E R C O I L B O T T O M S U P P L Y A I R O P E N I N G B O T T O M R E T U R N A I R O P E N I N G S I D E R E T U R N A I R O P E N I N G...

Page 13: ...riod before de energizing If the pressure switch is lost during an ignition trial period the control immediately de energizes spark and gas The control begins pressure switch proving before an inter purge and re ignition attempt PILOT FLAME STABILIZATION PERIOD The control board de energizes the spark output and waits for a 2 second flame stabilization period before energizing the main gas valve I...

Page 14: ... be energized during an open rollout condition If the rollout switch closes the control shall remain locked out until power removed or W is removed Rollout switch lockout shall not reset automatically POWER INTERRUPTIONS Power interruptions of any duration shall not cause lockout or any operation requiring manual intervention FLAME PRESENT WITH GAS OFF If flame is sensed for longer than 4 0 second...

Page 15: ...or HEAT occurs the circulating fan switches to heat speed after a 30 second delay When the thermostat ends the call for FAN the thermostat terminal G is de energized de energizing the circulating fan START UP PRE START CHECK LIST Complete the following checks before starting the unit 1 Check the type of gas being supplied Be sure that it is the same as listed on the unit nameplate 2 Make sure that...

Page 16: ...screw on the automatic gas valve Refer to Figure 10 Adjust as follows 1 Remove the cap from the valve body See Figure 10 for location 2 To decrease the gas pressure turn the adjusting screw counterclockwise 3 To increase the gas pressure turn the adjusting screw clockwise NOTE The correct manifold pressure for natural gas fur naces is 3 5 IWG The correct manifold pressure for propane LP is 10 0 IW...

Page 17: ...rature rise decrease the blower CFM to increase the rise DIRECT DRIVE BLOWER All units have direct drive multi speed blower motors Refer to the unit wiring diagram and connect the blower motor for the desired motor speed CHECKING GAS INPUT NATURAL GAS 1 Turn off all other gas appliances connected to the gas meter 2 With the furnace turned on measure the time needed for one revolution of the hand o...

Page 18: ... plugs removed in Step 1 De energize the compressors before taking any test mea surements to ensure a dry indoor coil TABLE 12 GASE RATE CUBIC FEET PER HOUR1 1 EXAMPLE By actual measurement it takes 38 seconds for the hand on the 1 cubic foot dial to make a revolution with just a 100 000 BTUH furnace running Using this information locate 38 seconds in the first column of Table 12 Read across to th...

Page 19: ...ucts Group 19 FIGURE 13 DNH COIL DELTA P VS AIRFLOW DNH Coil Delta P vs Airflow 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 400 600 800 1000 1200 1400 1600 1800 2000 2200 Airflow CFM ID Coil Delta P DNH030 36 DNH042 60 DNH042 60 DNH030 36 ...

Page 20: ... 9 34 2 34 4 75 25 7 26 6 27 5 28 4 29 3 30 1 31 0 31 5 31 9 32 4 32 8 80 22 4 23 5 24 5 25 6 26 6 27 7 28 7 29 3 30 0 30 6 31 2 85 19 1 20 3 21 5 22 7 24 0 25 2 26 4 27 2 28 0 28 8 29 6 90 13 5 15 2 16 8 18 5 20 2 21 9 23 6 24 8 26 0 27 2 28 4 95 7 9 10 0 12 2 14 3 16 4 18 6 20 7 22 3 24 0 25 6 27 2 100 6 4 8 0 9 6 11 3 12 9 14 5 16 2 18 4 20 7 23 0 25 2 105 6 0 7 1 8 2 9 3 10 5 11 6 14 5 17 4 20...

Page 21: ... 5 7 4 12 8 18 1 23 5 28 9 100 6 1 6 1 6 1 6 2 6 2 6 3 6 3 11 1 15 9 20 7 25 4 105 5 0 5 2 9 4 13 6 17 8 22 0 110 7 7 11 3 14 9 18 5 115 6 0 9 0 12 1 15 1 TABLE 17 SUPERHEAT CHARGING TABLE FOR DNH060 OUTDOOR TEMP F SUPERHEAT AT COMPRESSOR SUCTION F AIRFLOW 600 CFM INDOOR WB TEMP F 55 57 59 61 63 65 67 69 71 73 75 65 27 7 29 3 30 9 32 5 34 0 35 6 37 2 37 3 37 3 37 4 37 5 70 21 1 23 2 25 2 27 2 29 3...

Page 22: ...282911 YIM B 0807 22 Unitary Products Group FIGURE 14 TYPICAL WIRING DIAGRAM DNH 030 036 042 048 208 230 3 60 POWER SUPPLY ...

Page 23: ...282911 YIM B 0807 Unitary Products Group 23 FIGURE 15 TYPICAL WIRING DIAGRAM DNH 030 036 042 048 460 3 60 POWER SUPPLY ...

Page 24: ...282911 YIM B 0807 24 Unitary Products Group FIGURE 16 TYPICAL WIRING DIAGRAM DNH 060 208 230 3 60 POWER SUPPLY ...

Page 25: ...282911 YIM B 0807 Unitary Products Group 25 FIGURE 17 TYPICAL WIRING DIAGRAM DNH 060 460 3 60 POWER SUPPLY ...

Page 26: ...801 BL and 805 BL are connected to ASCT 3 If only LR is present wire 801 BL and 805 BL are connected to M1 coil If only ASCT is present wire 202 Y is connected to ASCT 3 If neither LR or ASCT are present wire 202 Y is connected to M1 coil as shown 7 Shunt contact also used with crankcase heater optional 8 Unit factory wired for low or medium speed indoor blower operation To change motor speed conn...

Page 27: ...SSOR DM DRAFT MOTOR FCB FAN CONTROL BOARD GND GROUND FS FREEZE STAT SWITCH OPTIONAL HP HIGH PRESSURE SWITCH OPENS 380 PSIG IDFAN INDOOR FAN MOTOR LP LOW PRESSURE SWITCH OPENS 7 PSIG LS LIMIT SWITCH LR LOCK OUT RELAY OPTIONAL M1 CONTACTOR COMPR AND OD FAN ODFAN OUTDOOR FAN MOTOR PS PRESSURE SWITCH RC1 RC2 COMPRESSOR START OUTDOOR FAN RUN CAPACITOR RS ROLLOUT SWITCH TB4 TERMINAL BLOCK T1 TRANSFORMER...

Page 28: ...ct to change without notice Printed in U S A 282911 YIM B 0807 Copyright 2007 by Unitary Products Group All rights reserved Supersedes 282911 YIM A 0207 Unitary 5005 Norman Products York OK Group Drive 73069 ...

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