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261660-YTG-D-0708

6

Johnson Controls Unitary Products

VAV, power exhaust is energized by means of a binary out-
put signal from the unit's VAV control board.

The exhaust fan, motor and controls are installed and 
wired at the factory. The rain hood must be assembled 
and installed in the field.

The power exhaust option can only be used on bot-
tom duct configurations.

MOTORIZED OUTDOOR AIR INTAKE DAMPER

 - 

Includes a slide-in / plug-in damper assembly with a 2-
position, spring return motor actuator which opens to a 
pre-set position whenever the supply air blower is oper-
ating and will drive fully closed when the blower unit 
shuts down.

The rain hood is painted to match the basic unit and 
must be field assembled before installing.

BAROMETRIC RELIEF DAMPER -

 This damper option 

can be used to relieve internal building air pressure on 
units with an economizer without power exhaust. This 
accessory includes a rain hood, a bird screen and a fully 
assembled damper. With bottom duct connections, the 
damper should be mounted over the opening in the 
return air panel. With horizontal ductwork, the accessory 
should be mounted on the return air duct.

PHENOLIC COATED EVAPORATOR AND CON-
DENSER COILS

 - Special coating process that utilizes 

Technicoat 10-1" processes. Coating is applied by total 
immersion of the complete coil for maximum protection.

ELECTRIC HEATERS

 wired for single point power sup-

ply. These nickel chromium heater elements are pro-
vided with limit and automatic reset capability to prevent 
operation at excessive temperatures.

VARIABLE AIR VOLUME (VAV)

 - A factory-installed 

variable frequency drive (VFD), mounted in the Blower 
Access compartment, is used to control the speed of the 
indoor blower motor in order to maintain a constant static 
pressure in the supply duct. A pressure transducer and 
VAV control board are mounted inside the control box. 
The drive comes completely wired and pre-programmed 
from the factory.

An optional, factory-installed manual bypass switch 
available with factory-installed VFD can be found in the 
Blower Motor Access compartment. The switch can be 
used to either route power to the VFD for modulating 
control of the blower motor, to bypass the drive and oper-
ate the motor at full speed, or to power the drive (and not 
the motor) for diagnostic purposes.

Due to space limitations, VAV is not available with any of 
the factory-installed BAS options described below, but is 
available with ‘BAS-ready’ models. Terminal blocks are 
provided in the control box for field wiring of the cus-
tomer-installed BAS.

A ‘VFD-ready’ option provides the provisions for a cus-
tomer-installed drive. The unit comes with a mounting 
bracket installed in the Blower Access compartment 
which may accommodate other vendor’s drives depend-
ing on their size. In order to utilize the unit’s mounting 

bracket, the maximum recommended drive dimensions 
are as follows:

For 5-hp motor applications ........................13” H x 6” W x 7” D

For 7.5 thru 15-hp motor applications .........13” H x 8” W x 8” D

If the drive will not fit in the allotted space, then it will 
have to be mounted elsewhere; either within the building 
on a perpendicular wall which is not subjected to exces-
sive temperature, vibration, humidity, dust, corrosive 
gas, explosive gas, etc., or within an appropriate enclo-
sure rated for outside installation to safeguard against 
moisture, dust and excessive heat.

A terminal block located in the control box is provided for 
field connection of the VFD controls.

HOT GAS BYPASS

 - To allow for low cooling load oper-

ation, a direct-acting pressure-modulating bypass control 
valve installed on the system #1 discharge line is used to 
divert high temperature, high pressure refrigerant around 
the TXV in order to maintain a desired minimum evapo-
rator pressure. HGBP is standard on all units with VAV 
and optional with CV units.

FILTER OPTIONS

 - Standard units are shipped with 2” 

throw-away filters installed. 2” pleated and 4” pleated fil-
ters are offered as a factory installed option.

CONVENIENCE OUTLET

 - This 110 volt outlet can be 

“powered” by the unit with a stepdown transformer or 
you may order the unit with a “non-powered” conve-
nience outlet that can be wired in the field.

DISCONNECT SWITCH

 - For gas heat units and cooling 

units with electric heat, a HACR breaker sized to the unit 
is provided. For cooling only units, a switch sized to the 
largest electric heat available for the particular unit is 
provided. Factory installed option only.

DOUBLE WALL CONSTRUCTION -

 Optional double 

wall construction is available to provide smooth inner 
surfaces for easy and effective cleaning to reduce risk of 
dirt and bacterial accumulation. Fiberglass insulation is 
sandwiched between heavy gauge steel sheets to form a 
durable, rigid casing to withstand higher working pres-
sures and impact forces. The heavy-duty construction 
provides excellent acoustic and thermal insulation and 
eliminates erosion of insulation material and contamina-
tion of the air stream.

BAS - Building Automation System Controls (avail-
able on two-system cooling product only).

Simplicity

®

 INTELLI-Comfort™ CONTROL - 

The York® 

Simplicity

® INTELLI-Comfort™ control is factory installed. 

It includes a supply air sensor, a return air sensor, and an 
outside air sensor. There are provisions for a field installed 
dirty filter indicator switch, an air-proving switch, an Out-
side Air Humidity sensor, a Return Air Humidity sensor, an 
Inside IAQ sensor, and an Outside Air IAQ sensor. Con-
struction mode operation, 365-day real time clock with 7 
day programming plus holiday scheduling is built-in. Two 
different modes of demand ventilation are achieved 
through the INTELLI-Comfort™ using CO

2

 sensors. It 

Summary of Contents for DJ 300

Page 1: ...ow pressure loss of charge switches and freezestats Scroll compressors Two stage heating provided by dual independent heat exchangers with aluminized steel tubes redundant gas valves spark ignition wi...

Page 2: ...FOR DJ300 13 Tbl Pg 8 ALTITUDE CORRECTION FACTORS 14 9 SUPPLY AIR BLOWER PERFORMANCE 15 TON COOLING ONLY 180 MBH BOTTOM DUCT CONNECTIONS 16 10 SUPPLY AIR BLOWER PERFORMANCE 17 5 TON COOLING ONLY 210...

Page 3: ...Switch Hinged Filter Door Tool Free Access Panels BG Coil Guard Dirty Filter Switch Hinged Filter Door Tool Free Access Panels BH Phase Monitor Coil Guard Dirty Filter Switch Hinged Filter Door Tool F...

Page 4: ...compressor discharge bypass valve is available for low cooling load applications Simplicity Controls Simplicity control boards have standardized a number of features previously available only as optio...

Page 5: ...rs The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling The rainhood is painted to match the basic un...

Page 6: ...modate other vendor s drives depend ing on their size In order to utilize the unit s mounting bracket the maximum recommended drive dimensions are as follows For 5 hp motor applications 13 H x 6 W x 7...

Page 7: ...is factory installed Includes air supply sensor return air sensor dirty filter indicator switch and air proving switch YORK COMMERCIAL COMFORT SYSTEM YCCS Provides rooftop system integration for YCCS...

Page 8: ...alti tudes up to 6 000 feet This accessory supplements the basic propane conversion kit SIDE DUCT FLANGES One inch flanges replace the supply and return air panels on the rear of the unit to accommod...

Page 9: ...2 2 EER Energy Efficiency Ratio at full load the cooling capacity in Btu s per hour Btuh divided by the power input in watts expressed in Btuh per watt Btuh watt IPLV3 3 IPLV Integrated Part Load Valu...

Page 10: ...18 3 105 4 92 6 79 8 5250 72 189 7 14 51 123 4 108 2 93 1 77 9 62 7 178 3 15 95 118 9 103 7 88 6 73 4 58 2 67 172 3 14 24 154 6 139 5 124 3 109 1 94 0 78 8 63 6 161 8 15 70 150 1 134 9 119 8 104 6 89...

Page 11: ...6 111 5 94 4 77 3 6500 72 218 3 17 77 143 8 125 0 106 3 87 5 68 7 204 8 19 63 137 9 119 1 100 3 81 6 62 8 67 202 6 17 33 183 9 165 1 146 4 127 6 108 8 90 1 71 3 189 9 19 18 178 3 159 5 140 8 122 0 10...

Page 12: ...112 7 7000 72 250 6 20 15 162 5 142 2 122 0 101 8 81 6 236 4 21 79 157 8 137 5 117 3 97 1 76 9 67 231 3 19 69 206 2 185 9 165 7 145 5 125 3 105 1 84 9 218 5 21 50 199 2 179 0 158 8 138 6 118 4 98 1 7...

Page 13: ...1 136 7 8750 72 306 8 27 83 201 3 176 1 150 8 125 5 100 2 286 9 30 20 195 1 169 8 144 6 119 3 94 0 67 293 9 27 37 259 0 233 7 208 5 183 2 157 9 132 7 107 4 280 1 29 98 253 1 227 9 202 6 177 3 152 0 12...

Page 14: ...the static pressure and BHP Since no temperature data is given we will assume an air temperature of 70 F Table 8 shows the correction factor to be 0 832 Corrected static pressure 1 5 x 0 832 1 248 IWC...

Page 15: ...261660 YTG D 0708 Johnson Controls Unitary Products 15 FIGURE 2 ALTITUDE TEMPERATURE CONVERSION FACTOR...

Page 16: ...0 0 9 5 2 4 7 0 7 5 7 5 1 208 VOLT AND HIGH STATIC DRIVE 965 6 0 1 2 2 9 2 6 1 0 3 6 3 2 0 8 4 0 3 6 0 5 4 7 4 2 0 4 5 0 4 4 980 5 5 1 3 3 0 2 7 1 1 3 7 3 3 0 9 4 1 3 7 0 6 4 8 4 3 0 5 5 1 4 6 1025 4...

Page 17: ...4 5 9 5 0 980 5 0 1 6 5 3 4 5 1 4 5 8 4 9 1 2 6 3 5 3 0 7 6 9 5 8 1010 4 0 1 8 5 8 4 9 1 7 6 3 5 3 1 5 6 9 5 8 1 0 7 5 6 3 1020 3 5 1 9 6 1 5 1 1 8 6 5 5 5 1 6 7 1 6 0 1 1 7 8 6 6 1035 3 0 2 0 6 2 5...

Page 18: ...9 1 2 6 3 5 3 0 7 6 9 5 8 0 2 7 3 6 1 1010 4 0 1 8 5 8 4 9 1 7 6 3 5 3 1 5 6 9 5 8 1 0 7 5 6 3 0 5 7 9 6 7 1020 3 5 1 9 6 1 5 1 1 8 6 5 5 5 1 6 7 1 6 0 1 1 7 8 6 6 0 6 8 3 7 0 1035 3 0 2 0 6 2 5 2 1 9...

Page 19: ...8 3 4 1 0 4 4 3 9 0 8 5 0 4 5 0 6 5 6 5 0 208 VOLT AND HIGH STATIC DRIVE 965 6 0 1 2 2 7 2 5 0 9 3 2 2 9 0 6 3 7 3 3 0 4 4 4 3 9 0 2 5 0 4 5 980 5 5 1 3 2 9 2 6 1 0 3 4 3 0 0 7 3 8 3 4 0 5 4 5 4 0 0 3...

Page 20: ...5 1 0 2 6 9 5 8 980 5 0 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0 4 7 2 6 1 995 4 5 2 1 4 5 3 9 1 6 5 5 4 7 1 1 6 4 5 4 0 5 7 5 6 3 1025 3 5 2 3 4 9 4 1 1 8 5 8 4 9 1 3 6 7 5 7 0 7 8 0 6 7 1050 2 5 2 5 5...

Page 21: ...980 5 0 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0 4 7 2 6 1 0 1 8 5 7 1 995 4 5 2 1 4 5 3 9 1 6 5 5 4 7 1 1 6 4 5 4 0 5 7 5 6 3 0 2 8 6 7 3 1025 3 5 2 3 4 9 4 1 1 8 5 8 4 9 1 3 6 7 5 7 0 7 8 0 6 7 1050 2...

Page 22: ...9 7 0 3 13 7 11 2 1215 4 0 2 7 8 6 7 0 2 1 10 4 8 5 1 4 12 3 10 1 0 6 14 3 11 7 1255 3 0 3 0 9 1 7 4 2 4 11 0 9 0 1 7 12 9 10 6 0 9 15 0 12 3 1290 2 0 3 2 9 5 7 8 2 7 11 5 9 4 2 0 13 5 11 1 1 2 15 6...

Page 23: ...CE IWG CFM 15 TON 17 5 TON 20 TON 25 TON 4500 6000 7200 6000 7500 9000 6000 8000 9400 7500 10000 12500 WET INDOOR COIL 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 ELECTRIC HEAT OPTIONS 18 KW 0 3 0...

Page 24: ...100 1 1 7 2 0 0 None 0 0 36 1 45 E18 18 0 1 21 7 36 1 45 E36 36 0 2 43 3 63 1 70 E54 54 0 2 65 0 74 0 90 E72 72 0 2 86 6 95 6 110 575 8 3 78 0 9 5 9 0 0 None 0 0 28 2 35 E18 18 0 1 17 3 29 0 35 E36 3...

Page 25: ...17 3 114 1 9 10 0 0 0 None 0 0 56 5 70 E18 18 0 1 21 7 56 5 70 E36 36 0 2 43 3 66 6 70 E54 54 0 2 65 0 77 5 90 E72 72 0 2 86 6 99 1 110 575 13 5 80 1 5 8 2 0 0 None 0 0 44 6 50 E18 18 0 1 17 3 44 6 5...

Page 26: ...100 1 1 7 2 5 0 None 0 0 41 1 50 E18 18 0 1 21 7 42 3 50 E36 36 0 2 43 3 69 4 70 E54 54 0 2 65 0 80 2 90 E72 72 0 2 86 6 101 9 110 575 8 3 78 0 9 5 9 4 0 None 0 0 32 2 40 E18 18 0 1 17 3 34 0 40 E36 3...

Page 27: ...7 3 114 1 9 10 0 5 0 None 0 0 61 5 70 E18 18 0 1 21 7 61 5 70 E36 36 0 2 43 3 72 9 80 E54 54 0 2 65 0 83 7 90 E72 72 0 2 86 6 105 4 110 575 13 5 80 1 5 8 2 4 0 None 0 0 48 6 60 E18 18 0 1 17 3 48 6 60...

Page 28: ...1 3 3 4 3 4 NOM CFM TOTAL Each 4 000 4 000 5 000 5 000 CONDENSER COIL ROWS DEEP 2 FINS PER INCH 20 FACE AREA Sq Ft 63 8 COMPRESSOR Qty Per Unit SCROLL 2 FILTERS QUANTITY PER UNIT 12 X 24 X 2 12 TOTAL...

Page 29: ...e unit control box 3Second stage heating is not required on units with a single stage electric heater 4Terminals A1 and A2 provide a relay output to close the outdoor economizer dampers when the therm...

Page 30: ...ESS DOT PLUG For pressure drop reading BLOWER COMPARTMENT ACCESS Auxiliary C GAS SUPPLY ENTRY CONTROL BOX ACCESS VENT AIR OUTLET HOODS BLOWER MOTOR ACCESS Location of Optional VFD Bypass BLOWER ACCESS...

Page 31: ...er exhaust option The covering consists of a heavy black paper composition 3 Replace the side supply and return air compartment panels For side duct applications 1 Replace the side panels on the suppl...

Page 32: ...CLEARANCES LOCATION CLEARANCE Front 36 Rear 24 Less Economizer 49 With Economizer Left Side Filter Access 24 Less Economizer 36 With Economizer 3 Right Side Cond Coil 36 Below Unit1 1 Units may be in...

Page 33: ...261660 YTG D 0708 Johnson Controls Unitary Products 33 FIGURE 7 UNIT CENTER OF GRAVITY FIGURE 8 TYPICAL UNIT APPLICATIONS ROOF JACK INSTALLATION ROOF CURB INSTALLATION SLAB ON GROUND INSTALLATION...

Page 34: ...899 899 481 300 Elec 2846 496 927 927 496 180 Gas 2660 302 316 453 590 565 434 210 Gas 2928 340 340 488 636 636 488 240 Gas 2960 344 344 493 643 643 493 300 Gas 3046 354 354 508 661 661 508 180 Elec 2...

Page 35: ...ll dimension of the ducts allows duct work penetration between roof joists that are spaced on 72 centers Note Ducts can be installed into the curb from the roof All electrical and gas line connections...

Page 36: ...K TERMINALS ON A LIMITED NUMBER OF THERMOSTATS 3 1 2 4 3 1 2 4 Second stage heating not required on single stage heating units Second stage cooling not required on single stage cooling units Jumper is...

Page 37: ...10 5 They shall have built in field convertible duct connections for down discharge supply return or horizontal discharge supply return and be available with factory installed options or field instal...

Page 38: ...resetable circuit breaker on the 24 volt transformer side b Unit shall incorporate a lockout circuit which pro vides reset capability at the space thermostat or base unit should any of the following s...

Page 39: ...vided Simultaneous economizer com pressor operation is also possible Dampers shall fully close on power loss BAS READY ECONOMIZER Outdoor and return air dampers that are interlocked and positioned by...

Page 40: ...e requirements WOOD SKID Allows unit to be handled with 90 forks ECONOMIZER MOTORIZED DAMPER RAIN HOOD DJN E C300 only Contains all hood panels and the hardware for assembling ANTI RECYCLE TIMER Assur...

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