background image

261660-YTG-D-0708

Johnson Controls Unitary Products

37

GUIDE SPECIFICATIONS

GENERAL

Units shall be manufactured by York International Unitary 
Products Group in an ISO 9001 certified facility.

York's Sunline Magnum™ units are convertible single pack-
age units. All models have dual independent refrigerant cir-
cuits for efficient part load operation and maximum comfort 
control. Although the units are primarily designed for curb 
mounting on a roof, they can also be slab-mounted at ground 
level or set on steel beams above a finished roof. Cooling 
only, cooling with gas heat and cooling with electric heat 
models are available with a wide variety of factory-mounted 
options and field-installed accessories to make them suitable 
for almost every application. All units are self-contained and 
assembled on full perimeter base rails with holes in the four 
corners for overhead rigging. Every unit is completely piped, 
wired, charged and tested at the factory to simplify the field 
installation and to provide years of dependable operation. All 
models (including those with an economizer) are suitable for 
either bottom or horizontal duct connections. Models with 
power exhaust are suitable for bottom duct connections only. 
For bottom duct, remove the sheet metal panels from the 
supply and return air openings through the base of the unit. 
For horizontal duct, replace the supply and return air panels 
on the rear of the unit with a side duct flange accessory. All 
supply air blowers are equipped with a belt drive that can be 
adjusted to meet the exact requirements of the job. 

Each unit shall have 4 condenser fan motors. A high static 
drive option is available for applications with a higher CFM 
and/or static pressure requirement. All compressors include 
crankcase heat and internal pressure relief. Every refrigerant 
circuit includes an expansion valve, a liquid line filter-drier, a 
discharge line high pressure switch and a suction line with a 
freezestat and low pressure/loss of charge switch. The unit 
control circuit includes a 75 VA transformer, a 24-volt circuit 
breaker and a relay board with two compressor lockout cir-
cuits, a terminal strip for thermostat wiring, plus an additional 
set of pin connectors to simplify the interface of additional field 
controls. All units have long lasting powder paint cabinets with 
1000 hour salt spray test approval under ASTM-B117 proce-
dures. All 208/230 and 460-volt models are ETL approved. All 
208/230 and 575-volt models are CGA approved. All models 
include a 1-year limited warranty on the complete unit. Com-
pressors and electric heater elements carry an additional 4-
year warranty. Aluminized steel tubular heat exchangers carry 
an additional 9-year warranty.

DESCRIPTION

Units shall be factory-assembled, single packaged, DJ***N 
Electric Cooling/Gas Heat, DJ***C/E Electric Cooling/
Optional Electric Heat, designed for outdoor mounted instal-
lation. The 15,17.5, and 20 ton units shall have minimum 
EER ratings of 11.1. The 25 ton unit shall have a minimum 
EER rating of 10.5.

They shall have built-in field convertible duct connections for 
down discharge supply/return or horizontal discharge supply/
return, and be available with factory installed options or field 
installed accessories. The units shall be factory wired, piped, 
charged with R-22 refrigerant and factory tested prior to ship-
ment. All unit wiring shall be both numbered and color coded. 
All units shall be manufactured in a facility certified to ISO 
9001 standards and the cooling performance shall be rated in 
accordance with DOE and ARI test procedures. Units shall 
be ETL & CGA listed, classified to ANSIZ21.47 standards, UL 
1995/CAN/CSA No. 236-M90 conditions. 

UNIT CABINET

Unit cabinet shall be constructed of G90 galvanized steel, with 
exterior surfaces coated with a non-chalking, powdered paint 
finish, certified at 1000 hours salt spray test per ASTM-B117 
standards. Indoor blower section shall be insulated with a min-
imum 1/2" thick insulation, coated on the airside. Aluminum foil 
faced insulation shall be used in the furnace compartment and 
be fastened with ridged fasteners to prevent insulation from 
entering the air stream. Cabinet panels shall be "large" size, 
easily removable for servicing and maintenance. Full perimeter 
base rails shall be provided to assure reliable transit of equip-
ment, overhead rigging and proper sealing on roof curb appli-
cations. Disposable 2" filters shall be furnished and be 
accessible through a removable access door, sealed airtight. 
Units filter track shall be designed to accommodate either 1" or 
2" filters. Fan performance measuring ports shall be provided 
on the outside of the cabinet to allow accurate air measure-
ments of evaporator fan performance without removing panels 
or creating air by-pass of the coils. Condensate pan shall be 
internally sloped and conform to ASHRAE 62-89 self-draining 
standards. Condensate connection shall be a minimum of 1" 
I.D. female and be a ridged mount connection. Unit shall incor-
porate a fixed outdoor air damper with an outdoor air intake 
opening covered with a bird screen and a rain hood painted to 
match the exterior of the unit.

INDOOR (EVAPORATOR) FAN ASSEMBLY 

Fan shall be a belt drive assembly and include an adjustable- 
pitch motor pulley. Job site selected (B.H.P.) brake horsepower 
shall not exceed the motors nameplate horsepower rating, plus 
the service factor. Units shall be designed not to operate above 
service factor. Fan wheel shall be double-inlet type with for-
ward-curved blades, dynamically balanced to operate smoothly 
throughout the entire range of operation. Airflow design shall be 
constant air volume.

A variable air volume (VAV) option using a variable frequency 
drive (VFD) is available for applications requiring a constant 
supply duct static pressure. Units equipped for VAV shall be 
controlled by a duct pressure transducer with a 0 - 5” WC pres-
sure range. The pressure transducer shall provide a 0 - 5 VDC 
output signal to a VAV control board which, in turn shall provide 
a 2 - 10 VDC speed reference signal to the VFD. The VAV con-
trol board shall operate using factory-installed Supply Air, 
Return Air and Outside Air Temperature Sensors. Units 
equipped with VFD’s shall have factory-installed manual 
bypass as an option.

Summary of Contents for DJ 300

Page 1: ...ow pressure loss of charge switches and freezestats Scroll compressors Two stage heating provided by dual independent heat exchangers with aluminized steel tubes redundant gas valves spark ignition wi...

Page 2: ...FOR DJ300 13 Tbl Pg 8 ALTITUDE CORRECTION FACTORS 14 9 SUPPLY AIR BLOWER PERFORMANCE 15 TON COOLING ONLY 180 MBH BOTTOM DUCT CONNECTIONS 16 10 SUPPLY AIR BLOWER PERFORMANCE 17 5 TON COOLING ONLY 210...

Page 3: ...Switch Hinged Filter Door Tool Free Access Panels BG Coil Guard Dirty Filter Switch Hinged Filter Door Tool Free Access Panels BH Phase Monitor Coil Guard Dirty Filter Switch Hinged Filter Door Tool F...

Page 4: ...compressor discharge bypass valve is available for low cooling load applications Simplicity Controls Simplicity control boards have standardized a number of features previously available only as optio...

Page 5: ...rs The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling The rainhood is painted to match the basic un...

Page 6: ...modate other vendor s drives depend ing on their size In order to utilize the unit s mounting bracket the maximum recommended drive dimensions are as follows For 5 hp motor applications 13 H x 6 W x 7...

Page 7: ...is factory installed Includes air supply sensor return air sensor dirty filter indicator switch and air proving switch YORK COMMERCIAL COMFORT SYSTEM YCCS Provides rooftop system integration for YCCS...

Page 8: ...alti tudes up to 6 000 feet This accessory supplements the basic propane conversion kit SIDE DUCT FLANGES One inch flanges replace the supply and return air panels on the rear of the unit to accommod...

Page 9: ...2 2 EER Energy Efficiency Ratio at full load the cooling capacity in Btu s per hour Btuh divided by the power input in watts expressed in Btuh per watt Btuh watt IPLV3 3 IPLV Integrated Part Load Valu...

Page 10: ...18 3 105 4 92 6 79 8 5250 72 189 7 14 51 123 4 108 2 93 1 77 9 62 7 178 3 15 95 118 9 103 7 88 6 73 4 58 2 67 172 3 14 24 154 6 139 5 124 3 109 1 94 0 78 8 63 6 161 8 15 70 150 1 134 9 119 8 104 6 89...

Page 11: ...6 111 5 94 4 77 3 6500 72 218 3 17 77 143 8 125 0 106 3 87 5 68 7 204 8 19 63 137 9 119 1 100 3 81 6 62 8 67 202 6 17 33 183 9 165 1 146 4 127 6 108 8 90 1 71 3 189 9 19 18 178 3 159 5 140 8 122 0 10...

Page 12: ...112 7 7000 72 250 6 20 15 162 5 142 2 122 0 101 8 81 6 236 4 21 79 157 8 137 5 117 3 97 1 76 9 67 231 3 19 69 206 2 185 9 165 7 145 5 125 3 105 1 84 9 218 5 21 50 199 2 179 0 158 8 138 6 118 4 98 1 7...

Page 13: ...1 136 7 8750 72 306 8 27 83 201 3 176 1 150 8 125 5 100 2 286 9 30 20 195 1 169 8 144 6 119 3 94 0 67 293 9 27 37 259 0 233 7 208 5 183 2 157 9 132 7 107 4 280 1 29 98 253 1 227 9 202 6 177 3 152 0 12...

Page 14: ...the static pressure and BHP Since no temperature data is given we will assume an air temperature of 70 F Table 8 shows the correction factor to be 0 832 Corrected static pressure 1 5 x 0 832 1 248 IWC...

Page 15: ...261660 YTG D 0708 Johnson Controls Unitary Products 15 FIGURE 2 ALTITUDE TEMPERATURE CONVERSION FACTOR...

Page 16: ...0 0 9 5 2 4 7 0 7 5 7 5 1 208 VOLT AND HIGH STATIC DRIVE 965 6 0 1 2 2 9 2 6 1 0 3 6 3 2 0 8 4 0 3 6 0 5 4 7 4 2 0 4 5 0 4 4 980 5 5 1 3 3 0 2 7 1 1 3 7 3 3 0 9 4 1 3 7 0 6 4 8 4 3 0 5 5 1 4 6 1025 4...

Page 17: ...4 5 9 5 0 980 5 0 1 6 5 3 4 5 1 4 5 8 4 9 1 2 6 3 5 3 0 7 6 9 5 8 1010 4 0 1 8 5 8 4 9 1 7 6 3 5 3 1 5 6 9 5 8 1 0 7 5 6 3 1020 3 5 1 9 6 1 5 1 1 8 6 5 5 5 1 6 7 1 6 0 1 1 7 8 6 6 1035 3 0 2 0 6 2 5...

Page 18: ...9 1 2 6 3 5 3 0 7 6 9 5 8 0 2 7 3 6 1 1010 4 0 1 8 5 8 4 9 1 7 6 3 5 3 1 5 6 9 5 8 1 0 7 5 6 3 0 5 7 9 6 7 1020 3 5 1 9 6 1 5 1 1 8 6 5 5 5 1 6 7 1 6 0 1 1 7 8 6 6 0 6 8 3 7 0 1035 3 0 2 0 6 2 5 2 1 9...

Page 19: ...8 3 4 1 0 4 4 3 9 0 8 5 0 4 5 0 6 5 6 5 0 208 VOLT AND HIGH STATIC DRIVE 965 6 0 1 2 2 7 2 5 0 9 3 2 2 9 0 6 3 7 3 3 0 4 4 4 3 9 0 2 5 0 4 5 980 5 5 1 3 2 9 2 6 1 0 3 4 3 0 0 7 3 8 3 4 0 5 4 5 4 0 0 3...

Page 20: ...5 1 0 2 6 9 5 8 980 5 0 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0 4 7 2 6 1 995 4 5 2 1 4 5 3 9 1 6 5 5 4 7 1 1 6 4 5 4 0 5 7 5 6 3 1025 3 5 2 3 4 9 4 1 1 8 5 8 4 9 1 3 6 7 5 7 0 7 8 0 6 7 1050 2 5 2 5 5...

Page 21: ...980 5 0 1 9 4 5 3 8 1 5 5 4 4 5 1 0 6 3 5 3 0 4 7 2 6 1 0 1 8 5 7 1 995 4 5 2 1 4 5 3 9 1 6 5 5 4 7 1 1 6 4 5 4 0 5 7 5 6 3 0 2 8 6 7 3 1025 3 5 2 3 4 9 4 1 1 8 5 8 4 9 1 3 6 7 5 7 0 7 8 0 6 7 1050 2...

Page 22: ...9 7 0 3 13 7 11 2 1215 4 0 2 7 8 6 7 0 2 1 10 4 8 5 1 4 12 3 10 1 0 6 14 3 11 7 1255 3 0 3 0 9 1 7 4 2 4 11 0 9 0 1 7 12 9 10 6 0 9 15 0 12 3 1290 2 0 3 2 9 5 7 8 2 7 11 5 9 4 2 0 13 5 11 1 1 2 15 6...

Page 23: ...CE IWG CFM 15 TON 17 5 TON 20 TON 25 TON 4500 6000 7200 6000 7500 9000 6000 8000 9400 7500 10000 12500 WET INDOOR COIL 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 ELECTRIC HEAT OPTIONS 18 KW 0 3 0...

Page 24: ...100 1 1 7 2 0 0 None 0 0 36 1 45 E18 18 0 1 21 7 36 1 45 E36 36 0 2 43 3 63 1 70 E54 54 0 2 65 0 74 0 90 E72 72 0 2 86 6 95 6 110 575 8 3 78 0 9 5 9 0 0 None 0 0 28 2 35 E18 18 0 1 17 3 29 0 35 E36 3...

Page 25: ...17 3 114 1 9 10 0 0 0 None 0 0 56 5 70 E18 18 0 1 21 7 56 5 70 E36 36 0 2 43 3 66 6 70 E54 54 0 2 65 0 77 5 90 E72 72 0 2 86 6 99 1 110 575 13 5 80 1 5 8 2 0 0 None 0 0 44 6 50 E18 18 0 1 17 3 44 6 5...

Page 26: ...100 1 1 7 2 5 0 None 0 0 41 1 50 E18 18 0 1 21 7 42 3 50 E36 36 0 2 43 3 69 4 70 E54 54 0 2 65 0 80 2 90 E72 72 0 2 86 6 101 9 110 575 8 3 78 0 9 5 9 4 0 None 0 0 32 2 40 E18 18 0 1 17 3 34 0 40 E36 3...

Page 27: ...7 3 114 1 9 10 0 5 0 None 0 0 61 5 70 E18 18 0 1 21 7 61 5 70 E36 36 0 2 43 3 72 9 80 E54 54 0 2 65 0 83 7 90 E72 72 0 2 86 6 105 4 110 575 13 5 80 1 5 8 2 4 0 None 0 0 48 6 60 E18 18 0 1 17 3 48 6 60...

Page 28: ...1 3 3 4 3 4 NOM CFM TOTAL Each 4 000 4 000 5 000 5 000 CONDENSER COIL ROWS DEEP 2 FINS PER INCH 20 FACE AREA Sq Ft 63 8 COMPRESSOR Qty Per Unit SCROLL 2 FILTERS QUANTITY PER UNIT 12 X 24 X 2 12 TOTAL...

Page 29: ...e unit control box 3Second stage heating is not required on units with a single stage electric heater 4Terminals A1 and A2 provide a relay output to close the outdoor economizer dampers when the therm...

Page 30: ...ESS DOT PLUG For pressure drop reading BLOWER COMPARTMENT ACCESS Auxiliary C GAS SUPPLY ENTRY CONTROL BOX ACCESS VENT AIR OUTLET HOODS BLOWER MOTOR ACCESS Location of Optional VFD Bypass BLOWER ACCESS...

Page 31: ...er exhaust option The covering consists of a heavy black paper composition 3 Replace the side supply and return air compartment panels For side duct applications 1 Replace the side panels on the suppl...

Page 32: ...CLEARANCES LOCATION CLEARANCE Front 36 Rear 24 Less Economizer 49 With Economizer Left Side Filter Access 24 Less Economizer 36 With Economizer 3 Right Side Cond Coil 36 Below Unit1 1 Units may be in...

Page 33: ...261660 YTG D 0708 Johnson Controls Unitary Products 33 FIGURE 7 UNIT CENTER OF GRAVITY FIGURE 8 TYPICAL UNIT APPLICATIONS ROOF JACK INSTALLATION ROOF CURB INSTALLATION SLAB ON GROUND INSTALLATION...

Page 34: ...899 899 481 300 Elec 2846 496 927 927 496 180 Gas 2660 302 316 453 590 565 434 210 Gas 2928 340 340 488 636 636 488 240 Gas 2960 344 344 493 643 643 493 300 Gas 3046 354 354 508 661 661 508 180 Elec 2...

Page 35: ...ll dimension of the ducts allows duct work penetration between roof joists that are spaced on 72 centers Note Ducts can be installed into the curb from the roof All electrical and gas line connections...

Page 36: ...K TERMINALS ON A LIMITED NUMBER OF THERMOSTATS 3 1 2 4 3 1 2 4 Second stage heating not required on single stage heating units Second stage cooling not required on single stage cooling units Jumper is...

Page 37: ...10 5 They shall have built in field convertible duct connections for down discharge supply return or horizontal discharge supply return and be available with factory installed options or field instal...

Page 38: ...resetable circuit breaker on the 24 volt transformer side b Unit shall incorporate a lockout circuit which pro vides reset capability at the space thermostat or base unit should any of the following s...

Page 39: ...vided Simultaneous economizer com pressor operation is also possible Dampers shall fully close on power loss BAS READY ECONOMIZER Outdoor and return air dampers that are interlocked and positioned by...

Page 40: ...e requirements WOOD SKID Allows unit to be handled with 90 forks ECONOMIZER MOTORIZED DAMPER RAIN HOOD DJN E C300 only Contains all hood panels and the hardware for assembling ANTI RECYCLE TIMER Assur...

Reviews: