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035-19047-002-A-1103

Unitary Products Group

3

INPUT

The correct heat capacity of the furnace is regulated by
the burner orifices and the gas pressure. The proper
orifices are furnished but the gas pressure regulator
must be adjusted by the installer or gas utility service
technician.

OPERATING INSTRUCTIONS

TO SHUT DOWN THE FURNACE:

1.

Close the main gas shutoff valve(s).

2.

Turn off the electric power supply.

TO LIGHT THE FURNACE:

1.

Do not attempt to light manually.

2.

Open the main gas shutoff valve(s).

3.

Adjust the set point of the room thermostat above 
the temperature in the space.

4.

Turn on the electric power supply.

5.

The draft fan will operate. After an adequate purge 
time, the electric spark igniter will light the burners.

6.

The burners will extinguish and relight automati-
cally upon the demand of the room thermostat.

VENT SAFETY SYSTEM:

This gas furnace is equipped with a manual reset high
temperature sensor or rollout switch which in the
unlikely event of a sustained main burner flame rollout
will shut off the flow of gas by closing the main gas
valve. The ignition modules will also be disabled, pre-
venting the flow of gas to the valve. The switch is
located inside the gas heat access panel above the
burner inlet. Flame rollout can be caused by blockage
of the power vent system, improper gas pressure or
adjustment. If this event occurs the furnace will not
operate properly. The gas supply to the furnace should
be shut off and no attempt should be made to place the
furnace in operation. The system should be inspected
by a qualified service technician. Refer to Figure 2 for a
typical installation.

100% SHUT OFF:

The ignition modules are designed for 100% shut-off. If
the furnace fails to ignite after three ignition attempts,
the flow of gas will be shut off and the ignition module
will lock out. The module can be reset by:

A. Turning the system switch on the room thermostat 

to the “OFF” position and back to the “HEAT” posi-
tion.

B. Decreasing the set point of the room thermostat 

below the temperature in the conditioned space 
and returning it to its original setting.

C. Opening and closing the unit's main disconnect 

switch.

     

  

If the furnace continues to lock out, a qualified service
technician should be called to determine the cause of
the problem.   

FIGURE 2-

TYPICAL INSTALLATION

ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result
in dangerous operation, serious injury, death or prop-
erty damage.

Improper servicing could result in dangerous opera-
tion, serious injury, death or property damage.

Before servicing, disconnect all electrical power 
to furnace.

When servicing controls, label all wires prior to 
disconnecting. Reconnect wires correctly.

Verify proper operation after servicing.

Prior to any of the following maintenance procedures,
shut off all power to the unit to avoid personal injury.

M a i n   G a s

S h u t - o f f   V a l v e

F i e l d   I n s t a l l e d

( M o u n t e d   E x t e r n a l l y )

Summary of Contents for DF078 Series

Page 1: ...HNICIAN 6 REPLACEMENT PARTS 7 The manufacturer recommends that the User read all sections of this manual and keep the manual for future reference FIRE OR EXPLOSION HAZARD Failure to follow safety warn...

Page 2: ...ent is well supported and there are no signs of deterioration The manufacturer recommends that main burner ignition device and controls are inspected by a qualified service techni cian before each hea...

Page 3: ...erate properly The gas supply to the furnace should be shut off and no attempt should be made to place the furnace in operation The system should be inspected by a qualified service technician Refer t...

Page 4: ...Check that the unit s physi cal support concrete slab or roof curb is sound and not in need of repair Make sure there are no gaps between the roof curb and the unit where rain could leak into the bui...

Page 5: ...osition Slide filters all the way into the filter racks provided When more than one filter in a filter rack is required they must butt each other when sliding into position Replace the filter access p...

Page 6: ...coil should be done Cleaning should be as often as necessary to keep the coil clean Clean any debris and dirt from the outside coil face with a brush being careful not to damage the fins If extremely...

Page 7: ...____________________________________ The owner should keep this information in a place where it can be found if needed for warranty purposes SINGLE PACKAGE AIR CONDITIONER GAS ELECTRIC 6 5 TON REPLACE...

Page 8: ...o change without notice Printed in U S A 035 19047 002 A 1103 Copyright by Unitary Products Group 2003 All rights reserved Supersedes 035 19047 001 B 1102 Unitary 5005 Norman Products York OK Group Dr...

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