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268723-BIM-C-0908

18

Johnson Controls Unitary Products

Maintenance

Normal Maintenance

Periodic maintenance consists of changing or cleaning filters 
and general cleaning of the outdoor coil.

FILTERS -

 Inspect once a month. Replace Disposable or clean 

Permanent Type as necessary. DO NOT replace Permanent 
Type with Disposable.

MOTORS -

 Indoor and outdoor fan motors are permanently 

lubricated and require no  maintenance.

OUTDOOR COIL -

 Dirt should not be allowed to accumulate on 

the outdoor coil surface or other parts in the air circuit. Cleaning 
should be as often as necessary to keep the coil clean. Use a 
brush, vacuum cleaner attachment, or other suitable means. If 
water is used to clean the coil, be sure that the power to the unit 
is shut off prior to cleaning.

Troubleshooting

G & W

ON

FAN INSTANT ON
HEATER BANK 1, 2 & 3 ELEC. HEAT INSTANT ON
HEATER BANK 4, 5 & 6 ELEC. HEAT 10 SEC. DELAY ON

OFF

HEATER BANK 4, 5 & 6 ELEC. HEAT INSTANT OFF
HEATER BANK 1, 2 & 3 ELEC. HEAT  SEC. DELAY OFF
FAN 10 SEC. DELAY OFF

G & Y & W

ON

FAN INSTANT ON
COMPRESSOR AND OUTDOOR FAN INSTANT ON
SYSTEM OPERATES IN HEATING
HEATER BANK 1, 2 & 3 ELEC. HEAT INSTANT ON
HEATER BANK 4, 5 & 6 ELEC. HEAT 10 SEC. DELAY ON

OFF

COMPRESSOR AND OUTDOOR FAN INSTANT OFF
HEATER BANK 4, 5 & 6 ELEC. HEAT INSTANT OFF
HEATER BANK 1, 2 & 3 ELEC. HEAT  SEC. DELAY OFF
FAN 60 SEC. DELAY OFF

W

ON

FAN INSTANT ON
HEATER BANK 1, 2 & 3 ELEC. HEAT INSTANT ON
HEATER BANK 4, 5 & 6 ELEC. HEAT 10 SEC. DELAY ON

OFF

HEATER BANK 4, 5 & 6 ELEC. HEAT INSTANT OFF
HEATER BANK 1, 2 & 3 ELEC. HEAT  SEC. DELAY OFF
FAN 10 SEC. DELAY OFF

Table 15: Thermostat Signals (Three Phase Units) (Continued)

Signal

State

Board Function

Prior to any of the following maintenance procedures, 
shut off all power to the unit, to avoid personal injury.

Exercise care when cleaning the coil so that the coil fins 
are not damaged.

Do not permit the hot condenser air discharge to be 
obstructed by overhanging structures or shrubs.

Troubleshooting of components necessarily requires 
opening the electrical control box with the power 
connected to the unit.  Use extreme care when working 
with live circuit!  Check the unit nameplate for the correct 
range before making any connections with line 
terminals.

The wire number or color and terminal designations 
referred to may vary.  Check the wiring label inside the 
control box access panel for the correct wiring.

Summary of Contents for BUZ024

Page 1: ...heat pumps designed for outdoor installation on a roof top or a slab Field installed electric heater accessories are available to provide supplemental electric heat combined with electric cooling and...

Page 2: ...mited to building electrical and mechanical codes Before performing service or maintenance operations on unit turn off main power switch to unit Electrical shock could cause personal injury Improper i...

Page 3: ...denser Fan Motor Highly Efficient Enhanced Copper Tube Aluminum Fin Indoor Coil Highly Efficient Enhanced Copper Tube Aluminum Fin Outdoor Coil Decorative Protective Coil Guard 5 Speed Direct Drive Bl...

Page 4: ...the place of installation Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails Spreader bars whose length exceeds the largest dimension across the unit MUST...

Page 5: ...SIDE RETURN AIR OPENING SIDE SUPPLY AIR OPENING LOW VOLTAGE CONN 7 8 DIA KNOCKOUT HIGH VOLTAGE CONN 1 31 32 DIA KNOCKOUT HIGH VOLTAGE CONN 7 8 DIA KNOCKOUT A 3 3 4 1 1 2 2 1 2 2 3 8 4 1 2 49 1 8 28 1...

Page 6: ...T 26 3 4 CONDENSATE DRAIN 3 4 NPTF LOW VOLTAGE CONN 7 8 DIA KNOCKOUT HIGH VOLTAGE CONN 1 31 32 x 7 8 KNOCKOUT 22 1 2 43 1 2 40 1 2 4 14 1 2 28 3 8 14 1 2 BACK 3 3 8 SIDE RETURN AIR OPENING 14 1 2 3 1...

Page 7: ...bottom supply and return air duct openings Roof Curb On applications when a roof curb is used the unit must be positioned on the curb so the front of the unit is tight against the curb Filters Single...

Page 8: ...and or local ordinances The unit must be electrically grounded in accordance with local codes or in their absence with the N E C C E C Voltage tolerances which must be maintained at the compressor te...

Page 9: ...led 24 volt wire Only required on units with supplemental electric heat PROGRAMMABLE THERMOSTAT ONLY THERMOSTAT UNIT CONTROL BOARD TERMINAL STRIP 24 VOLT TRANSFORMER NOTE HEAT ANTICIPATOR SHOULD BE SE...

Page 10: ...5 2 54 2 62 5 94 2 104 6 100 110 208 230 3 60 11 5 77 18 1 2 6 0 None 21 6 30 2NH04501025 7 5 10 1 20 8 24 1 47 6 51 6 50 60 2NH04501525 11 3 15 1 31 3 36 1 60 7 66 7 70 70 460 3 60 5 1 35 8 0 8 3 0 N...

Page 11: ...R410a R410a R410a R410a R410a R410a Refrigerant charge lb oz 6 0 7 4 9 6 12 0 10 10 11 8 ARI HEATING PERFORMANCE 47 F Capacity Rating Mbh 22 2 27 8 32 8 40 0 45 5 56 0 System Power Kw COP 3 4 3 3 3 0...

Page 12: ...Direct Direct Direct Direct Direct Direct No speeds 1 1 1 1 1 1 Number of motors 1 1 1 1 1 1 Motor HP each 1 4 1 4 1 4 1 4 1 4 1 2 RPM 850 850 850 850 850 1100 Nominal total CFM 1800 1800 2400 2400 30...

Page 13: ...030 1922 746 1069 1829 746 1104 1712 728 1134 1528 659 1146 High 5 2214 968 1104 2089 918 1121 1949 859 1136 1785 787 1148 1576 689 1154 Table 8 Bottom Duct Application Size Tons Blower Speed Setting...

Page 14: ...0 700 0 01 0 00 0 02 0 03 800 0 01 0 01 0 02 0 03 900 0 01 0 01 0 02 0 04 1000 0 02 0 01 0 02 0 04 1100 0 03 0 01 0 03 0 05 1200 0 04 0 02 0 03 0 06 1300 0 04 0 03 0 03 0 07 1400 0 04 0 04 0 03 0 08...

Page 15: ...or cooling has been satisfied the 24 volt Y signal is removed and the M1 contactor is de energized When the fan switch on the thermostat is in the ON position the indoor blower motor continues to run...

Page 16: ...bit feature prohibits defrost if the coil temperature is above 40 F A forced defrost feature puts the system into a defrost period every 6 hours and 4 minutes to recirculate lubricants unless the coil...

Page 17: ...VALVE ENERGIZED SYSTEM OPERATES IN COOLING COMPRESSOR AND OUTDOOR FAN INSTANT OFF FAN 60 SEC DELAY OFF FAN INSTANT ON OFF COMPRESSOR AND OUTDOOR FAN INSTANT ON AFTER ANTI SHORT CYCLE DELAY SYSTEM OPE...

Page 18: ...OPERATES IN HEATING HEATER BANK 1 2 3 ELEC HEAT INSTANT ON HEATER BANK 4 5 6 ELEC HEAT 10 SEC DELAY ON OFF COMPRESSOR AND OUTDOOR FAN INSTANT OFF HEATER BANK 4 5 6 ELEC HEAT INSTANT OFF HEATER BANK 1...

Page 19: ...268723 BIM C 0908 Johnson Controls Unitary Products 19 Typical Wiring Diagrams Typical BUZ024 060 Heat Pump 208 230 1 60 volt Wiring Diagram...

Page 20: ...268723 BIM C 0908 20 Johnson Controls Unitary Products Typical BUZ030 060 Heat Pump 230 3 60 volt Wiring Diagram...

Page 21: ...268723 BIM C 0908 Johnson Controls Unitary Products 21 Typical BUZ030 060 Heat Pump 460 3 60 volt Wiring Diagram...

Page 22: ...only Manifold sets must be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect H...

Page 23: ...268723 BIM C 0908 Johnson Controls Unitary Products 23...

Page 24: ...change without notice Printed in U S A 268723 BIM C 0908 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 268723 BIM B 0807 Johnson Controls Unitary Products 5005 York Drive Norma...

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