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036-21490-002-A-0204

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

TECHNICAL GUIDE 

SUNLINE 2000™ - BP 180

SUNLINE MAGNUM™ - BP 240

SINGLE PACKAGE
HEAT PUMPS

ASHRAE 90.1 COMPLIANT

MODEL BP180 and BP240

15 and 20 NOMINAL TONS

9.9 EER (15 TON) and 10.3 EER (20 TON)

                     

®  

BP 180

BP 240

DESCRIPTION

York Sunline 2000™ BP 180 & Sunline Magnum™ BP 240 
Heat Pumps are convertible single package units. All models 
have dual refrigerant circuits for efficient part load operation. 
Although the units are primarily designed for curb mounting 
on a roof, they can also be slab-mounted at ground level or 
set on steel beams above a finished roof.

These heat pumps utilize a unique ambient compensated 
time-temperature defrost system. The defrost module auto-
matically increases the time interval between defrost cycles 
as the outdoor ambient temperature decreases. This helps to 
eliminate unnecessary and costly defrosts.

All units include:

Simplicity

™ Control Board

Powder Paint finish that meets ASTM-B-117 750 hour 
salt spray standards

Two-stage cooling provided by dual independent refrig-
eration circuits with expansion valves, filter-driers, high 
and low pressure/loss of charge switches and freez-
estats

Hermetically sealed compressors with crankcase heat-
ers

Permanently lubricated motors

Bottom or side air discharge configuration capability 
(field convertible)

Belt Drive Blower Motor

Manufactured under the quality standards of ISO9001

Twenty-four volt control circuit with compressor lock-out

Zero-25% fixed air damper with hood

Copper tube/aluminum fin coils

Easy access to all components

Rigging holes in base rails for lifting

Single point power connection

Complete factory package - tested, charged and wired

Agency approvals on all units

WARRANTY

Factory Limited Parts Warranty

One-year parts warranty

A Five-year parts warranty on the compressor and
electric heat elements.

Summary of Contents for BP 180

Page 1: ...ture decreases This helps to eliminate unnecessary and costly defrosts All units include Simplicity Control Board Powder Paint finish that meets ASTM B 117 750 hour salt spray standards Two stage cool...

Page 2: ...ENSIONS 15 20 TON 30 15 ROOF CURB BENEFITS 30 16 UNIT AND CURB APPLICATIONS 31 17 TYPICAL APPLICATIONS 15 TON 31 18 TYPICAL UNIT APPLICATIONS 20 TON 31 19 TYPICAL ROOF TOP INSTALLATION 15 TON SHOWN 32...

Page 3: ...c heat G Std Mtr Drive 4 Filters Single Input Econ R Options 3 4 H Std Mtr Drive 4 Filters Single Input Econ Power Exhaust S Option 5 L Std Mtr Drive BAS Ready Econ No BAS Controller w 2 Pleated Filte...

Page 4: ...oat Evap Cond Coils CP CPC Controller DFS APS Technicoat Evap Cond Coils Phase Monitor CQ CPC Controller DFS APS Technicoat Evap Cond Coils Coil Guard CR CPC Controller DFS APS Technicoat Evap Cond Co...

Page 5: ...ell Excel 10 Controller DFS APS Technicoat Cond Coil Phase Monitor Hinged Filter Door Tooless Access Panels GG Honeywell Excel 10 Controller DFS APS Technicoat Cond Coil Coil Guard Hinged Filter Door...

Page 6: ...chnicoat Evap Cond Coils NP Novar ETC 3 Controller DFS APS Technicoat Evap Cond Coils Phase Monitor NQ Novar ETC 3 Controller DFS APS Technicoat Evap Cond Coils Coil Guard NR Novar ETC 3 Controller DF...

Page 7: ...Condenser Coil Phase Monitor Dirty Filter Switch Hinged Filter Door Tooless Access Panels UG Technicoat Condenser Coil Coil Guard Dirty Filter Switch Hinged Filter Door Tooless Access Panels UH Techni...

Page 8: ...itional assis tance Optionally the control board can be pro grammed to lockout the compressors when the outdoor air temperature is low or when free cooling is available Anti Short Cycle Protection To...

Page 9: ...E OUTLET This 110 volt outlet can be powered by the unit with a stepdown transformer or you may order the unit with a non powered conve nience outlet that can be wired in the field DISCONNECT SWITCH F...

Page 10: ...o relieve internal building air pressure on units with an economizer without power exhaust This accessory includes a rain hood a bird screen and a fully assembled damper With bottom duct connections t...

Page 11: ...RMINAL BLOCK For Single Point Power Supply With Electirc Heat KNOCKOUT FOR SIDE CONTROL WIRING AND SIDE POWER WIRING ENTRY BOTTOM CONTROL WIRING ENTRY ELECTRIC HEATER LOCATION OPTION BELT DRIVE BLOWER...

Page 12: ...40 226 10 3 10 2 218 3 4 129 2 1 18 36 54 72 HEAT PUMP WITH ELECTRIC HEAT MODEL MBH EER IPLV BP180E18 164 9 9 9 5 BP180E36 164 9 9 9 5 BP180E54 162 9 8 9 4 BP180E72 160 9 8 9 4 BP240E18 226 10 3 10 2...

Page 13: ...65 0 13 12 165 0 165 0 165 0 144 1 123 3 102 4 81 5 57 169 1 11 99 169 1 169 1 169 1 148 2 127 3 106 5 85 6 163 8 13 25 163 8 163 8 163 8 142 9 122 1 101 2 80 3 AIR ON EVAPORATOR COIL TEMPERATURE OF A...

Page 14: ...154 2 128 3 217 17 7 216 8 216 8 216 8 190 9 165 0 139 0 113 1 57 228 0 16 2 228 0 228 0 228 0 202 1 176 2 150 2 124 3 215 17 5 214 7 214 7 214 7 188 7 162 8 136 9 110 9 AIR ON EVAPORATOR COIL TEMPER...

Page 15: ...3 100 9 77 6 N A N A 67 197 1 23 3 182 1 179 4 165 6 142 2 118 9 95 6 72 3 62 179 4 23 0 182 1 182 1 179 4 160 7 137 4 114 0 90 7 57 182 1 22 8 182 1 182 1 179 4 158 7 135 4 112 1 88 8 8350 72 221 3 2...

Page 16: ...00 55 MBH 46 67 89 110 132 153 175 196 KW 7 8 8 3 8 8 9 4 9 9 10 4 10 9 11 4 70 MBH 42 64 85 106 128 149 171 192 KW 9 8 10 3 10 9 11 4 11 9 12 4 12 9 13 4 80 MBH 43 65 86 108 129 150 172 193 KW 11 5 1...

Page 17: ...MBH 48 76 105 134 162 191 220 248 KW 10 4 11 0 11 5 12 1 12 6 13 2 13 7 14 3 70 MBH 43 72 101 129 158 187 215 244 KW 12 2 12 7 13 3 13 8 14 4 14 9 15 5 16 0 80 MBH 37 65 94 123 152 180 209 238 KW 13 6...

Page 18: ...208 VOLT AND HIGH SPEED DRIVE ACCESSORY 965 6 0 1 2 2 9 2 6 1 0 3 6 3 2 0 8 4 0 3 6 0 5 4 7 4 2 0 4 5 0 4 4 980 5 5 1 3 3 0 2 7 1 1 3 7 3 3 0 9 4 1 3 7 0 6 4 8 4 3 0 5 5 1 4 6 1025 4 5 1 5 3 2 2 9 1...

Page 19: ...6 6 9 5 8 0 1 7 3 6 1 1010 4 0 1 7 5 8 4 9 1 6 6 3 5 3 1 4 6 9 5 8 0 9 7 5 6 3 0 4 7 9 6 7 1020 3 5 1 8 6 1 5 1 1 7 6 5 5 5 1 5 7 1 6 0 1 0 7 8 6 6 0 5 8 3 7 0 1035 3 0 1 9 6 2 5 2 1 8 6 8 5 7 1 6 7 4...

Page 20: ...TANCES1 DESCRIPTION RESISTANCE IWG CFM 15 TON 20 TON 4500 6000 7200 6000 8000 9400 WET INDOOR COIL 0 1 0 1 0 1 0 1 0 1 0 1 ELECTRIC HEAT OPTIONS 18 KW 0 1 0 1 0 1 0 1 0 1 0 1 36 KW 0 1 0 2 0 3 0 1 0 2...

Page 21: ...p o s i t i o n 2 4 V o l t T r a n s f o r m e r T O R E M O T E S E N S O R 2 E T 0 4 7 0 1 3 2 4 I F U S E D O C C W 1 W 2 Y 1 G Y 2 X R S D C R E M O T E M I N P O S FIGURE 4 FIELD WIRING 24 VOLT...

Page 22: ...NNECT T E R M I N A L B L O C K T B 1 G R O U N D L U G T H R E E P H A S E P O W E R S U P P L Y F A C T O R Y O R F I E L D S U P P L I E D D I S C O N N E C T TABLE 12 VOLTAGE LIMITATIONS POWER SUP...

Page 23: ...3 126 1 150 E36 36 0 2 86 6 126 3 150 E54 54 0 2 129 9 147 9 175 E72 72 0 2 173 2 191 2 225 460 11 0 90 2 2 7 2 0 0 0 0 36 4 45 E18 18 0 1 21 7 63 4 70 E36 36 0 2 43 3 63 4 70 E54 54 0 2 65 0 74 0 90...

Page 24: ...136 2 150 E36 36 0 2 86 6 138 8 150 E54 54 0 2 129 9 160 4 175 E72 72 0 2 173 2 203 7 225 460 11 0 90 2 2 7 2 5 0 0 0 41 4 50 E18 18 0 1 21 7 68 4 70 E36 36 0 2 43 3 69 4 70 E54 54 0 2 65 0 80 2 90 E7...

Page 25: ...ach 30 30 FAN MOTOR HP Each 1 25 3 4 NOM CFM TOTAL Each 6500 5000 OUTDOOR COIL ROWS DEEP 3 2 FINS PER INCH 15 20 FACE AREA Sq Ft 36 0 63 8 COMPRESSOR Qty Per Unit SCROLL 2 2 AIR FILTERS QUANTITY PER U...

Page 26: ...15 TON RETURN AIR SUPPLY AIR OUTDOOR AIR OUTDOOR AIR Economizer All dimensions are in inches They are subject to change without notice Certified dimensions will be provided upon request FIGURE 7 UNIT...

Page 27: ...shipped with the bottom duct openings covered An accessory flange kit is avail able for connecting side ducts For bottom duct applications 1 Remove the side panels from the supply and return air compa...

Page 28: ...8 2 FIGURE 11 CENTER OF GRAVITY APPROXIMATE CENTER OF GRAVITY OUTDOOR COIL END OF UNIT BACK FRONT 92 125 15 TON 136 20 TON 45 15 TON 46 20 TON 60 15 TON 47 20 TON DUCT COVERS Units are shipped with t...

Page 29: ...IX POINT LOADS UNIT 4 POINT LOADS LBS TOTAL A B C D 180 2190 513 510 558 559 240 2840 495 925 925 495 NOTE These weights are with economizer and 72 kW electric heat A D C E B F A D B C UNIT 6 POINT LO...

Page 30: ...036 21490 002 A 0204 30 Unitary Products Group FIGURE 14 ROOF CURB DIMENSIONS 15 20 TON FIGURE 15 ROOF CURB BENEFITS...

Page 31: ...4 Unitary Products Group 31 FIGURE 16 UNIT AND CURB APPLICATIONS FIGURE 17 TYPICAL APPLICATIONS 15 TON FIGURE 18 TYPICAL UNIT APPLICATIONS 20 TON ROOF JACK INSTALLATION ROOF CURB INSTALLATION SLAB ON...

Page 32: ...CONTROL TERMINAL BLOCK TERMINALS ON A LIMITED NUMBER OF THERMOSTATS 3 1 2 4 3 1 2 4 Second stage heating not required on single stage heating units Second stage cooling not required on single stage c...

Page 33: ...s of 9 8 15 ton and 10 2 20 ton They shall have built in field convertible duct connections for down discharge supply return or horizontal discharge supply return and be available with factory install...

Page 34: ...y devices trip a LED light emitting diode indicator shall flash a diagnostic code that indicates which safety switch has tripped d Unit shall incorporate AUTO RESET compressor over temperature over cu...

Page 35: ...ust the outdoor and return air damper assembly to take in the design CFM of outdoor air to meet the ventilation requirements of the conditioned space during normal operation Whenever the indoor fan mo...

Page 36: ...o change without notice Printed in U S A 036 21490 002 A 0204 Copyright by Unitary Products Group 2004 All rights reserved Supersedes 036 21490 001 A 1202 Unitary 5005 Norman Products York OK Group Dr...

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