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 036-21366-007-A-1205

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Unitary Products Group

FAN SYSTEM - All 2-1/2, 3, 3-1/2 and 4 ton models operate 
over a wide range of design conditions with a constant CFM, 
electrically commutated (ECM) fan motor. These units easily 
match all types of applications and provide greater on site 
flexibility to match comfort requirement. These models have 2 
cooling speeds and a single heating speed. The cooling 
speed is factory set and can be field adjusted to a second 
speed. The heating speed is factory set to maintain mid point 
rise at the units heating input. It cannot be field adjusted. This 
allows maximum comfort conditions.

Two ton models operate over a wide range of design condi-
tions with a 3-speed direct-drive fan motor. These single 
phase models have the Comfort-Match system that allows 
different speed taps for heating or cooling operations.

SIMPLE CONTROL CIRCUIT - A low voltage printed circuit 
board contains a diagnostic indicator light and a low voltage 
terminal strip. An additional set of pin connectors is also pro-
vided to simplify the field interface of external controls. Mate-
n-lock plug connectors are used. The electrical control box is 
not located in the compressor compartment. The controls are 
mounted on a Control-Tilt control panel to allow the access 
cover to be removed for trouble shooting and maintenance 
without affecting the normal system operating pressures. All 
wiring internal to the unit is color/number coded.

PROTECTED COMPRESSOR - The compressor is internally 
protected against high pressure and temperature. This is 
accomplished by the simultaneous operation of high pressure 
relief valve and a temperature sensor which protect the com-
pressor if undesirable operating conditions occur.

EXCLUSIVE COIL DESIGN - Grooved copper tubes and 
enhanced aluminum fin construction improves heat transfer 
for maximum efficiency and durability.

HEAT EXCHANGERS - Are corrosion-resistant, aluminized-
steel tubular construction to provide long-life, trouble-free 
operation. The unique blow-through design also assures that 
condensate does not collect in humid areas when in the cool-
ing cycle. This adds to longer heat exchanger life and higher 
long term efficiencies.

POST PURGE INDUCED DRAFT COMBUSTION - Exhausts 
combustion products from the heat exchanger upon comple-
tion of the heating cycle to prolong the heat exchanger life.

SELF DIAGNOSTIC FAN CONTROL MODULE - Due to this 
self diagnostic control, less on site time is required to trouble 
shoot these units.

HOT SURFACE TO PILOT IGNITION - Provides faster heat 
delivery. This ignition is highly reliable, durable and elimi-
nates nuisance lockouts. Also assures starts in damp condi-
tions.

MULTI PORT IN-SHOT BURNERS - No field adjustment is 
required to mix the air and gas. These burners are con-
structed of high-grade corrosion-resistant, aluminized-steel.

LOW MAINTENANCE - Long life, permanently lubricated 
condenser and evaporator fan motor bearings need no 
annual maintenance adding greater reliability to the unit. 
Blower assembly can be easily cleaned by the unique Slip- 
Track slide-out blower assembly.

SECURED SERVICE ACCESS PORTS - Protected, exter-
nally mounted, re-usable service access ports are provided 
on both the high and low lines for ease of evacuating and 
charging the system. No final field mounting required.

EASY SERVICE ACCESS - A large, single panel covers the 
electrical and gas controls makes servicing easy. The blower 
compartment has an additional large panel with a built-in 
handle tab. Removing this panel will allow the blower assem-
bly to slide-out for easy removal for maintenance and ease of 
trouble shooting.

REPLACEMENT PARTS - The installer requires no special 
training to replace any of the components of these units and 
does not need to maintain an inventory of unique parts. 

SYSTEM INTEGRATION - Each unit has the internal ability 
to integrate an electronic air cleaner or humidifier to work in 
conjunction with the base unit.

FIELD-INSTALLED ACCESSORIES

LOW NOx KIT - Kit includes all the necessary hardware and 
instructions to field convert units to reduce emissions to less 
than 40 nanogram per Joule. California requirement on single 
phase models only.

PROPANE CONVERSION KIT - Kit includes burner orifices, 
gas valve conversion and installation instructions necessary 
to field convert unit from natural gas to propane.

HIGH ALTITUDE CONVERSION KIT (Natural Gas/Propane) 
- Kit includes all necessary labels and instructions to field 
alter units with natural gas/propane for installations above 
2000 feet. Burner orifices must be obtained from Source 1 
Parts. Propane Conversion Kit must be obtained separately.

ECONOMIZER DOWN DISCHARGE / SUPPLY KIT - Modu-
lating integrated economizer provides simultaneous opera-
tion between the mechanical cooling and economizer 
operation. Independent blade design insures proper control 
and less than 1% leak rate. Includes hood and mesh bird 
screen filter integrated into the hood, dry bulb sensor and 
relief damper. Separate field accessories of single enthalpy 
and dual enthalpy are also available. A built-in barometric 
relief of 25% is provided.

SINGLE ENTHALPY SENSOR - Sensor replaces dry bulb 
sensor standard in economizer kit. Provides improved econo-
mizer operation by sensing the dry bulb temperature from 
outdoors plus the enthalpy content of the outdoor air.

DUAL ENTHALPY SENSOR - Additional sensor to single 
enthalpy sensor. Sensor senses both the return air tempera-
ture dry bulb and humidity in conjunction with the single 

Summary of Contents for Affinity DNP024

Page 1: ...ot surface to pilot ignition They are avail able in natural gas with field conversion to propane FEATURING FACTORY MOUNTED TXV COOLING GAS HEATING UNITS NATURAL GAS OR PROPANE LOW PROFILE QUIET OPERAT...

Page 2: ...0 POWER SUPPLY 29 19 TYPICAL WIRING DIAGRAM D NP 030 048 460 575 3 60 POWER SUPPLY 30 20 TYPICAL WIRING DIAGRAM D NP 060 460 575 3 60 POWER SUPPLY 31 21 TYPICAL WIRING DIAGRAM LEGEND 32 LIST OF TABLES...

Page 3: ...n of stagnate condensate will build up The condensate pan conforms to ASHRAE 62 89 standards Ventilation for Acceptable Indoor Air Quality CONDENSATE DRAIN The heavy duty 3 4 inch NPTI cop per connect...

Page 4: ...starts in damp condi tions MULTI PORT IN SHOT BURNERS No field adjustment is required to mix the air and gas These burners are con structed of high grade corrosion resistant aluminized steel LOW MAINT...

Page 5: ...H AIR DAMPER Designed for duct mounted side supply return and unit mounted down supply return applications Damper capable of providing 0 through 50 of outdoor air field supplied Closes on power loss i...

Page 6: ...LE 1 PHYSICAL DATA MODEL DNP 024 030 036 042 048 060 EVAPORATOR BLOWER CENTRIFUGAL BLOWER Dia x W in 10 x 8 10 x 8 11 x 10 12 x 11 12 x 11 12 x 11 FAN MOTOR HP 1 2 3 4 3 4 1 1 1 EVAPORATOR COIL ROWS D...

Page 7: ...42N09025 44 13 7 10 65 80 108 86 80 8 4 45 75 042N09046 44 13 7 10 65 80 108 86 80 8 4 45 75 042N09058 44 13 7 10 65 80 108 86 80 8 4 45 75 048N06506 48 13 2 11 7 84 80 64 80 8 3 25 55 048N06525 48 13...

Page 8: ...16 4 13 4 10 4 57 23 6 2 01 23 6 23 6 23 6 20 6 17 6 14 7 11 7 22 3 2 14 22 3 22 3 22 3 19 4 16 4 13 4 10 4 AIR ON EVAPORATOR COIL TEMPERATURE OF AIR ON CONDENSER COIL TEMPERATURE OF AIR ON CONDENSER...

Page 9: ...17 0 2 5 17 0 17 0 16 0 14 0 12 0 10 0 7 9 57 17 2 2 5 17 2 17 2 16 2 14 2 12 1 10 1 8 1 800 72 20 1 2 6 16 0 13 7 11 3 9 0 6 7 N A N A 67 18 1 2 5 18 9 17 9 15 5 13 2 10 9 8 5 6 2 62 17 7 2 5 17 7 17...

Page 10: ...ERINPUT kW 2 9 2 9 2 9 2 9 3 1 3 1 3 0 3 0 Sensible Capacity MBH 1 Entering Dry Bulb F 86 22 6 27 6 27 3 27 3 26 4 29 4 28 3 28 3 83 19 6 25 1 27 3 27 3 22 6 28 6 28 3 28 3 80 16 7 22 2 26 4 26 8 18 9...

Page 11: ...POWER INPUT kW 3 61 3 61 3 5 3 48 3 73 3 72 3 61 3 59 Sensible Capacity MBH 1 Entering Dry Bulb F 86 27 6 33 6 33 9 33 6 29 9 35 1 34 8 34 5 83 24 1 30 1 33 9 33 6 26 32 4 34 8 34 5 80 20 6 26 6 32 32...

Page 12: ...R 4 2 4 1 4 1 4 0 4 6 4 5 4 6 4 5 Sensible Capacity MBH 1 Entering Dry Bulb F 86 31 3 38 0 37 2 37 2 34 9 42 3 41 4 41 5 83 27 4 34 1 37 2 37 2 30 6 38 0 41 4 41 5 80 23 5 30 2 36 2 36 7 26 2 33 6 40...

Page 13: ...TOTAL POWER INPUT kW 4 49 4 45 4 38 4 34 4 63 4 59 4 51 4 48 Sensible Capacity MBH 1 Entering Dry Bulb F 86 34 1 41 3 41 4 41 7 37 1 4 44 41 8 42 1 83 30 0 37 7 40 7 41 1 32 4 40 6 41 8 42 1 80 26 0 3...

Page 14: ...R INPUT kW 5 52 5 43 5 34 5 27 5 69 5 60 5 51 5 43 Sensible Capacity MBH 1 Entering Dry Bulb F 86 37 1 45 3 49 5 49 3 42 6 51 8 50 2 50 0 83 32 7 40 9 48 4 49 3 37 2 46 4 50 2 50 0 80 28 4 36 6 44 1 4...

Page 15: ...8 SIDE SUPPLY AIR BLOWER PERFORMANCE 230 VOLT 024 HI 929 491 809 473 688 454 MED 999 353 944 338 865 319 785 299 706 280 LOW 998 372 906 333 813 294 721 255 651 241 BOTTOM SUPPLY AIR BLOWER PERFORMANC...

Page 16: ...410 457 504 575 646 687 729 780 830 042 COOLING FIELD SETTING 1500 450 500 553 641 729 798 830 872 939 042 HEATING 3 TUBE FACTORY SETTING 1500 450 500 553 641 729 798 830 872 939 042 HEATING 4 TUBE F...

Page 17: ...0 410 457 504 575 646 687 729 780 830 042 COOLING FIELD SETTING 1500 450 500 553 641 729 798 830 872 939 042 HEATING 3 TUBE FACTORY SETTING 1500 450 500 553 641 729 798 830 872 939 042 HEATING 4 TUBE...

Page 18: ...ing full economizer operation TABLE 13 ADDITIONAL STATIC PRESSURE RESISTANCE 3 1 2 4 AND 5 TON DESCRIPTION RESISTANCE IWG CFM 1 100 1 200 1 300 1 400 1 500 1 600 1 700 1 800 1 900 2 000 WET EVAPORATOR...

Page 19: ...253 8 6 55 1 1 6 8 18 7 25 25 0 96 75 030 460 3 60 432 504 5 7 39 0 6 6 8 13 4 20 20 0 96 75 036 208 230 1 60 187 253 17 2 88 1 1 6 8 29 4 45 45 0 96 40 036 208 230 3 60 187 253 11 4 77 1 1 6 8 22 2...

Page 20: ...R I N L E T L O U V E R S F R O N T G A S E L E C T R I C C O N T R O L S E R V I C E A C C E S S C O M P A R T M E N T P A N E L O V E R A L L O V E R A L L All dimensions are in inches They are subj...

Page 21: ...ONDENSATE DRAIN 3 4 NPTI GAS SUPPLY 1 5 8 DIA KNOCKOUT 1 2 NPTI CONNECTION LOW VOLTAGE CONN DIA KNOCKOUT 8 7 1 3 4 1 5 2 9 9 1 6 1 5 3 1 2 1 3 4 1 3 4 1 5 4 1 4 1 2 3 1 2 3 3 8 1 4 1 2 2 8 3 8 1 4 1 2...

Page 22: ...L G A S S H U T O F F V A L V E R E T U R N A I R D U C T S U P P L Y A I R D U C T C O N T R O L W I R I N G T O I N D O O R T H E R M O S T A T T O P O W E R S U P P Y M A N U A L G A S S H U T O F...

Page 23: ...S T A L L A T I O N B O T T O M D U C T S L A B O N G R O U N D I N S T A L L A T I O N TABLE 17 UNIT WEIGHTS AND CENTER OF GRAVITY UNIT SIZE SHIPPING WEIGHT lbs OPERATING WEIGHT lbs CORNER WEIGHTS lo...

Page 24: ...E N D E D D U C T S I Z E 1 7 1 8 X 2 1 1 2 R E C O M M E N D E D D U C T S I Z E 1 7 1 2 X 1 6 3 4 3 4 X 1 W I D E G A S K E T I N G F O R C U R B F R A M E A N D A L L D U C T S U P P O R T S U R F...

Page 25: ...036 21366 007 A 1205 Unitary Products Group 25 FIGURE 14 TYPICAL WIRING DIAGRAM D NP 024 208 230 1 60 POWER SUPPLY...

Page 26: ...L BOX T1 CONTROL BOARD 1 2 S DI LEADS MOTOR UNUSED 4 3 2 1 C X XFMR CN1 6 5 4 3 2 1 OFF DELAY TB1 Y C R W Y G C SEC C 230 LUG GND LUG GND NOTES 4 SEE UNIT NAMEPLATE FOR MAXIMUM FUSE SIZE AND MINIMUM C...

Page 27: ...036 21366 007 A 1205 Unitary Products Group 27 FIGURE 16 TYPICAL WIRING DIAGRAM D NP 060 208 230 1 60 POWER SUPPLY...

Page 28: ...CB 1 2 S DI LEADS MOTOR UNUSED 4 3 2 1 C X XFMR CN1 6 5 4 3 2 1 OFF DELAY TB1 Y C R W Y G C SEC C 230 RC2 LUG GND T3 T2 T1 L3 L2 L1 B A M1 LUG GND NOTES 4 SEE UNIT NAMEPLATE FOR MAXIMUM FUSE SIZE AND...

Page 29: ...036 21366 007 A 1205 Unitary Products Group 29 FIGURE 18 TYPICAL WIRING DIAGRAM D NP 060 208 230 3 60 POWER SUPPLY...

Page 30: ...036 21366 007 A 1205 30 Unitary Products Group FIGURE 19 TYPICAL WIRING DIAGRAM D NP 030 048 460 575 3 60 POWER SUPPLY...

Page 31: ...036 21366 007 A 1205 Unitary Products Group 31 FIGURE 20 TYPICAL WIRING DIAGRAM D NP 060 460 575 3 60 POWER SUPPLY...

Page 32: ...ed to ASCT 3 If neither LR or ASCT are present Wire 202 Y is connect to M1 coil 7 Shunt contact also used with crankcase heater Optional FIGURE 21 TYPICAL WIRING DIAGRAM LEGEND Open all disconnects be...

Page 33: ...o add strength rigidity and aid in minimizing sound Full perimeter base rails shall be provided to assure reliable transit of equipment overhead rigging for truck access and proper sealing on roof cur...

Page 34: ...ard controls shall be capable of operation down to 45 F outdoor tempera ture Accessory low ambient kit shall be available for opera tion to 0 F ELECTRICAL REQUIREMENTS All unit power wiring shall ente...

Page 35: ...036 21366 007 A 1205 Unitary Products Group 35...

Page 36: ...o change without notice Printed in U S A 036 21366 007 A 1205 Copyright 2005 by Unitary Products Group All rights reserved Supersedes 036 21366 006 A 1005 Unitary 5005 Norman Products York OK Group Dr...

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