background image

5390862-UIM-A-0318

Johnson Controls Unitary Products

9

OPTIONAL COLD WEATHER CHARGING

1.

Assemble the charging tent.

2.

Slide charging tent over top of condenser unit.

3.

Position the door zipper over the lineset so charging tent sits
evenly on ground.

4.

Make sure distance around the outdoor unit inside of charging tent
is even for airflow.

5.

Stake down the edges of the charging tent cover to prevent the
unit fan from blowing the charging tent away.

6.

Start outdoor unit.

7.

For better temperature measurement inside the charging tent, use
a thermocouple to monitor temperature readings. Locate the ther-
mocouple monitor approximately 8-10 inches away from the coil
guard and 2/3 the way above the bottom of the coil on the opposite
side from the control box.

8.

Based on outdoor ambient temperature, begin adjusting windows
in order to achieve a stable temperature above 55

°

F inside tent.

Note that the colder the outdoor ambient temperature is the fewer
windows need removal.

9.

Use outdoor unit charging chart. Verify that the outdoor ambient
temperature listed on the charging chart is the temperature inside
the charging tent.

10. Carefully adjust the charging tent windows until reaching the

desired temperature, and allow the unit to stabilize for a minimum
of 15 minutes. Check the thermocouple to make sure the tempera-
ture is still maintained at desired temperature. If the temperature is
out of range, adjust the windows by opening or closing them.

11. Once the condition inside the charging tent is STABILIZED, follow

the “System Charge” procedure to adjust charge in the unit.

Add or remove charge, and adjust windows to maintain the desired
temperature inside the tent.

TABLE 2: 

R-410A Saturation Properties

TEMP. °F

PRESSURE 

PSIG

TEMP. °F

PRESSURE 

PSIG

TEMP. °F

PRESSURE 

PSIG

TEMP. °F

PRESSURE 

PSIG

TEMP. °F

PRESSURE 

PSIG

45

130

60

170

75

217

90

274

105

341

46

132

61

173

76

221

91

278

106

345

47

135

62

176

77

224

92

282

107

350

48

137

63

179

78

228

93

287

108

355

49

140

64

182

79

232

94

291

109

360

50

142

65

185

80

235

95

295

110

365

51

145

66

188

81

239

96

299

111

370

52

147

67

191

82

243

97

304

112

375

53

150

68

194

83

247

98

308

113

380

54

153

69

197

84

250

99

313

114

385

55

156

70

201

85

254

100

317

115

391

56

158

71

204

86

258

101

322

116

396

57

161

72

207

87

262

102

326.

117

401

58

164

73

211

88

266

103

331

118

407

59

167

74

214

89

270

104

336

119

412

NOTICE

For better airflow, the size of the charging tent must be at least
70"x70”x70” and must have some adjustable flaps or windows to con-
trol the temperature inside the charging tent. The charging tent must
not have a floor or floor covering. Be sure to follow the “System
Charge” procedures from Section VI of this Installation Manual.

 FIGURE 10: 

System Charging Connections

$

´6$(
)/$5(7((

0,&521*$8*(
5HTXLUHGIRU
HYDFXDWLRQ
SURFHGXUHRQO\

9$&880

3803

',*,7$/

6&$/(

7(03(5$785(
,1',&$725

&/$0372
/,48,'/,1(

/,1(6(7
7RLQGRRU
&RLO

5()5,*(5$17

<(//2:

5('

/2:

+,*+

0$1,)2/'
*$8*(6(7

%/8(

1,752*(1

 CAUTION

Compressor damage will occur if system is improperly charged. On
new system installations, charge system per tabular data sheet for
the matched coil and follow guidelines in this instruction.

!

 CAUTION

Do not leave the system open to the atmosphere. Unit damage could
occur due to moisture being absorbed by the POE oil in the system.
This type of oil is highly susceptible to moisture absorption.

!

Summary of Contents for 19 SEER

Page 1: ...y charged with refrigerant for a nominal sized matching indoor coil plus 15 feet of field supplied lines SECTION II SAFETY This is a safety alert symbol When you see this symbol on labels or in manuals be alert to the potential for personal injury Understand and pay particular attention to the signal words DANGER WARNING or CAUTION DANGER indicates an imminently hazardous situation which if not av...

Page 2: ...oling operation below 35 F outdoor ambient temperature DO NOT modify the control System for these models to operate with any kind of Low Ambient kit 5 If this equipment is to be used in a low ambient outdoor application 55 F or lower a compressor crank case is heater accessory must be applied Please refer to UPGnet or price pages for the appropri ate Crank Case Heater for your model 6 The maximum ...

Page 3: ...QWHU EUDFH XQGHU FHQWHU RI FRPSUHVVRU 127 QVXUH DGHTXDWH ZDOO VXSSRUW 87 21 6SHFLDO FDUH PXVW EH WDNHQ WR DYRLG UHFLUFXODWLRQ RI GLVFKDUJH DLU WKURXJK RXWGRRU FRLO FIGURE 2 Alternative Installation Clearances 0 1 080 5 1 7 1 81 76 127 OHDUDQFH EHWZHHQ WZR XQLWV PD EH UHGXFHG WR PLQLPXP SURYLGHG WKH VHUYLFH DFFHVV FOHDUDQFH LV LQFUHDVHG WR PLQLPXP DQG WKH FOHDUDQFH RQ HDFK UHPDLQLQJ VLGH LV PDLQWDL...

Page 4: ...conditions may require direct wall mounted brackets to be used to locate and support the outdoor unit In these applications care must be taken to address unit base pan support structural integ rity safe access and serviceability as well as the possible sound and vibration transmission into the structure Wall mounting requires 3 mounting brackets and best served by a properly engineered solution Se...

Page 5: ... at the indoor coil 4 Braze the liquid line to the indoor coil liquid connection Nitrogen should be flowing through the indoor coil 5 Slide the grommet away from the vapor connection at the indoor coil Braze the vapor line to the indoor coil vapor connection After the connection has cooled slide the grommet back into original position 6 Protect the vapor valve with a wet rag and braze the vapor li...

Page 6: ...ngs See Figure 6 5 Slide the nut removed in step 3 over the supplied liquid line Place supplied Teflon washer from TXV kit in place on TXV and install liq uid line to the top of the thermal expansion valve Adjust assembly so liquid line aligns with hole in access panel Hand tighten the liq uid line and apply an additional 1 4 turn to seal 6 Install the TXV equalizer line onto the vapor line by han...

Page 7: ...gerant charge added accordingly MEASURE INDOOR AIR FLOW To determine rated air flow for a specific match consult the technical lit erature at www upgnet com When attempting to match this air flow select the lowest possible speed tap measure the actual flow and adjust as necessary To measure actual air flow it is not an acceptable method to just check the jumper pin setting tables and to assume 0 5...

Page 8: ...rature and operate system for at least 10 15 minutes 2 Refer to the technical guide for the recommended indoor airflow and verify it is correct it should be 350 400 SCFM per ton 3 Measure and record the indoor wet bulb WB and the outdoor ambient dry bulb DB temperature 4 Using the charging chart located on the unit find the intersection of the indoor wet bulb and the outdoor dry bulb This is the r...

Page 9: ...ure to adjust charge in the unit Add or remove charge and adjust windows to maintain the desired temperature inside the tent TABLE 2 R 410A Saturation Properties TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG 45 130 60 170 75 217 90 274 105 341 46 132 61 173 76 221 91 278 106 345 47 135 62 176 77 224 92 282 107 350 48 137 63 179 78 228 93 2...

Page 10: ...pment the control box can slide down and swing open Considerations for running the electrical supply and power control wiring should be made to utilize this swing open feature for future service work You will not need to drop swing the box open for installation of the electrical supply and power wiring just account for the motion the box will have in the wire routing The complete connection diagra...

Page 11: ...volt control wiring NEC Class 2 from the outdoor unit to the indoor unit and to the thermostat in the steps below 2 If utilizing the Demand Response or the Y2Lock feature a minimum of five thermostat wires will need to be ran to the outdoor unit from the indoor equipment If the features are not applied only four wires are needed 3 Trace the harness out where it ends in a large 12 pin Molex con nec...

Page 12: ... installation of the dehumidification control the HUM STAT jumper on the indoor variable speed air handler or furnace control board must be set to YES During cooling if the relative humidity in the space is higher than the desired set point of the dehumidification control the variable speed blower motor will operate at a lower speed until the dehumidification control is satisfied A 40 60 relative ...

Page 13: ...W RW 6HFRQG RU XOO 6WDJH RPSUHVVRU LUVW 6WDJH HDW 6HFRQG 6WDJH HDW LUVW 6WDJH RPSUHVVRU 7 2 67 9 5 63 851 21752 DQ 7 2 67 9 5 63 851 7KH 67 1 MXPSHU PXVW EH VHW WR 2 2 5HYHUVLQJ 9DOYH 0DOIXQFWLRQ LJKW 80 HKXPLGL FDWLRQ 7KH 7 3803 MXPSHU PXVW EH VHW WR 12 0RYH WKH 80 MXPSHU WR 6 LI D KXPLGLVWDW LV WR EH XVHG 7 2 67 5 21 7 21 5 67 3 21752 2 5HYHUVLQJ 9DOYH QHUJL HG LQ RRO 9ROW RPPRQ 5 9ROW RW 287 LU...

Page 14: ...HW WR 2 2 5HYHUVLQJ 9DOYH 0DOIXQFWLRQ LJKW 80 HKXPLGL FDWLRQ 7KH 7 3803 MXPSHU PXVW EH VHW WR 12 0RYH WKH 80 MXPSHU WR 6 LI D KXPLGLVWDW LV WR EH XVHG 7 2 67 5 21 7 21 5 67 3 21752 2 5HYHUVLQJ 9DOYH QHUJL HG LQ RRO 9ROW RPPRQ 5 9ROW RW 287 LUVW 6WDJH HDW 287 6HFRQG 6WDJH HDW 6LQJOH 6WDJH RPSUHVVRU 5 HPDQG 5HVSRQVH X LOLDU HDW 287 6HFRQG 6WDJH RPSUHVVRU 266 8 MXPSHU PXVW EH VHW WR 6 6HFRQG 6WDJH RP...

Page 15: ...R 6 9ROW RPPRQ 5 9ROW RW LUVW 6WDJH RPSUHVVRU 02 8 7 1 851 21752 DQ 02 8 7 1 851 80 HKXPLGL FDWLRQ 2SHQ RQ XPLGLW 5LVH 0RGXODWLQJ HDW 0RYH 80 67 7 MXPSHU WR 6 LI KXPLGLVWDW LV WR EH XVHG 2 203 6LQJOH 6WDJH RPSUHVVRU 287 2 5HYHUVLQJ 9DOYH QHUJL HG LQ RRO 203 6HFRQG 6WDJH RPSUHVVRU 287 73803 MXPSHU PXVW EH VHW WR 12 2 5HYHUVLQJ 9DOYH QHUJL HG LQ RRO 9ROW RPPRQ 5 9ROW RW 287 LUVW 6WDJH HDW 287 6HFRQG...

Page 16: ...1 851 21752 DQ 02 8 7 1 851 80 HKXPLGL FDWLRQ 2SHQ RQ XPLGLW 5LVH 0RGXODWLQJ HDW 0RYH 80 67 7 MXPSHU WR 6 LI KXPLGLVWDW LV WR EH XVHG 2 203 6LQJOH 6WDJH RPSUHVVRU 287 2 5HYHUVLQJ 9DOYH QHUJL HG LQ RRO 203 6HFRQG 6WDJH RPSUHVVRU 287 73803 MXPSHU PXVW EH VHW WR 12 2 5HYHUVLQJ 9DOYH QHUJL HG LQ RRO 9ROW RPPRQ 5 9ROW RW 287 LUVW 6WDJH HDW 287 6HFRQG 6WDJH HDW 6LQJOH 6WDJH RPSUHVVRU 5 HPDQG 5HVSRQVH X ...

Page 17: ... 5HIHU WR GRFXPHQWDWLRQ IRU DQG HOHFWULF KHDW VWDJLQJ RSWLRQV RQQHFWLRQ RI WKH WHUPLQDO 9ROW FRPPRQ LV RSWLRQDO ZKHQ XVHG ZLWK EDWWHULHV 7KHUPRVWDW QVWDOOHU 6HWXS 6 VWHP 7 SH PXVW EH VHW WR HDW RRO 0XOWLVWDJH RQYHQWLRQDO WHUQDO XPLGLVWDW 2SWLRQDO 2SHQ RQ XPLGLW 5LVH 3DUW 1XPEHU 6 8 LUVW 6WDJH RPSUHVVRU 6HFRQG 6WDJH HDW 80 RQO RQ 6 7 68 3 E DQ 6 7 68 3 6 7 68 3 7 50267 7 7KLUG 6WDJH HDW 80 RQO RQ 6...

Page 18: ...HFWURQLF LU OHDQHU 80 287 9 RXW XPLGL HU 9 5 63 5 1 5 0RYH WKH 80 67 7 MXPSHU WR 6 LI KXPLGLVWDW LV WR EH XVHG 5HIHU WR GRFXPHQWDWLRQ IRU DQG HOHFWULF KHDW VWDJLQJ RSWLRQV WHUQDO XPLGLVWDW 2SWLRQDO 2SHQ RQ XPLGLW 5LVH 3DUW 1XPEHU 6 8 5 9ROW RW 7 2 67 5 21 7 21 5 67 3 21752 2 5HYHUVLQJ 9DOYH QHUJL HG LQ RRO 9ROW RPPRQ 5 9ROW RW 287 LUVW 6WDJH HDW 287 6HFRQG 6WDJH HDW 6LQJOH 6WDJH RPSUHVVRU 5 HPDQG ...

Page 19: ...active call less than two sec onds will display the current mode Pressing the PUSH BUTTON with no active call longer than six sec onds will display the current mode and tonnage AC HP is determined by the presence of the reversing valve ASCD Anti Short Cycle Delay After the tonnage is set a call may be given Y and or Y Y2 The control has a 5 minute anti short cycle delay It will count the minutes d...

Page 20: ... pressed during two stage anticipation mode with an active thermostat call The control will remove the forced second stage TABLE 6 Fault Code Description Required Condition LED 7 Segment Display 1 7 Segment Display 2 Control Response Control Fault Control Failure Control Failure Detected RED solid 0 0 Failure Operational Faults High pressure switch fault not in lockout yet HPS Opening RED solid 0 ...

Page 21: ...ceived in AC mode O signal received in AC mode 1 fault occurrence 2 RED flashes 1 8 Soft Lockout W signal received in AC mode W signal received in AC mode 1 fault occurrence 2 RED flashes 1 9 Soft Lockout W and O signal received in AC mode W and O signal received in AC mode 1 fault occurrence 2 RED flashes 2 0 Soft Lockout System previously configured as AC now HP No RV on configuration RV present...

Page 22: ...t be alarmed as this is normal operation If the conditions are on a break over point the motor could speed up and slow down until a more constant condition is met Under typical operation the motor will speed up the warmer it is outside and slow down the cooler it is outside to maintain highest efficiency and operating pressures as needed Charging of the equipment with the variable outdoor fan moto...

Page 23: ...MPR COMPRESSOR CONT CONTACTOR CCH COMPR CRANKCASE HEATER DR DEMAND RESPONSE DTS DISCHARGE TEMP SENSOR GND GROUND HPS HIGH PRESSURE SWITCH LPS LOW PRESSURE SWITCH SC START CAPACITOR SR START RELAY BLK BLACK BLU BLUE BLU PNK BLUE w PINK STRIPE BRN BROWN GRN GREEN GRN YEL GREEN w YELLOW STRIPE GRY GREY RED RED RED WHT RED w WHITE STRIPE WHT WHITE YEL YELLOW YEL BLK YELLOW w BLACK STRIPE YEL RED YELLO...

Page 24: ...5390862 UIM A 0318 24 Johnson Controls Unitary Products NOTES ...

Page 25: ...s L1 L2 Compressor amperes L1 L2 Measured voltage R and C outdoor unit control board Air Flow Setup Cooling Supply static inches of water column Supply air dry bulb temperature Return air dry bulb temperature Temperature drop A B C D Blower Type Set Up Outside air dry bulb temperature Return air wet bulb temperature Supply air wet bulb temperature Return static inches of water column Electrical Co...

Page 26: ...e Owner Education Comments and Additional Job Details Provide owner with the owner s manual Explain thermostat use and programming if applicable to owner Unit Operation and Cycle Test Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through cooling cycles from the thermostat noting and correcting any problems Job site has been c...

Reviews: