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5390862-UIM-A-0318

2

Johnson Controls Unitary Products

INSPECTION

As soon as a unit is received, it should be inspected for possible dam-
age during transit including copper distributor lines that may have shift-
ing during transit, and are touching either copper lines or the cabinet. If
damage is evident, the extent of the damage should be noted on the
carrier’s delivery receipt. A separate request for inspection by the car-
rier’s agent should be made in writing. See Local Distributor for more
information.

Requirements For Installing/Servicing R-410A Equipment

• Gauge sets, hoses, refrigerant containers, and recovery system

must be designed to handle the POE type oils, and the higher
pressures of R-410A.

• Manifold sets should be high side and low side with low side

retard.

• All hoses must have a 700 psig service pressure rating.
• Leak detectors should be designed to detect HFC refrigerant.
• Recovery equipment (including refrigerant recovery containers)

must be specifically designed to handle R-410A.

LIMITATIONS

The unit should be installed in accordance with all National, State and
Local Safety Codes and the limitations listed below:
1. Limitations for the indoor unit, coil, and appropriate accessories

must also be observed.

2. The outdoor unit must not be installed with any duct work in the air

stream. The outdoor fan is the propeller type and is not designed to
operate against any additional external static pressure.

3. The maximum and minimum conditions for operation must be

observed to ensure a system will give maximum performance with
minimal service.

4. These 2-stage units will operate down to the value noted in Table 1

without the need for a Low Ambient kit. Operation below the value
in Table 1 is not advised and the outdoor control board will stop
operation control board will stop operation below 35

°

F and the unit

control board will not allow cooling operation below 35

°

F outdoor

ambient temperature. 

DO NOT

 modify the control System for these

models to operate with any kind of Low Ambient kit.

5. If this equipment is to be used in a low ambient outdoor application,

(-55

°

F or lower) a compressor crank case is heater accessory must

be applied.   Please refer to UPGnet or price pages for the appropri-
ate Crank Case Heater for your model.

6. The maximum allowable line length for this product is 80 feet. To

install more than the maximum allowable line length, consult the
Piping Application Guide (P/N 247077).

SECTION III: UNIT INSTALLATION

LOCATION

Before starting the installation, select and check the suitability of the
location for both the indoor and outdoor unit. Observe all limitations and
clearance requirements.
The outdoor unit must have sufficient clearance for air entrance to the
outdoor coil, air discharge, and service access. See Figure 1.

If the unit is to be installed on a hot sun exposed roof or a paved ground
area that is seasonally hot, the unit should be raised sufficiently above
the roof or ground to avoid taking the accumulated layer of hot air into
the outdoor unit.
If the system is being installed during seasonally cold weather of 55

°

F

or below, the preferred method is to weigh in the charge. For charging
or checking the system charge at 55

°

F or below, refer to the “Optional

Cold Weather Charging” procedures near the end of SECTION VI:
SYSTEM CHARGE. There is an “Optional Cold Weather Charging”
accessory kit to prevent the outdoor unit from taking in cold air below
55

°

F. The kit part number can be found in the list of accessory kits on

the UPGNET web site.
Provide adequate structural support for the unit.

TABLE 1: 

Minimum / Maximum Operating Limit Conditions

AIR TEMPERATURE AT 

OUTDOOR COIL, °F (°C)

AIR TEMPERATURE AT 

INDOOR COIL, °F (°C)

Min.

Max.

Min.

Max.

DB Cool

DB Cool

WB Cool

WB Cool

35-54(2-12)

1

55 (13)

2

1. With Crankcase Heater Kit.
2. Without Crankcase Heater Kit.

125(52)

57(14)

72(22)

NOTICE

For multiple unit installations, units must be spaced a minimum of 24”
(61 cm) apart (coil face to coil face).

Summary of Contents for 19 SEER

Page 1: ...y charged with refrigerant for a nominal sized matching indoor coil plus 15 feet of field supplied lines SECTION II SAFETY This is a safety alert symbol When you see this symbol on labels or in manuals be alert to the potential for personal injury Understand and pay particular attention to the signal words DANGER WARNING or CAUTION DANGER indicates an imminently hazardous situation which if not av...

Page 2: ...oling operation below 35 F outdoor ambient temperature DO NOT modify the control System for these models to operate with any kind of Low Ambient kit 5 If this equipment is to be used in a low ambient outdoor application 55 F or lower a compressor crank case is heater accessory must be applied Please refer to UPGnet or price pages for the appropri ate Crank Case Heater for your model 6 The maximum ...

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Page 4: ...conditions may require direct wall mounted brackets to be used to locate and support the outdoor unit In these applications care must be taken to address unit base pan support structural integ rity safe access and serviceability as well as the possible sound and vibration transmission into the structure Wall mounting requires 3 mounting brackets and best served by a properly engineered solution Se...

Page 5: ... at the indoor coil 4 Braze the liquid line to the indoor coil liquid connection Nitrogen should be flowing through the indoor coil 5 Slide the grommet away from the vapor connection at the indoor coil Braze the vapor line to the indoor coil vapor connection After the connection has cooled slide the grommet back into original position 6 Protect the vapor valve with a wet rag and braze the vapor li...

Page 6: ...ngs See Figure 6 5 Slide the nut removed in step 3 over the supplied liquid line Place supplied Teflon washer from TXV kit in place on TXV and install liq uid line to the top of the thermal expansion valve Adjust assembly so liquid line aligns with hole in access panel Hand tighten the liq uid line and apply an additional 1 4 turn to seal 6 Install the TXV equalizer line onto the vapor line by han...

Page 7: ...gerant charge added accordingly MEASURE INDOOR AIR FLOW To determine rated air flow for a specific match consult the technical lit erature at www upgnet com When attempting to match this air flow select the lowest possible speed tap measure the actual flow and adjust as necessary To measure actual air flow it is not an acceptable method to just check the jumper pin setting tables and to assume 0 5...

Page 8: ...rature and operate system for at least 10 15 minutes 2 Refer to the technical guide for the recommended indoor airflow and verify it is correct it should be 350 400 SCFM per ton 3 Measure and record the indoor wet bulb WB and the outdoor ambient dry bulb DB temperature 4 Using the charging chart located on the unit find the intersection of the indoor wet bulb and the outdoor dry bulb This is the r...

Page 9: ...ure to adjust charge in the unit Add or remove charge and adjust windows to maintain the desired temperature inside the tent TABLE 2 R 410A Saturation Properties TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG TEMP F PRESSURE PSIG 45 130 60 170 75 217 90 274 105 341 46 132 61 173 76 221 91 278 106 345 47 135 62 176 77 224 92 282 107 350 48 137 63 179 78 228 93 2...

Page 10: ...pment the control box can slide down and swing open Considerations for running the electrical supply and power control wiring should be made to utilize this swing open feature for future service work You will not need to drop swing the box open for installation of the electrical supply and power wiring just account for the motion the box will have in the wire routing The complete connection diagra...

Page 11: ...volt control wiring NEC Class 2 from the outdoor unit to the indoor unit and to the thermostat in the steps below 2 If utilizing the Demand Response or the Y2Lock feature a minimum of five thermostat wires will need to be ran to the outdoor unit from the indoor equipment If the features are not applied only four wires are needed 3 Trace the harness out where it ends in a large 12 pin Molex con nec...

Page 12: ... installation of the dehumidification control the HUM STAT jumper on the indoor variable speed air handler or furnace control board must be set to YES During cooling if the relative humidity in the space is higher than the desired set point of the dehumidification control the variable speed blower motor will operate at a lower speed until the dehumidification control is satisfied A 40 60 relative ...

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Page 19: ...active call less than two sec onds will display the current mode Pressing the PUSH BUTTON with no active call longer than six sec onds will display the current mode and tonnage AC HP is determined by the presence of the reversing valve ASCD Anti Short Cycle Delay After the tonnage is set a call may be given Y and or Y Y2 The control has a 5 minute anti short cycle delay It will count the minutes d...

Page 20: ... pressed during two stage anticipation mode with an active thermostat call The control will remove the forced second stage TABLE 6 Fault Code Description Required Condition LED 7 Segment Display 1 7 Segment Display 2 Control Response Control Fault Control Failure Control Failure Detected RED solid 0 0 Failure Operational Faults High pressure switch fault not in lockout yet HPS Opening RED solid 0 ...

Page 21: ...ceived in AC mode O signal received in AC mode 1 fault occurrence 2 RED flashes 1 8 Soft Lockout W signal received in AC mode W signal received in AC mode 1 fault occurrence 2 RED flashes 1 9 Soft Lockout W and O signal received in AC mode W and O signal received in AC mode 1 fault occurrence 2 RED flashes 2 0 Soft Lockout System previously configured as AC now HP No RV on configuration RV present...

Page 22: ...t be alarmed as this is normal operation If the conditions are on a break over point the motor could speed up and slow down until a more constant condition is met Under typical operation the motor will speed up the warmer it is outside and slow down the cooler it is outside to maintain highest efficiency and operating pressures as needed Charging of the equipment with the variable outdoor fan moto...

Page 23: ...MPR COMPRESSOR CONT CONTACTOR CCH COMPR CRANKCASE HEATER DR DEMAND RESPONSE DTS DISCHARGE TEMP SENSOR GND GROUND HPS HIGH PRESSURE SWITCH LPS LOW PRESSURE SWITCH SC START CAPACITOR SR START RELAY BLK BLACK BLU BLUE BLU PNK BLUE w PINK STRIPE BRN BROWN GRN GREEN GRN YEL GREEN w YELLOW STRIPE GRY GREY RED RED RED WHT RED w WHITE STRIPE WHT WHITE YEL YELLOW YEL BLK YELLOW w BLACK STRIPE YEL RED YELLO...

Page 24: ...5390862 UIM A 0318 24 Johnson Controls Unitary Products NOTES ...

Page 25: ...s L1 L2 Compressor amperes L1 L2 Measured voltage R and C outdoor unit control board Air Flow Setup Cooling Supply static inches of water column Supply air dry bulb temperature Return air dry bulb temperature Temperature drop A B C D Blower Type Set Up Outside air dry bulb temperature Return air wet bulb temperature Supply air wet bulb temperature Return static inches of water column Electrical Co...

Page 26: ...e Owner Education Comments and Additional Job Details Provide owner with the owner s manual Explain thermostat use and programming if applicable to owner Unit Operation and Cycle Test Operate the unit through continuous fan cycles from the thermostat noting and correcting any problems Operate the unit through cooling cycles from the thermostat noting and correcting any problems Job site has been c...

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