York International TM9V Series Installation Manual Download Page 45

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1083294-UIM-C-0615

Johnson Controls Unitary Products

SECTION XIII: START UP SHEET

33" 96% AFUE Two Stage Gas Furnace Start Up Sheet

Proper furnace start up is critical to customer comfort and equipment longevity

ame

ddress

ity

State or Province

Zip or Postal

ode

Furnace Model

Furnace Serial

Evaporator

oil Model

Evaporator

oil Serial

pflow

ownflow

Horizontal

eft

Horizontal

ight

nit is level or tilted slightly forward

Filter Type

Thermostat Type

ther System Equipment and

ccessories

Owner Information

Equipment Data

Furnace Configuration

utdoor

nit Model

utdoor

nit Serial

Filter, Thermostat, Accessories

Filter

ocation(s)

Connections -- All Per Installation Instructions and Local Code

as piping is connected (including drip leg)

Supply plenum and return air are connected

Filter Size

ent system is connected

Technician Performing Start-

nstalling

ontractor

ame

Start-

ate

ontinued on next Page

10 M

15 M

20 M

Thermostat Staging:

Staging:

enting system is the proper size, within the limitations of the chart in the installation

instructions, properly connected to the furnace, and properly pitched

ondensate drain is connected

ntake Size

Exhaust Size

# of 90

egree Ells

# of 45

egree Ells

ength

# of 45

egree Ells

# of 90

egree Ells

Polarity is correct (black is

1 (hot), white is

(neutral)

round wire is connected from the furnace to electrical panel

ine voltage value to furnace (volts

)

ow voltage value between "

" and "

" on furnace control board (volts

)

Condensate Management

Venting

Electrical: Line Voltage

Thermostat wiring is complete

Electrical: Low Voltage

ondensate tubing is correctly installed for the furnace position

Sidewall

oof

Sidewall

oof

ttic

Exhaust

Termination

Intake

Termination

Thermostat heat anticipator set to .4 or (6 cycles per hour for electronic thermostats)

Summary of Contents for TM9V Series

Page 1: ... Termination Configuration 1 Pipe 29 Termination Configuration 2 Pipe 29 Termination Configuration 2 Pipe Basement 29 Double Horizontal Combustion Air Intake and Vent Termination 30 Double Vertical Combustion Air Intake and Vent Termination 30 Downward Venting 30 Direct Vent Air Intake Connection and Vent Connection 30 Combustion Airflow Path Through The Furnace Casing 31 Ambient Combustion Air 32...

Page 2: ... temperature rise and venting according to the manufacturer s instructions 10 When installed in a non HUD Approved Modular Home or building constructed on site combustion air shall not be supplied from occu pied spaces 11 The size of the unit should be based on an acceptable heat loss calculation for the structure ACCA Manual J or other approved methods may be used 12 When moving or handling this ...

Page 3: ...jurisdiction In the United States and Canada follow all codes and standards for the following using the latest edition available STEP 1 Safety US National Fuel Gas Code NFGC NFPA 54 ANSI Z223 1 and the Installation Standards Warm Air Heating and Air Conditioning Systems ANSI NFPA 90B CANADA CAN CGA B149 1 National Standard of Canada Natu ral Gas and Propane Installation Codes NSCNGPIC STEP 2 Gener...

Page 4: ...FURNACES INSTALLED IN THE COMMON WEALTH OF MASSACHUSETTS ONLY For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for resi dential purposes including those owned or operated by the Com monwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting ...

Page 5: ...cover shall be attached in such a manner as to prevent leaks DUCT FLANGES Four flanges are provided to attach ductwork to the furnace These flanges are rotated down for shipment In order to use the flanges remove the screw holding an individual flange rotate the flange so it is in the upward position and reinstall the screw then repeat this for all 4 flanges If the flanges are not used they must r...

Page 6: ...nd applications no conversion is required to an MC coil when used with a downflow horizontal furnace A mounting plate supplied with every coil should always be installed on the side desig nated as top side See Figures 4 and 5 FURNACE ASSEMBLY PC SERIES COILS These upflow coils are designed for installation on top of upflow fur naces only If the coil is used with a furnace of a different size use a...

Page 7: ...on a flat solid surface this bottom panel will provide an adequate seal to prevent air leakage through the unused bottom opening However if the furnace is to be installed on a surface that is uneven or if it is to be installed on blocks or otherwise raised off the floor it will be necessary to seal the edges of the bottom panel to the casing using tape or other appropriate gasket material to preve...

Page 8: ...laced at the supply air end and near the blower deck Do not support at return air end of unit All four sus pension points must be level to ensure quite furnace operation When suspending the furnace use a secure platform constructed of plywood or other building material secured to the floor joists Refer to Figure 11 for typical crawl space installation DOWNFLOW APPLICATION To apply the furnace in a...

Page 9: ...urn Air Cutout Either side 29 5 For Cladded door add appoximately an additional 75 C SUPPLY END 56 56 20 B 3 23 8 56 Combustion Air Inlet Vent Outlet RETURN END B 24 25 Table 3 Cabinet and Duct Dimensions BTUH kW Input Nominal CFM m3 min Cabinet Size Cabinet Dimensions Illustrated in Figure 13 Approximate Operating Weights A in A cm B in B cm C in C cm Lbs kg 40 11 7 1000 28 3 A 14 1 2 36 8 13 3 8...

Page 10: ...he type of gas approved for this furnace only use those approved gases The instal lation of a drip leg and ground union is required Refer to Figure 16 FIGURE 14 Side Return Cutout Markings IMPORTANT Some accessories such as electronic air cleaners and pleated media may require a larger side opening Follow the instructions supplied with that accessory for side opening requirements Do not cut the op...

Page 11: ...Pa 800 3 5 3 5 3 5 29 8 0 87 0 87 0 87 850 3 5 3 5 3 5 31 7 0 87 0 87 0 87 900 3 5 3 5 3 5 33 5 0 87 0 87 0 87 950 3 5 3 5 3 3 35 4 0 87 0 87 0 81 1000 3 5 3 2 2 9 37 3 0 87 0 80 0 73 1050 3 5 2 9 2 7 39 1 0 87 0 73 0 67 1100 3 2 2 7 2 4 41 0 0 80 0 66 0 61 2500 LP 9 8 8 2 7 5 93 2 LP 2 44 2 03 1 86 TABLE 6 Nominal Manifold Pressure Low Fire First Stage Manifold Pressures First Stage Manifold Pres...

Page 12: ...ds into the box using a protective bushing where the wires pass through the furnace panel After making the wiring connections replace the wiring box cover and screws Refer to Figure 17 3 The furnace s control system requires correct polarity of the power supply and a proper ground connection Refer to Figure 17 CAUTION Use copper conductors only Table 7 Ratings Physical Electrical Data Input High L...

Page 13: ...nd other data are passed continu ally between components over the A R C B See Figure 18 The result is a new level of comfort versatility and simplicity In order to use this furnace in full communications COMM mode it MUST be installed with the matching touch screen Communicating Control wall thermostat and an outdoor air conditioner or heat pump with a fully communicating control This furnace may ...

Page 14: ...n relief to thermostat wires passing through cabinet If air condition ing equipment is installed use thermostat wiring to connect the Y and C terminals on the furnace control board to the proper wires on the con densing unit unit outside The 24 volt 40 VA transformer is sized for the furnace components only and should not be connected to power auxiliary devices such as humidifiers air cleaners etc...

Page 15: ... Contactor SINGLE STAGE AIR CONDITIONER C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor TWO STAGE VARIABLE SPEED FURNACE CONTROL G Fan TWO STAGE VARIABLE SPEED FURNACE W W1 First Stage Heat Y Y2 Second or Full Stage Compressor W2 Second Stage Heat O Reversing Valve X L Malfunction Light DHUM Dehumidification Move DHUM jumper to YES if humidistat is to be used PV 8 9 ID MODELS F L 8 9 V G...

Page 16: ...STAT E Emergency Heat W2 Second Stage Heat B O Switch on Thermostat must be in the O position External Humidistat Optional Open on Humidity Rise O Reversing Valve Energized in Cool C 24 Volt Common R 24 Volt Hot W1 OUT First Stage Heat W2 OUT Second Stage Heat Y2 OUT Second Stage Compressor Y1 Single Stage Compressor X L Malfunction Light Y2 Second Stage Compressor W Auxiliary Heat BS Bonnet Senso...

Page 17: ...4 THERMOSTAT R 24 Volt Hot W2 Second Stage Heat DHM Dehumidification HM Humidistat Step 1 of Thermostat User Configuration Menu must be set to MLTISTG E W1 First Stage Heat 24VAC Humidifer Relay Optional C 24 Volt Common R 24 Volt Hot Y1 Single Stage Compressor TWO STAGE VARIABLE SPEED FURNACE CONTROL G Fan TWO STAGE VARIABLE SPEED FURNACE W W1 First Stage Heat Y Y2 Second or Full Stage Compressor...

Page 18: ...essor TWO STAGE VARIABLE SPEED FURNACE CONTROL G Fan TWO STAGE VARIABLE SPEED FURNACE W W1 First Stage Heat Y Y2 Second or Full Stage Compressor W2 Second Stage Heat O Reversing Valve X L Malfunction Light DHUM Dehumidification Move DHUM jumper to YES if humidistat is to be used G L 8 9 V F L 8 9 V PV 8 9 ID MODELS E2 P Switch must be in the E2 position TM 8 9 V H 5 YZH YZE OD MODELS H 8 YORKGUARD...

Page 19: ... hose routing changes are required shown in Figures 26 29 be sure to cap all un used openings If rerouting hoses excess length should be cut off so that no sagging loops will collect and hold condensate which will cause the furnace to not operate No hose clamps are needed for connecting to the condensate pan The condensate will flow to the drain better if an open stand pipe is installed in the dra...

Page 20: ... intake coupling the drain opening in the vent drain must not be plugged If the intake drain is used the bird screen cannot be installed This is only approved for upflow and horizontal applications when the intake pipe is located on the top of the furnace This is true for all long horizontal venting in any furnace configuration This will keep condensate from entering the furnace WARNING DO NOT ter...

Page 21: ... operate INDUCER ROTATED FOR LEFT SIDE VENTING UPFLOW AS RECEIVED INDUCER ROTATED FOR RIGHT SIDE VENTING Condensate drain may exit cabinet on either side For 100 120 input furnaces the condensate drain is plumbed toward the left casing outlet from the factory For 040 060 080K input furnaces the condensate drain is plumbed toward the right casing outlet from the factory Shorten rain gutter hose Re ...

Page 22: ...itch hose to this position NOTE May require the longer hose that is provided with wider cabinets Move condensate drain hose to this position may exit either side of the cabinet Move rain gutter hose to this position When drain hose routing changes are required be sure to cap all un used openings If rerouting hoses excess length should be cut off so that no sagging loops will collect and hold conde...

Page 23: ...h wider cabinets 3 AIRFLOW Move condensate drain hose to this position 4 Change condensate drain connection to the 90 fitting provided 5 Move pressure switch hose to this position NOTE May require the longer hose that is provided with wider cabinets HORIZONTAL LEFT INDUCER AS RECEIVED 2 Move rain gutter hose to this position 1 Move pressure switch hose to this position NOTE May require the longer ...

Page 24: ...to cap all un used openings HORIZONTAL RIGHT INDUCER ROTATED AIRFLOW AIRFLOW HORIZONTAL RIGHT INDUCER AS RECEIVED Move pressure switch hose to this position 1 Move pressure switch hose to this position Change condensate drain connection to the 90 fitting provided Change condensate drain connection to the 90 fitting provided Move condensate drain hose to this position Move condensate drain hose to ...

Page 25: ...t be used for venting or air intake 5 If a flexible connector is used in the vent system it must be made of a material that is resistant to acidic exposure and to at least 225 F 107 2 C temperature Flexible connectors are also allowed in the combustion air pipe 6 All models are supplied with 2 5 1 cm vent connections When the pipe must be increased to 3 7 6 cm diameter the transition from 2 to 3 m...

Page 26: ...0 000 2 50 60 000 2 30 60 000 3 75 60 000 3 55 60 000 4 140 60 000 4 120 80 000 2 50 80 000 2 20 80 000 3 75 80 000 3 55 80 000 4 140 80 000 4 120 100 000 2 15 100 000 2 NA 100 000 3 75 100 000 3 55 100 000 4 140 100 000 4 120 120 000 3 75 120 000 3 55 120 000 4 140 120 000 4 120 Elevation 5001 6000 Elevation 9001 10000 Model Input BTUH Pipe Size in Max equivalent Length ft Model Input BTUH Pipe S...

Page 27: ...ns TABLE 10 Elbow Dimensions Elbow A Dimension Illustrated in Figure 30 2 Standard 2 5 16 3 Standard 3 1 16 2 Sweep 3 1 4 3 Sweep 4 1 16 TABLE 11 Equivalent Length of Fittings Fitting Equivalent Length 2 90 sweep elbow 5 feet of 2 pipe 2 45 sweep elbow 2 1 2 feet of 2 pipe 2 90 standard elbow 7 feet of 2 pipe 2 45 standard elbow 3 1 2 feet of 2 pipe 3 90 sweep elbow 5 feet of 3 pipe 3 45 sweep elb...

Page 28: ...rements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier 12 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier G Clearance to inside corner 3 feet 91 4 cm 3...

Page 29: ... furnace must have a separate vent pipe Under NO circumstances can the two vent pipes be tied together The combustion air side of the two pipe configuration shown in Figure 34 can be installed so the combustion air pipe terminates as described in outdoor combustion air or ventilated combustion air sections in these instructions Follow the instructions for outdoor combustion air or venti lated comb...

Page 30: ...ons Refer to Ambient Combustion Air Supply for proper installa tion Refer to Figures 39 and 40 3 VENTILATED COMBUSTION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated in a ventilated attic or crawl space The combustion air and the vent pipes are not termi nated in the same atmospheric zone Refer to Figure 4...

Page 31: ...ted damper or manually adjustable louvers are not permitted for use 4 A automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open position FIGURE 39 Combustion Airflow Path Through The Furnace Casing WARNING This type of installation requires that the supply air to the a...

Page 32: ...6 45 cm3 per 0 879 kW of the total input rating of all equipment located in the enclosure b Not less than the sum of all vent connectors in the confined space 3 The duct shall be least the same cross sectional area as the free area of the air supply inlet opening to which it connects 4 The blocking effects of louvers grilles and screens must be given consideration in calculating free area If the f...

Page 33: ...Turn on clothes dryers and TURN ON any exhaust fans such as range hoods and bathroom exhausts so they shall operate at maximum speed Open the fireplace dampers Do not operate a summer exhaust fan 4 Follow the lighting instructions Place the appliance being inspected in operation Adjust thermostat so the appliance shall operate continu ously 5 Test each appliance such as a water heater equipped wit...

Page 34: ...n about 30 seconds CALCULATING THE FURNACE INPUT NAT GAS Burner orifices are sized to provide proper input rate using natural gas with a heating value of 1030 BTU Ft3 38 4 MJ m3 If the heating value of your gas is significantly different it may be necessary to replace the orifices WARNING HOT SURFACE IGNITION SYSTEM Do not attempt to light this furnace by hand with a match or any other means There...

Page 35: ... 300 600 1500 57 63 126 316 13 277 555 1385 58 62 124 310 14 257 514 1286 59 61 122 305 15 240 480 1200 60 60 120 300 16 225 450 1125 62 58 116 290 17 212 424 1059 64 56 112 281 18 200 400 1000 66 54 109 273 19 189 379 947 68 53 106 265 20 180 360 900 70 51 103 257 21 171 343 857 72 50 100 250 22 164 327 818 74 48 97 243 23 157 313 783 76 47 95 237 24 150 300 750 78 46 92 231 25 144 288 720 80 45 ...

Page 36: ...rom W1 to W2 to R on the furnace control board for the furnace to operate HIGH fire Once correct manifold pres sure is set HI remove jumper from W2 for the furnace to operate on low fire Set the manifold pressure LO to correct manifold pres sure 4 After the manifold pressure has been adjusted re calculate the fur nace input to make sure you have not exceeded the specified input on the rating plate...

Page 37: ...wo of the four pins as shown in Figure 44 HEAT PUMP If heat pump is installed with a furnace the HEAT PUMP jumper must be set to YES MANIFOLD PRESSURE U TUBE CONNECTION FIGURE 43 Reading Gas Pressure DANGER The temperature rise or temperature difference between the return air and the supply heated air from the furnace must be within the range shown on the furnace rating plate and within the applic...

Page 38: ...0 1040 B A 1800 1170 A C 1540 1001 C B 1440 936 B C 1320 858 D B 1400 910 C A 1200 780 D A 1260 819 C C 1080 702 D C HIGH LOW HEAT CFM 040A10 060B12 080B12 Jumper Settings High Low High Low High Low HEAT Tap ADJ Tap 890 770 1200 870 1366 1156 A Any 790 660 1070 770 1293 1022 B Any 711 578 970 693 1185 924 C Any 646 514 890 630 1094 840 D Any 080C16 100C16 100C20 Jumper Settings High Low High Low H...

Page 39: ...dity is frequently very high during cooling season such as in the southern part of the country On a call for cooling the blower will ramp up to 50 of full capacity and will stay there for two minutes then will ramp up to 82 of full capacity and will stay there for five min utes and then will ramp up to full capacity where it will stay until the wall thermostat is satisfied In every case it will ta...

Page 40: ...ns The control continuously monitors its own operation and the operation of the system If a failure occurs the LED light will indicate the failure code The SLOW flash speed is two seconds on and two seconds off The other flash codes listed below have the following timing LED light will turn on for 1 3 second and off for 1 3 second This pattern will be repeated the number of times equal to the code...

Page 41: ...ose or disconnected wire before replacing pressure switch 4 AMBER FLASHES The control is receiving a Y signal from the thermostat without a G signal The furnace will operate normally in both heating and cooling but this fault code will be displayed in order to alert the user that there is a wiring problem Verify that the G wire from the thermostat is connected properly SOFT LOCKOUT This control in...

Page 42: ...ural 45 SIGHT GLASS OVAL 2 Req d GASKET FOAM Door 1 5 ft req d PAN CONDENSATE BRACKET DOOR HARNESS WIRING FERRULE 3 Req d GROMMET 3 Req d MOTOR MOUNT TUBING SILICON HOSE RAIN GUTTER HOSE CONDENSATE PLUG SEAL 7 8 PLUG SEAL 2 3 8 PLUG VENT PIPE BAG PARTS KNOB QUARTER TURN 4 Req d DIAGRAM WIRING 2 STAGE VS DESCRIPTION REPLACEMENT PART CONTACT INFORMATION This is a generic parts list To request a comp...

Page 43: ...versed OR poor ground neutral Gas valve shorted ON Check blower motor wiring Vent OR termination problem None Slow Green Slow Amber Rapid Amber 4 Amber Steady on Red 1 Red 2 Red 3 Red 4 Red 5 Red 6 Red 7 Red 8 Red 9 Red 10 Red 11 Red 13 Red DS ROS XFMR HSI PF PS1 PS2 PS3 IDM EAC LS HUM Legend Door switch Rollout switch Transformer Hot surface igniter Power factor choke Pressure switch 1 stage Pres...

Page 44: ...1083294 UIM C 0615 44 Johnson Controls Unitary Products NOTES ...

Page 45: ...is connected Technician Performing Start Up Installing Contractor Name Start Up Date Continued on next Page OFF 10 MIN 15 MIN 20 MIN Thermostat Staging Staging Venting system is the proper size within the limitations of the chart in the installation instructions properly connected to the furnace and properly pitched Condensate drain is connected Intake Size Exhaust Size of 90 Degree Ells of 45 Deg...

Page 46: ...r Side Continuous Fan PSC Clean Up Give owner the owner s manual provided Gas Type Explain thermostat use and programming if applicable to owner Cycle Test Operate the furnace through several heating cycles from the thermostat noting and correcting any problems Operate the furnace through continuous fan cycles from the thermostat noting and correcting any problems Operate the furnace through cooli...

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York International TM9V Series, Installation Manual

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