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157650-UIM-B-1105

Unitary Products Group

3

OUTDOOR THERMOSTATS

(All installations of this heat pump in Manufactured Homes built
per HUD standards SHALL have an outdoor thermostat installed at
the time of installation by the installer. In accordance with HUD
std. 3280.714 (a) (1) (ii). Outdoor thermostat, Part number 3024-
6881/D shall be used and should be ordered at your nearest UPG
Parts Source)
. See last page of these instructions. Select the proper
location for mounting the outdoor thermostat (see instructions packed
with outdoor thermostat).

INDOOR UNITS

Install the indoor coil in the furnace or air handler according to the
installation instructions packed with each component.

REFRIGERANT LINES

IMPORTANT: Do not remove protective caps from couplings until pre-
charged lines are routed and ready for final connection. Protective caps
prevent dirt from entering couplings and contaminating system when
connected together.

1.

Check size and length of pre-charged refrigerant lines before
installing.

a.

Check the size of the pre-charged refrigerant lines to insure
that they are correct for the model being installed.

b.

Check the final routing of the tubing, and insure tubing will be
of adequate length, with allowance for connection at the coil
and outdoor unit.

The line set part number, size, and length are shown in the tabular data
sheet. Do not use any line sets other than those shown.

2.

Copper tubing will work-harden.

a.

The pre-charged tubing should be handled carefully.

b.

Do not bend or work the tubing any more than necessary.
(The larger size tubing 3/4" for example, will work-harden
rapidly as it is formed. As the tubing becomes harder, it is
more susceptible to kinking and damage).

3.

Forming Copper.

a.

No attempt should be made to bend the suction line in a
shorter radius than 12". See Figure 2.

4.

How to dispose of excess tubing.

a.

Tubing may be longer than required. Coil excess tubing
nearer the indoor coil rather than the outdoor unit.

b.

Excess tubing must be coiled horizontally so the flow of
refrigerant is from top to bottom of the coil and toward the
outdoor unit. Another method is to form a horizontal “U” large
enough to take care of excess. See Figure 3.

5.

Slope tubing toward outdoor unit.

a.

When the coil is above the outdoor unit, the suction line
should be sloped with a fall of a least 1/4" per foot toward the
outdoor unit.

b.

When the outdoor unit is above the coil, the tubing should be
sloped downward along lateral distance to the bottom, or
from the vertical riser.

6.

Insulation of suction line.

a.

Standard suction lines come pre-insulated from the factory
with 3/8" closed cell insulation, adequate for average installa-
tions.

NOTE: In regions of extreme temperatures and humidity, additional
insulation may be required to prevent excessive condensation and seri-
ous loss of capacity.

b.

Do not insulate liquid and suction lines together.

c.

Liquid lines should not be insulated.

d.

Liquid lines should not be in bare contact with suction line.
See Figure 4.

 FIGURE 2:  Minimum Suction Line Form

12”

12”

Center Point

 FIGURE 3:  Excess Tubing

 FIGURE 4:  Insulation of Vapor Line

Liquid refrigerant under pressure. Liquid refrigerant can cause
severe frostbite. To avoid possible loss of sight and/or frostbite
use eye protection (safety glasses or safety face shield). Wearing
leather gloves will offer protection to hands.

Liquid
Line

Incorrect

Correct

Tape

Sheet Metal Hanger

Insulated Vapor Line

Summary of Contents for ERHQ SERIES

Page 1: ...oderate injury It is also used to alert against unsafe practices and hazards involving only property dam age INSPECTION As soon as a unit is received it should be inspected for possible dam age during transit If damage is evident the extent of the damage should be noted on the carrier s delivery receipt A separate request for inspection by the carrier s agent should be made in writing See Local Di...

Page 2: ...or the expected snow accumulation in your area Isolate the unit from rain gutters to avoid any possible wash out of the foundation UNIT PLACEMENT 1 Provide a base in the pre determined location 2 Remove the shipping carton and inspect for possible damage 3 Compressor tie down bolts should remain tightened 4 Position the unit on the base provided NOTE Heat pumps will defrost periodically resulting ...

Page 3: ...s it is formed As the tubing becomes harder it is more susceptible to kinking and damage 3 Forming Copper a No attempt should be made to bend the suction line in a shorter radius than 12 See Figure 2 4 How to dispose of excess tubing a Tubing may be longer than required Coil excess tubing nearer the indoor coil rather than the outdoor unit b Excess tubing must be coiled horizontally so the flow of...

Page 4: ... using a wrench on the stationary fitting of the coupling while nut is being tightened Tighten the nut until the coupling bottoms out d Then tighten an additional 1 6 turn to complete the knife edge seal 10 Check for leaks a After the line set connections have been made they should be checked for leaks b If the valves were kept clean and lubricated per instruction no leaks should be found c Use le...

Page 5: ...drafts from outside doors or supply air grilles 6 Route the 24 volt control wiring NEC Class 2 from the outdoor unit to the indoor unit and thermostat NOTE To eliminate erratic operation seal the hole in the wall at the thermostat with permagum or equivalent to prevent air drafts affecting the operation of in the thermostat NOTE A Start Assist Kit is available and recommended for long line set app...

Page 6: ...ON General The control maintains proper airflow through the outdoor coil during heating operation by melting frost and ice that may form on the coil Frost may accumulate unevenly in different sections of the coil because of the arrangement of the refrigeration circuit within the coil The control may initiate a defrost cycle even when the coil is not completely cov ered with frost This is normal op...

Page 7: ...ost cycle is necessary The control will initiate a defrost cycle when the liquid line temperature is below the initiate point for the measured ambient temperature See Figure 10 continuously for 4 1 2 minutes This delay eliminates unnec essary defrost cycles caused by refrigeration surges such as those that occur at the start of a heating cycle The control will initiate a defrost cycle every 6 hour...

Page 8: ...conds the control will de energize the compressor but not cause a soft lockout condition If the control does not sense a second pressure switch opening before the six hour timer expires the timer and counter will be reset During the soft lockout mode the control will de energize the compres sor and energize the X L output with the appropriate flash code The control will reset the soft lockout cond...

Page 9: ... The outdoor fan motor is permanently lubricated and does not require periodic oiling 3 If the coil needs to be cleaned it should be washed with Calgon Coilclean mix one part Coilclean to seven parts water Allow solution to remain on coil for 30 minutes before rinsing with clean water Solution should not be permitted to come in contact with painted surfaces 4 Refer to the furnace or air handler in...

Page 10: ...157650 UIM B 1105 10 Unitary Products Group WIRING DIAGRAM FIGURE 12 Wiring Diagram ...

Page 11: ...157650 UIM B 1105 Unitary Products Group 11 NOTES ...

Page 12: ...ct to change without notice Printed in U S A 157650 UIM B 1105 Copyright by York International Corp 2005 All rights reserved Supersedes 157650 UIM A 0905 Unitary 5005 Norman Product York OK Group Drive 73069 ...

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