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Quick Reference Instruction Manual

Wiring

 Transmitter

36 / 54

IM01U10A00-00EN-R, 2nd edition, 2017-08-29

7.4.2 HART communication

For devices with HART communication, the HART interface, along with the analog signal,
is available at the output 

Iout1

. A load resistance of 230 – 600 Ω at 

Iout1

 is recom-

mended.

How to connect to the communication tools is described in the applicable Software In-
struction Manual.

7.4.3 MODBUS communication

Modbus 
interface

Modbus interface of Rotamass Total Insight is implemented in accordance with "MOD-
BUS over serial line specification and implementation guide V1.02", for details of instru-
mentation see website of the Modbus organization (http://www.modbus.org/).

Modbus 
connections

Terminal

Description

I/O3 -

Modbus C (Common)

I/O4 +

Modbus B (D1)

I/O4 -

Modbus A (D0)

MODBUS_B

MODBUS_A

MODBUS_C

IO4+

IO4-

IO3-

RD+

RD-

GND

RS485
Modem

ROTAMASS

Fig. 21: 

MODBUS communication

Modbus cable

3-Wire cable (twisted pair (D0, D1) and Common) with shield should be used. Wire gauge
should be AWG24 or wider.

Rotamass Total Insight has a RS485 electrical interface, operating in slave mode and
communicating with the following default specification:

Default Modbus
setting

▪ Modbus baud rate: 19200 bps

▪ Modbus transfer mode: RTU

▪ Modbus parity: Even

▪ Modbus stop bit: 1 stop bit

For further details, see applicable software instruction manual (SWIM).

Fig. 22: 

Modbus connection

Summary of Contents for Total Insight series

Page 1: ...User s Manual IM01U10A00 00EN R 2nd edition 2017 08 29 ROTAMASS Total Insight Coriolis Mass Flow and Density Meter Quick Reference Instruction Manual...

Page 2: ...13 6 1 3 Installation position 14 6 2 Sensor installation 16 6 2 1 General installation rules 16 6 2 2 Installation in pipe 17 6 2 3 Installation Rotamass Nano Option PD 19 6 3 Insulation and heat tra...

Page 3: ...00EN R 2nd edition 2017 08 29 3 54 7 4 7 Connecting power supply and external devices 46 7 5 Wiring check list 49 8 Commissioning 50 9 Troubleshooting 51 9 1 Malfunction of operation 51 9 2 Zero poin...

Page 4: ...ass Supreme Rotamass Giga Rotamass Prime Rotamass Intense Rotamass Hygienic 1 2 Applicable documents The following documents supplement this manual Ex Instruction Manual Ex IM IM01U10X 00 R Software I...

Page 5: ...NING Identifies a medium risk hazard that may lead to death or severe injury unless avoided CAUTION Identifies a low risk hazard that may lead to minor or moderate injury unless avoided NOTICE Identif...

Page 6: ...the medium and chemical resistance of the wetted parts Details can be obtained from the responsible Yokogawa sales organization Operational safety cannot be ensured in the event of any improper or no...

Page 7: ...flow meter Replace soiled or damaged safety markings on the flow meter For replacing please contact the Yokogawa Service Center If Rotamass Total Insight is used to measure safety related quantities...

Page 8: ...rtant to avoid exceeding the design limits pressure temperature Fires may result in increased process pressure caused by temperature related vol ume changes and failure of gaskets The operator is resp...

Page 9: ...s in the medium hydraulic shock or similar influences If the instructions in the corresponding General Specifications or user s manual that must be met have not been followed In case of problems error...

Page 10: ...t Mounting bracket U bracket Fixing plate Fixing materials 14 nuts 6 washers 4 bolts 8 notched washers 4 rubber buffers 1 set Cable glands are included for a device with metric cable entries and witho...

Page 11: ...flow meter Ensure that suspension points of the ropes are located above the flow meter s center of gravity Use a lifting device meeting local regulations Attach lifting ropes to process connections Do...

Page 12: ...rage Store flow meter in a location that is secured against mechanical influences Ensure compliance with the allowed storage temperature of 40 60 C 35 80 C for fire resistant cable option Y Protect fl...

Page 13: ...ion as much as possible Use closing valves and bypass line to facilitate zero point setting 1 2 2 3 Fig 2 Closing valves and bypass line 1 Bypass valve 2 Closing valve 3 Coriolis flow meter For applic...

Page 14: ...ment Straight pipe runs at inlet or outlet are not required Sideways position The sideways position must be avoided when installing the flow meter because this may result in a deterioration of accurac...

Page 15: ...isk of solid matter and or gas accumulation Vertical installation recommended Draining the pipe is easier in case of maintenance production start or product change Allows gas bubbles to escape more ea...

Page 16: ...ling the flow meter Avoid damaging the process connections Flush new pipes before installing the flow meter to remove foreign matter such as shavings or other residues Avoiding creation of noise Zero...

Page 17: ...ided by the customer The operator is re sponsible for selecting suitable gaskets and defining corresponding torque values Protective materials such as protective stickers or caps on process connection...

Page 18: ...om the flow meter use the appropri ate reductions Inner gasket diameters should not fall below the inner diameters of the flange 3 1 2 4 5 Fig 11 Fixing the flange 1 Pipe flange 2 Gasket 3 Sensor flan...

Page 19: ...Nano Option PD For the Rotamass Nano the sensor can be installed on a DN50 2 pipe by using a bracket and U bolt assy MS code position 15 option PD NOTICE The bracket contains vibration dampers but for...

Page 20: ...the heat carrier Here the specifications for pressure and the temperature of the heat transfer medium must be met see applicable General Specifications Heat tracing is only available for the remote ty...

Page 21: ...er from penetrating the flow meter by way of the cable install the transmitter in a way so that the cable gland is not pointed upward WARNING Insufficient sensor grounding connection Electric shock an...

Page 22: ...struction Manual Installation Transmitter installation 22 54 IM01U10A00 00EN R 2nd edition 2017 08 29 3 Rotate transmitter housing at angles of 90 180 or 270 4 Place transmitter housing 5 Tighten the...

Page 23: ...ating the flow meter by way of the cable install the transmitter in a way so that the cable gland is not pointed upward CAUTION Risk of injury and damage to the flow meter if it is insufficiently atta...

Page 24: ...n Manual Installation Transmitter installation 24 54 IM01U10A00 00EN R 2nd edition 2017 08 29 2 Place retaining clip around pipe and slide through drill holes on angle bracket 3 Fasten retaining clip...

Page 25: ...e following instruction must only be performed at the following ambient conditions at temperatures up to 31 C relative humidity maximum 80 at temperatures between 31 C and 40 C from 80 linearly decrea...

Page 26: ...installation 26 54 IM01U10A00 00EN R 2nd edition 2017 08 29 5 Remove the display from housing by pulling forward 6 Rotate display and push back into housing in the orientation desired NOTICE The disp...

Page 27: ...tion Manual Installation IM01U10A00 00EN R 2nd edition 2017 08 29 27 54 7 Tighten screws 8 Screw display cover back onto transmitter housing 9 Using an Allen wrench size 3 0 turn the locking screw on...

Page 28: ...ent temperature measuring range etc Installation Does flow direction on flow meter correspond to the actual flow di rection in the pipe If not has the appropriate parameter in the transmitter menu bee...

Page 29: ...atmospheres Avoid actions that could lead to electrostatic discharges For example do not wipe the coated surface of the transmitter using a piece of cloth DANGER When connecting flow meters in hazard...

Page 30: ...ment due to increased electromagnetic emissions immunity NOTICE Be aware that wrong input voltage may lead to disturbance of other sensitive electrical equipment due to increased electromagnetic emiss...

Page 31: ...inadequate grounding Perform potential equalization at the grounding terminals provided for this purpose according to the figure Grounding connections on transmitter and sensor 3 2 1 Fig 15 Grounding...

Page 32: ...ected by means of con necting cables In order to obtain optimum measuring results and ensure compliance with the specifica tion it is imperative that an original connecting cable from Rota Yokogawa is...

Page 33: ...cable to the connection terminals D D S1 S1 S2 S2 TP1 TP2 TP3 D D S1 S1 S2 S2 TP1 TP2 TP3 COM 3 2 1 1 2 3 4 5 6 1 Driver circuit D D 4 Signal grounding 2 Sensor circuits S1 S1 S2 S2 5 Transmitter 3 Te...

Page 34: ...00EN R 2nd edition 2017 08 29 Fire retardant connecting cable option Y 1 2 3 D D S1 S1 S2 S2 TP1 TP2 TP3 D D S1 S1 S2 S2 TP1 TP2 TP3 COM Fig 19 Electrical terminal diagram Connection terminals on tra...

Page 35: ...ring type or forked cable lug for the grounding conductor of the connect ing cable L N 3 1 4 2 8 7 6 5 9 Fig 20 Terminal box for I O outputs and transmitter power supply 1 Power supply connection term...

Page 36: ...tion guide V1 02 for details of instru mentation see website of the Modbus organization http www modbus org Modbus connections Terminal Description I O3 Modbus C Common I O4 Modbus B D1 I O4 Modbus A...

Page 37: ...e P Sout1 Passive Sout Passive P Sout2 Passive Write protect JE Iout1 Active P Sout1 Passive Sin P Sout2 Passive Write protect JF Iout1 Active P Sout1 Passive Sin P Sout2 Active Internal pull up resis...

Page 38: ...nals for Modbus communication Modbus I O MS code Position 13 Connection terminal assignment I O1 I O2 I O3 I O3 I O4 I O4 WP M0 P Sout Passive Modbus C Modbus B Modbus A Write protect M2 Iin Active P...

Page 39: ...t of the following measured values Flow rate mass volume net partial component flow of a mixture Density Temperature Pressure Concentration For HART communication devices it is supplied on the current...

Page 40: ...utput deviation for deviation from 20 C ambient temperature 0 8 A C R U 10 5 V 0 0236 A 911 U in V 32 10 5 R in 0 Fig 24 Maximum load resistance as a function of an external power supply voltage R Loa...

Page 41: ...rate 10000 pulses s Frequency range 0 12 5 kHz P Sout P Sout 24 V 0 V 1 ROTAMASS 2 Fig 26 Active pulse output connection P Sout Load resistance Electronic counter Connection of an electromechanical co...

Page 42: ...resistor Electronic counter Passive pulse output P Sout Maximum voltage and correct polarity must be observed for wiring Value Maximum load current 200 mA Power supply 30 VDC Maximum pulse rate 10000...

Page 43: ...observed during wiring Value Load resistance 1 k Internal power supply 24 VDC 20 P Sout P Sout 24 V 0 V 1 ROTAMASS Fig 31 Active status output connection P Sout External device with load resistance A...

Page 44: ...t 2 3 1 ROTAMASS 4 Fig 34 Passive status output connection P Sout for solenoid valve circuit Relay Solenoid valve Magnetic valve power supply Protective diode A relay must be connected in series to sw...

Page 45: ...Internal power supply 24 VDC 20 Internal load resistance Rotamass 160 Iin Iin 24 V ROTAMASS 0 V 1 Fig 36 Connection of external device with passive current output External passive current output devi...

Page 46: ...ifica tion Switching status Resistance Closed 200 Open 100 k ROTAMASS Sin Sin Fig 38 Status input connection 7 4 7 Connecting power supply and external devices NOTICE Risk of damage to the flow meter...

Page 47: ...r automatic circuit breaker must disconnect all lines under current but cannot disconnect the grounding conductor under any circumstances The power switch of automatic circuit breaker must be installe...

Page 48: ...tor to the grounding screw see chapter Connection terminals 35 figure point 2 6 Fit grounding conductor with a terminal lug and affix to grounding conductor 7 Screw cable gland on tightly 8 Screw back...

Page 49: ...eter due to insufficiently secured cable inlets Install cables tension free Fit any unused cable entries with blind plugs Completely install cable glands and screw together tightly NOTICE Be aware tha...

Page 50: ...8 29 8 Commissioning 1 Activate external power switch 2 Perform check of piping installation 3 Check flow meter for device errors warnings or alarms see chapter on Troubleshooting 51 4 Configure the t...

Page 51: ...on Possible causes Remedy Display on transmitter not functioning Power supply disconnected Ensure that the unit is connected to the power supply see 46 Connection to main board faulty Check cable conn...

Page 52: ...as possible from these electric devices Mechanical strain from traction or pressure Eliminate cause for mechanical tension Terminal board or connection terminals of transmitter or sen sor soiled or da...

Page 53: ...ave density and mass flow recalibrated if neces sary Contaminated measuring tubes Clean measuring tubes Temperature displayed deviating from actual temperature Temperature unit highest and lowest valu...

Page 54: ...yusyu Head Office 12530 West Airport Blvd Sugar Land Texas 77478 USA Phone 1 281 340 3800 Fax 1 281 340 3838 Georgia Office 2 Dart Road Newnan Georgia 30265 USA Phone 1 800 888 6400 1 770 253 7000 Fax...

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