YOKOGAWA ST401G User Manual Download Page 2

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IM 12A0V2-E

<INTRODUCTION>

INTRODUCTION

This manual explains the installation, operation and use of the sampling system. Read through

this manual before operation for your safety and to obtain the specified performance from the

sampling system.
Refer to the manuals shown below for the handling of pH converter system and free available

chlorine analyzer used with this sampling system.

Model

Title

IM No.

FLXA402

4-Wire Converter

IM 12A01F01-02EN

PH450G

pH/ORP Converter

IM 12B07C05-01E

PH8EFP

KCl filling type

pH Sensor

IM 12B7J1-0lE

FC400G

Free Available Chlorine Analyzer (Non-reagent Type)

IM 12F5A1-0lE

FC800D

Non-reagent Type Free Available Chlorine Sensor Unit

IM 12F05B10-02EN

PUS 400G

Ultrasonic Oscillator

IM 19C1B3-01E

PG400

Pulse Generator for Clean Unit

IM 19C01B05-01EN

PH8HF

Flow-Through Type Holder

IM 12B07N01-01E

Safety, Protection, and Modification of the Product

• In order to protect the system controlled by the product and the product itself and ensure

safe operation, observe the safety precautions described in this user’s manual. We assume

no liability for safety if users fail to observe these instructions when operating the product.

• If this instrument is used in a manner not specified in this user’s manual, the protection

provided by this instrument may be impaired.

• If any protection or safety circuit is required for the system controlled by the product or for

the product itself, prepare it separately.

• Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter

simply referred to as YOKOGAWA) when replacing parts or consumables.

• Modification of the product is strictly prohibited.

• The following symbols are used in the product and user’s manual to indicate that there are

precautions for safety:

Notes on Handling User’s Manuals

• Please hand over the user’s manuals to your end users so that they can keep the user’s

manuals on hand for convenient reference.

• Please read the information thoroughly before using the product.
• The purpose of these user’s manuals is not to warrant that the product is well suited to any

particular purpose but rather to describe the functional details of the product.

• No part of the user’s manuals may be transferred or reproduced without prior written

consent from YOKOGAWA.

• YOKOGAWA reserves the right to make improvements in the user’s manuals and product at

any time, without notice or obligation.

• If you have any questions, or you find mistakes or omissions in the user’s manuals, please

contact our sales representative or your local distributor.

Warning and Disclaimer

The product is provided on an “as is” basis. YOKOGAWA shall have neither liability nor

responsibility to any person or entity with respect to any direct or indirect loss or damage arising

from using the product or any defect of the product that YOKOGAWA can not predict in advance.

Media No. IM 12A0V2-E

8th Edition :Jul. 2021 (YK)

Summary of Contents for ST401G

Page 1: ...User s Manual Model ST401G Sampling System IM 12A0V2 E IM 12A0V2 E 8th Edition ...

Page 2: ...he product or for the product itself prepare it separately Be sure to use the spare parts approved by Yokogawa Electric Corporation hereafter simply referred to as YOKOGAWA when replacing parts or consumables Modification of the product is strictly prohibited The following symbols are used in the product and user s manual to indicate that there are precautions for safety n Notes on Handling User s...

Page 3: ...tive or your local distributor n Symbol Marks Throughout this user s manual you will find several different types of symbols are used to identify different sections of text This section describes these icons WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may re...

Page 4: ...nts which are out of scope of warranty stated in instruction manual Failure caused by usage of software hardware or auxiliary equipment which Yokogawa Electric did not supply Failure due to improper or insufficient maintenance by user Failure due to modification misuse or outside of specifications operation which Yokogawa does not authorize Failure due to power supply voltage frequency being outsi...

Page 5: ...Blank Page ...

Page 6: ...WIRING 3 1 3 1 Unpacking 3 1 3 2 Installation place 3 1 3 3 Installation 3 1 3 4 Piping 3 44 3 5 Wiring 3 44 4 OPERATION 4 1 4 1 ST401G FC4 N A ST401G FC5 N A 4 1 4 2 ST401G FC4 N A AZC ST401G FC5 N A AZC 4 2 4 3 ST401G PH6 A ST401G PH7 A 4 3 4 4 ST401G PF6 A ST401G PF7 A ST401G PF8 A 4 4 4 5 ST401G PF6 A AZC ST401G PF7 A AZC ST401G PF8 A AZC 4 5 5 MAINTENANCE 5 1 5 1 Confirmation of flow rates of...

Page 7: ...Blank Page ...

Page 8: ...n be used with the pH converter system and the model FC400G non reagent type free available chlorine analyzer The measurement can be started after only simple installation because the ST401G is provided with a pressure reducing valve and ball valve and shipped with customer ordered devices ...

Page 9: ...pe pH converter system refer to GS 12A01F01 01EN GS 12B07B02 00E GS 12J05C02 00E pH sensor PH8EFP 03 TN TT1 N G A PH8EFP 03 TN TT3 N G A when option code of TT3 specified pH holders PH8HF PP JPT T NN NN A without cleaning system PH8HF S3 JPT T NN NN A without cleaning system PH8HF PP JPT T S3 C1 A with ultrasonic cleaning PH8HF S3 JPT T S3 C1 A with ultrasonic cleaning pH converter FLXA402 A AJ P1...

Page 10: ...re 3 11 ST401G PH6 A R TT3 ARS No Yes Op Op No Yes No Yes Figure 3 12 ST401G PF6 A Yes Yes Op No No No No No Figure 3 13 Figure 3 49 Figure 4 4 ST401G PF6 A TT3 Yes Yes Op No No Yes No No Figure 3 14 ST401G PF6 A R Yes Yes Op No No No No Yes Figure 3 15 ST401G PF6 A R TT3 Yes Yes Op No No Yes No Yes Figure 3 16 ST401G PF6 A AZC Yes Yes Op No Yes No No No Figure 3 17 Figure 4 5 ST401G PF6 A TT3 AZC...

Page 11: ...es Yes No Figure 3 32 ST401G PF7 A R AZC Yes Yes Op Yes Yes No Yes Yes Figure 3 33 ST401G PF7 A R AZC TT3 Yes Yes Op Yes Yes Yes Yes Yes Figure 3 34 ST401G PF8 A Yes Yes Op Yes No No Yes No Figure 3 35 Figure 3 59 Figure 4 4 ST401G PF8 A TT3 Yes Yes Op Yes No Yes Yes No Figure 3 36 ST401G PF8 A R Yes Yes Op Yes No No Yes Yes Figure 3 37 ST401G PF8 A R TT3 Yes Yes Op Yes No Yes Yes Yes Figure 3 38 ...

Page 12: ...01G PF6 is composed of pH converter system converter sensor and flow through type holder free available chlorine analyzer converter and detector and sampling system Please refer to Figure 3 13 to Figure 3 20 for the configuration Moreover the pH converter system can built in ultrasonic cleaner if specified at order time NOTE The pH sensor is packed separately Install and wire as per the manual IM ...

Page 13: ...EFP pH Sensor KCl filling type Refer to Figure 3 57 and Figure 3 58 for the wiring When option code TT3 is specified the 500 ml KCl reserve tank for pH sensor will be installed in the system before factory shipping Put ceramic beads in the cell of detector before the measurement Refer to Section 3 3 Filling beads of IM 12F05B10 02EN FC800D Non reagent Type Free Available Chlorine Sensor Unit 1 8 S...

Page 14: ...ucing valve may be clogged early In that case take measures to avoid contam ination e g changing the sampling point Ambient conditions Temperature 5 to 50 C Protection against freeze should be provided when necessary in winter Humidity 5 to 95 RH non condensing 10 to 90 for pH converter system Storage temperature 30 to 70 C 25 to 70 C when using PUS400G Materials Piping Hard PVC polypropylene resi...

Page 15: ... resistance load 220 V DC 60 W resistance load Contact status of Power OFF Contact status of Power ON Open Non activated Activated Open Closed Open Range 1 Closed Range 2 FC5 PF7 PF8 is equipped as standard with the remote range switching function for the Non reagent Type Free Available Chlorine Sensor Unit Two measurement ranges can be switched when N2 on FLXA402T is specified Three ranges can be...

Page 16: ...rom rain water such as indoor or in a cubicle 2 Low vibration 3 Low corrosive gas 4 Low humidity 5 Low temperature variation and the temperature is maintained at or as near to room temperature as possible 6 Sufficient maintenance space and easy maintenance access 3 3 Installation Install the sampling system on a well drained concrete foundation or the equivalent with anchor bolts M12 Refer to exte...

Page 17: ...te 253 150 455 385 150 550 530 350 100 100 490 20 20 A View A For anchor bolts 4 Ø15 holes VP40 pipe Drain outlet VP16 pipe Sample inlet Free available chlorine detector Free available chlorine converter Terminal box Approx 1312 FC400G FC400G 600 Approx 500 530 Approx 200 Approx 200 Maintenance Space Maintenance Space Maintenance Space Front Figure 3 1 ST401G FC4 N A ARS With free available chlori...

Page 18: ... Note 93 80 550 530 350 100 100 490 20 20 50 150 A View A For anchor bolts 4 Ø15 holes VP40 pipe Drain outlet VP16 pipe Sample inlet Free available chlorine detector Free available chlorine converter Terminal box Approx 1312 FC400G FC400G 600 Approx 500 530 Approx 200 Approx 200 Maintenance Space Maintenance Space Maintenance Space Front Figure 3 2 ST401G FC4 N A R ARS With free available chlorine...

Page 19: ...00G FC400G 253 150 150 Power line output signal Cable O D 9 to 12 mm Weight Approx 40kg PR1 BV1 NV1 Activated charcoal filter SV1 3 way solenoid valve PR1 Pressure reducing valve NV1 Needle valve BV1 Ball valve SV1 Note Option code ARS with arrester Note 600 Approx 500 530 Approx 200 Approx 200 Maintenance Space Maintenance Space Maintenance Space Front Figure 3 3 ST401G FC4 N A AZC ARS With free ...

Page 20: ... filter SV1 3 way solenoid valve PR1 Pressure reducing valve NV1 Needle valve BV1 Ball valve Note Option code ARS with arrester Note 93 80 550 530 350 100 100 490 20 20 50 150 View A VP40 pipe Drain outlet VP16 pipe Sample inlet A FC400G FC400G 4 Ø15 holes 600 Approx 500 530 Approx 200 Approx 200 Maintenance Space Maintenance Space Maintenance Space Front Figure 3 4 ST401G FC4 N A R AZC ARS With f...

Page 21: ... 100 530 550 150 Termimal box for with arrester and remote range setting Free available chlorine converter Free available chlorine detector VP16 pipe Sample inlet VP40 pipe Drain outlet For anchor bolts View A A FC400G FC400G 4 Ø15 holes 600 Approx 500 530 Approx 200 Approx 200 Maintenance Space Maintenance Space Maintenance Space Front Figure 3 5 ST401G FC4 N A RR With free available chlorine ana...

Page 22: ...0 550 150 50 Free available chlorine converter Free available chlorine detector VP16 pipe Sample inlet VP40 pipe Drain outlet For anchor bolts View A A FC400G FC400G Termimal box for with arrester and remote range setting 4 Ø15 holes 600 Approx 500 530 Approx 200 Approx 200 Maintenance Space Maintenance Space Maintenance Space Front Figure 3 6 ST401G FC4 N A R RR With free available chlorine analy...

Page 23: ... 100 490 20 20 455 View A VP40 pipe Drain outlet VP16 pipe Sample inlet Free available chlorine detector Free available chlorine converter A For anchor bolts FC400G FC400G 253 150 150 Termimal box for with arrester and remote range setting 4 Ø15 holes 600 Approx 500 530 Approx 200 Approx 200 Maintenance Space Maintenance Space Maintenance Space Front Figure 3 7 ST401G FC4 N A AZC RR With free avai...

Page 24: ...90 20 20 50 150 View A For anchor bolts VP40 pipe Drain outlet VP16 pipe Sample inlet Free available chlorine detector Free available chlorine converter A Approx 1312 FC400G FC400G Termimal box for with arrester and remote range setting 4 Ø15 holes 600 Approx 500 530 Approx 200 Approx 200 Maintenance Space Maintenance Space Maintenance Space Front Figure 3 8 ST401G FC4 N A R AZC RR With free avail...

Page 25: ...valve Note1 Suffix code U with ultrasonic oscillator Note2 Suffix code U with ultrasonic oscillator or Option code ARS with arrester BV1 Ball valve Weight Approx 35 kg pH sensor PH8EFP pH holder PH8HF 20 100 100 For anchor bolts 4 Ø15 holes 490 20 View A pH converter FLXA402 KCl tank A 530 Maintenance Space Approx 200 Maintenance Space Approx 200 Maintenance Space 600 Approx 500 Approx 1320 Figure...

Page 26: ...A pH converter FLXA402 pH sensor PH8EFP pH holder Approx 1370 PR1 Pressure reducing valve Note1 Suffix code U with ultrasonic oscillator Note2 Suffix code U with ultrasonic oscillator or Option code ARS with arrester Weight Approx 35 kg Power line output signal Cable O D 9 to 12 mm VP40 pipe Drain outlet VP16 pipe Sample inlet Note 2 Terminal box PUS400G Note 1 pH ultrasonic oscillator Figure 3 10...

Page 27: ...e output signal 150 VP16 pipe Sample inlet PR1 BV1 Weight Approx 35 kg Note 1 Suffix code U with ultrasonic oscillator Note 2 Suffix code U with ultrasonic oscillator or Option code ARS with arrester 550 Approx 1320 50 530 PR1 Pressure reducing valve BV1 Ball valve pH sensor pH holder PH8EFP PH8HF KCl tank pH converter FLXA402 View A A 20 350 100 100 490 20 4 Ø15 holes For anchor bolts Figure 3 11...

Page 28: ...rox 200 Maintenance Space Approx 200 500 mL PUS400G Note1 pH Ultrasonic oscillator 93 80 150 PR1 BV1 550 50 VP16 pipe Approx 1370 530 Weight Approx 35 kg PR1 Pressure reducing valve BV1 Ball valve Note 1 Suffix code U with ultrasonic oscillator Note 2 Suffix code U with ultrasonic oscillator or Option code ARS with arrester pH converter FLXA402 A pH sensor pH holder PH8EFP PH8HF Figure 3 12 ST401G...

Page 29: ...455 250 150 Approx 1320 385 550 NV1 BV2 PR1 Pressure reducing valve BV1 BV2 Ball valve NV1 Needle valve FC400G PH8EFP PH8HF A FC400G FLXA402 Free available chlorine converter Free available chlorine detector 100 Maintenance Space Approx 200 Maintenance Space Approx 200 Maintenance Space Front Approx 500 View A 4 Ø15 holes For anchor bolts pH converter KCl tank pH holder pH sensor Figure 3 13 ST401...

Page 30: ...rasonic oscillator pH ultrasonic oscillator Terminal box 500 mL FC400G FC400G Free available chlorine converter Free available chlorine detector pH converter FLXA402 KCl tank 455 250 150 約1370 530 385 550 pH sensor pH holder PH8EFP PH8HF BV2 PR1 Pressure reducing valve BV1 BV2 Ball valve NV1 Needle valve NV1 Maintenance Space Approx 200 Maintenance Space Approx 500 Maintenance Space Figure 3 14 ST...

Page 31: ...G FC400G Free available chlorine converter Free available chlorine detector pH ultrasonic oscillator pH converter KCl tank Terminal box pH sensor pH holder PH8EFP PH8HF VP40 pipe Drain outlet VP16 pipe Sample inlet Approx 1320 View A FLXA402 93 80 550 350 100 100 490 20 20 530 150 50 A 600 Approx 500 530 Approx 200 Approx 200 Space Maintenance Space Maintenance Space Maintenance Front Figure 3 15 ...

Page 32: ... Ø15 holes For anchor bolts Free available chlorine converter Free available chlorine detector pH ultrasonic oscillator pH converter KCl tank Terminal box pH sensor pH holder VP40 pipe Drain outlet VP16 pipe Sample inlet View A FLXA402 93 80 550 350 100 100 490 20 20 530 150 50 A 600 Approx 500 530 Approx 200 Approx 200 Space Maintenance Space Maintenance Space Maintenance Front Figure 3 16 ST401G...

Page 33: ...illator 4 Ø15 holes For anchor bolts Free available chlorine converter Free available chlorine detector pH ultrasonic oscillator pH converter KCl tank Terminal box pH sensor pH holder VP40 pipe Drain outlet VP16 pipe Sample inlet View A FC400G FC400G FLXA402 550 455 350 100 100 490 20 20 530 385 150 A 250 150 600 Approx 500 530 Approx 200 Approx 200 Space Maintenance Space Maintenance Space Mainte...

Page 34: ...nic oscillator 4 Ø15 holes For anchor bolts Free available chlorine converter Free available chlorine detector pH ultrasonic oscillator pH converter KCl tank Terminal box pH sensor pH holder VP40 pipe Drain outlet VP16 pipe Sample inlet View A FLXA402 550 455 350 100 100 490 20 20 530 385 150 A 250 150 600 Approx 500 530 Approx 200 Approx 200 Space Maintenance Space Maintenance Space Maintenance F...

Page 35: ...asonic oscillator 4 Ø15 holes For anchor bolts Free available chlorine converter Free available chlorine detector pH ultrasonic oscillator pH converter KCl tank Terminal box pH sensor pH holder VP40 pipe Drain outlet VP16 pipe Sample inlet View A FLXA402 PH8EFP 550 93 80 350 100 100 490 20 20 530 50 150 A 600 Approx 500 530 Approx 200 Approx 200 Space Maintenance Space Maintenance Space Maintenanc...

Page 36: ...with ultrasonic oscillator 4 Ø15 holes For anchor bolts Free available chlorine converter Free available chlorine detector pH ultrasonic oscillator pH converter KCl tank Terminal box pH sensor pH holder VP40 pipe Drain outlet VP16 pipe Sample inlet View A 550 93 80 350 100 100 490 20 20 530 50 150 A 600 Approx 500 530 Approx 200 Approx 200 Space Maintenance Space Maintenance Space Maintenance Fron...

Page 37: ...ducing valve NV1 Needle valve BV1 to BV3 Ball valve Non reagent Type Free Available Chlorine Sensor Unit FC800D 1 This box is attached to the product when ARS is specified or both AZC and ARS are specified If only one of these are selected the box is not attached Terminal box cable mating connection Ø6 5 to Ø12 5 When only AZC is specified the box shown above is attached to the dotted area Termina...

Page 38: ... space Front Weight Approx 40kg NV1 PR1 BV1 SV1 2 Terminal box option 1 ARS with arrester AZC ARS VP40 pipe Drain outlet VP16 pipe Sample inlet SV1 3 way solenoid valve PR1 Pressure reducing valve NV1 Needle valve BV1 to BV3 Ball valve Activated charcoal filter 2 For anchor bolts 4 Ø15 holes 1 This box is attached to the product when ARS is specified or both AZC and ARS are specified If only one o...

Page 39: ...e Drain outlet KCI tank 1 Attached when P is specified 2 Attached when ARS or P is specified For anchor bolts 4 Ø15 holes Terminal box cable mating connection Ø6 5 to Ø12 5 Weight Approx 35 kg Terminal box 2 VP16 pipe Sample inlet PR1 BV1 pH sensor PH8EFP pH holder PH8HF pH converter FLXA402 PR1 Pressure reducing valve BV1 Ball valve Figure 3 23 ST401G PH7 N A ARS With free available chlorine anal...

Page 40: ... Sample inlet PR1 BV1 Terminal box 2 KCI tank 500 mL pH converter FLXA402 pH sensor pH holder PH8EFP PH8HF Weight Approx 35 kg PR1 Pressure reducing valve BV1 Ball valve For anchor bolts 4 Ø15 holes Terminal box cable mating connection Ø6 5 to Ø12 5 1 Attached when P is specified 2 Attached when ARS or P is specified Figure 3 24 ST401G PH7 N A TT3 ARS With free available chlorine analyzer 500 ml K...

Page 41: ...P40 pipe Drain outlet Terminal box 2 VP16 pipe Sample inlet PR1 BV1 Weight Approx 35 kg pH sensor pH holder PH8EFP PH8HF KCI tank pH converter FLXA402 PR1 Pressure reducing valve BV1 Ball valve 1 Attached when P is specified 2 Attached when ARS or P is specified Terminal box cable mating connection Ø6 5 to Ø12 5 Figure 3 25 ST401G PH7 N A R ARS With free available chlorine analyzer back piping arr...

Page 42: ...g connection Ø6 5 to Ø12 5 1 Attached when P is specified 2 Attached when ARS or P is specified VP40 pipe Drain outlet KCI tank 500 mL Terminal box 2 PR1 BV1 VP16 pipe Sample inlet Weight Approx 35 kg pH converter FLXA402 pH sensor pH holder PH8EFP PH8HF PR1 Pressure reducing valve BV1 Ball valve Figure 3 26 ST401G PH7 N A R TT3 ARS With free available chlorine analyzer back piping 500 ml KCl tank...

Page 43: ...1 PG400 Non reagent Type Free Available Chlorine Sensor Unit FC800D Approx 1320 530 385 455 550 150 150 250 150 250 Terninal box PR1 BV1 VP40 pipe Drain outlet Weight Approx 45 kg VP16 pipe Sample inlet NV1 BV2 pH sensor pH holder PH8EFP PH8HF KCI tank pH converter FLXA402 PR1 Pressure reducing valve NV1 Needle valve BV1 BV2 Ball valve 1 Attached when P is specified Terminal box cable mating conne...

Page 44: ...orine Sensor Unit FC800D Approx 1370 530 385 455 550 150 150 250 150 250 Terminal box cable mating connection Ø6 5 to Ø12 5 VP16 pipe Sample inlet VP40 pipe Drain outlet Weight Approx 45 kg PR1 BV1 Terminal box 500 mL FLXA402 pH converter KCI tank pH sensor pH holder PH8EFP PH8HF BV2 NV1 PR1 Pressure reducing valve NV1 Needle valve BV1 BV2 Ball valve For anchor bolts 4 Ø15 holes 1 Attached when P ...

Page 45: ...1 PG400 Non reagent Type Free Available Chlorine Sensor Unit FC800D Approx 1320 530 550 150 50 80 93 PR1 Pressure reducing valve NV1 Needle valve BV1 BV2 Ball valve Weight Approx 45 kg PR1 BV1 NV1 BV2 pH converter KCI tank Terminal box pH sensor pH holder PH8EFP PH8HF VP40 pipe Drain outlet VP16 pipe Sample inlet FLXA402 Terminal box cable mating connection Ø6 5 to Ø12 5 1 Attached when P is speci...

Page 46: ...agent Type Free Available Chlorine Sensor Unit FC800D Approx 1370 530 50 550 150 80 93 PR1 BV1 NV1 BV2 FLXA402 pH converter KCI tank Terminal box pH sensor pH holder PH8EFP PH8HF 500 mL VP40 pipe Drain outlet VP16 pipe Sample inlet Weight Approx 45 kg PR1 Pressure reducing valve NV1 Needle valve BV1 BV2 Ball valve Terminal box cable mating connection Ø6 5 to Ø12 5 1 Attached when P is specified Fi...

Page 47: ...A 600 500 530 Approx Approx 200 Approx 200 Maintenance space Maintenance space Maintenance space Front For anchor bolts 4 Ø15 holes PR1 BV1 BV2 BV3 BV4 NV1 Activated charcoal filter SV1 pH sensor PH8EFP PH8HF pH holder pH converter KCI tank Terminal box VP16 pipe Sample inlet VP40 pipe Drain outlet Weight Approx 50 kg FLXA402 Terminal box cable mating connection Ø6 5 to Ø12 5 1 Attached when P is ...

Page 48: ...ting connection Ø6 5 to Ø12 5 A View A 600 500 530 Approx Approx 200 Approx 200 Maintenance space Maintenance space Maintenance space Front For anchor bolts 4 Ø15 holes PR1 BV1 BV2 BV3 Activated charcoal filter pH sensor PH8EFP 500 mL PH8HF VP40 pipe Drain outlet pH holder pH converter KCI tank VP16 pipe Sample inlet Terminal box Weight Approx 50 kg FLXA402 BV4 NV1 SV1 Terminal box cable mating co...

Page 49: ...Approx 200 Approx 200 Maintenance space Maintenance space Maintenance space Front For anchor bolts 4 Ø15 holes PR1 BV1 NV1 Activated charcoal filter SV1 pH sensor PH8EFP PH8HF FLXA402 pH holder pH converter KCI tank Terminal box BV2 BV3 BV4 VP40 pipe Drain outlet VP16 pipe Sample inlet Weight Approx 50 kg SV1 3 way solenoid valve PR1 Pressure reducing valve NV1 Needle valve BV1 to BV4 Ball valve T...

Page 50: ...ection Ø6 5 to Ø12 5 A View A 600 500 530 Approx Approx 200 Approx 200 Maintenance space Maintenance space Maintenance space Front For anchor bolts 4 Ø15 holes PR1 BV1 NV1 Activated charcoal filter SV1 pH sensor PH8EFP PH8HF FLXA402 pH holder pH converter KCI tank Terminal box BV2 BV3 BV4 500 mL VP40 pipe Drain outlet VP16 pipe Sample inlet Weight Approx 50 kg SV1 3 way solenoid valve PR1 Pressure...

Page 51: ...NV1 BV2 pH sensor pH holder PH8EFP PH8HF KCI tank 530 385 455 550 150 150 250 150 250 Approx 1320 490 20 100 350 100 20 PR1 Pressure reducing valve NV1 Needle valve BV1 Ball valve View A For anchor bolts 4 Ø15 holes 600 Approx 500 530 Approx 200 Approx 200 Maintenance Space Maintenance Space Maintenance Space Front Terminal box cable mating connection Ø6 5 to Ø12 5 1 Attached when P is specified F...

Page 52: ...XA402T Non reagent Type Free Available Chlorine Sensor Unit FC800D Approx 1415 530 385 150 455 550 150 250 150 250 PR1 Pressure reducing valve NV1 Needle valve BV1 BV2 Ball valve Maintenance Space Maintenance Space 600 Maintenance Space Front 530 View A 490 20 100 350 100 20 Approx 500 For anchor bolts 4 Ø15 holes Approx 200 Approx 200 1 Attached when P is specified Figure 3 36 ST401G PF8 o A TT3 ...

Page 53: ...0 150 50 80 93 Approx 1320 Pulse Generator for Clean Unit 1 PG400 Liquid Analyzer for Turbidity and Chlorine FLXA402T Non reagent Type Free Available Chlorine Sensor Unit FC800D Approx 500 Approx 200 Approx 200 For anchor bolts 4 Ø15 holes PR1 Pressure reducing valve NV1 Needle valve BV1 BV2 Ball valve Terminal box cable mating connection Ø6 5 to Ø12 5 1 Attached when P is specified Figure 3 37 ST...

Page 54: ...orine FLXA402T Non reagent Type Free Available Chlorine Sensor Unit FC800D PR1 Pressure reducing valve NV1 Needle valve BV1 BV2 Ball valve 600 530 Maintenance Space Maintenance Space Maintenance Space Front View A 490 20 100 350 100 20 Approx 500 Approx 200 Approx 200 For anchor bolts 4 Ø15 holes Terminal box cable mating connection Ø6 5 to Ø12 5 1 Attached when P is specified Figure 3 38 ST401G P...

Page 55: ... 250 Pulse Generator for Clean Unit 1 PG400 Liquid Analyzer for Turbidity and Chlorine FLXA402T Approx 500 Approx 200 Approx 200 SV1 3 way solenoid valve PR1 Pressure reducing valve NV1 Needle valve BV1 to BV4 Ball valve View A 490 20 100 350 100 20 For anchor bolts 4 Ø15 holes Terminal box cable mating connection Ø6 5 to Ø12 5 Terminal box cable mating connection Ø6 5 to Ø12 5 1 Attached when P i...

Page 56: ...hlorine Sensor Unit FC800D A PR1 BV1 BV2 BV3 Activated charcoal filter pH sensor PH8EFP 500 mL PH8HF VP40 pipe Drain outlet pH holder VP16 pipe Sample inlet Terminal box Weight Approx 50 kg BV4 NV1 SV1 SV1 3 way solenoid valve PR1 Pressure reducing valve NV1 Needle valve BV1 to BV4 Ball valve Terminal box cable mating connection Ø6 5 to Ø12 5 Terminal box cable mating connection Ø6 5 to Ø12 5 1 At...

Page 57: ...for Clean Unit 1 PG400 Non reagent Type Free Available Chlorine Sensor Unit FC800D Approx 1344 530 550 50 150 View A 490 20 100 350 100 20 93 80 Approx 500 Approx 200 Approx 200 For anchor bolts 4 Ø15 holes SV1 3 way solenoid valve PR1 Pressure reducing valve NV1 Needle valve BV1 to BV4 Ball valve Terminal box cable mating connection Ø6 5 to Ø12 5 Terminal box cable mating connection Ø6 5 to Ø12 5...

Page 58: ...uid Analyzer for Turbidity and Chlorine FLXA402T Non reagent Type Free Available Chlorine Sensor Unit FC800D Approx 500 Approx 200 Approx 200 SV1 3 way solenoid valve PR1 Pressure reducing valve NV1 Needle valve BV1 to BV4 Ball valve View A 490 20 100 350 100 20 For anchor bolts 4 Ø15 holes Terminal box cable mating connection Ø6 5 to Ø12 5 1 Attached when P is specified Terminal box cable mating ...

Page 59: ...o not supply the electric power until the wiring is completed Electric shock may cause serious injury or death 1 Power supply The converter unit should be directly wired if only the pH converter system or the free available chlorine analyzer is installed in the sampling system Refer to Figure 3 43 to Figure 3 60 for the wiring of each equipment A terminal box is installed when there are two or mor...

Page 60: ...W1 W2 Option for AZC with auto zero calibration Figure 3 43 ST401G FC4 N A AZC With free available chlorine analyzer auto zero calibration AR2x2 S G L1 G L2 L2 L1 G CB1 AR1 AR1 2 arresters CB1 Circuit breaker 1 2 G L1 L2 G G C2 C1 C2 Dedicated cable C1 G ME RE T2 T1 G ME Free available chlorine detector FC400G RE T2 T1 F2 Free available chlorine converter FC400G L1 L2 F1 M2 M1 Analog output Output...

Page 61: ...tput Note Dotted wiring is external wiring and should be prepared by customer Use two core shielded cable with 9 to 12 mm OD for output wiring Remote range switching Voltage when contact input opened 5 V DC Current when contact input closed 20μA Avoid two point ground Ground the G terminal of power wiring FC400G Output signal FC400G Range swiching input External wiring Analog output External wirin...

Page 62: ... S1 to S3 S4 mA1 Jumper Note Figure 3 46 ST401G PH6 N A With pH converter FLXA402 Customer wiring Customer wiring U1 U2 S pH holder PH8HF pH converter FLXA402 Ultrasonic oscillator PUS400G L2 L1 Sensor cable Ultrasonic oscillator cable GRN YEL YEL YEL YEL YEL YEL GRN YEL YEL G Power Ground L1 L2 G Terminal box L2 L1 G L2 L1 CB1 GRN G L2 L1 CB1 Circuit breaker Note 2 Dotted wiring is external wirin...

Page 63: ...ircuit breaker Ground Note 2 Dotted wiring is external wiring and should be prepared by customer Use two core shielded cable with 9 to 12 mm OD for output wiring Avoid two point ground Ground the G terminal of power wiring L N S 16 GE 15 SE 14 T1 11 T2 12 RE 13 IMPLOW 18 61 62 63 S1 to S3 S4 mA1 Jumper pH sensor PH8EFP Customer installation Note 1 For the jumper wiring refer to user s manual of FL...

Page 64: ...l box L2 L1 G L2 L1 CB1 GRN G L2 L1 CB1 Circuit breaker G G OUTPUT POWER Note 2 Dotted wiring is external wiring and should be prepared by customer Use two core shielded cable with 9 to 12 mm OD for output wiring Avoid two point ground Ground the G terminal of power wiring Solenoid valve SV1 W1 W2 L N S 16 GE 15 SE 14 T1 11 T2 12 RE 13 IMPLOW 18 61 62 63 S1 to S3 S4 mA1 Jumper Option for AZC with ...

Page 65: ...5 L 101 N 102 G 001 52 NC 51 C 53 NO S3 Power Converter Power SENCOM Disuse 1st input 2nd input RS485 R Ethernet E FC800D Non reagent Type Free Available Chlorine Sensor Unit Power Supply FLXA402T Liquid Analyzer for Turbidity and Chlorine Analog output N2 N4 Analog output N2 N4 Analog output N4 Analog output N4 Contact input N2 N4 Analog input N4 Contact output WR Figure 3 50 ST401G FC5 N A R Wit...

Page 66: ...use 1st input 2nd input 11 12 301 302 L 101 N 102 G 001 L 201 N 202 G 002 RS485 R Ethernet E Fuse Solenoid valve SV1 Terminal box for connecting solenoid valve FC800D Non reagent Type Free Available Chlorine Sensor Unit Power Supply FLXA402T Liquid Analyzer for Turbidity and Chlorine Analog output N2 N4 Analog output N2 N4 Analog output N4 Analog output N4 Contact input N2 N4 Analog input N4 Conta...

Page 67: ...er Converter Power SENCOM Disuse 1st input 2nd input L 101 N 102 G 001 AR L 201 N 202 G 003 RS485 R Ethernet E CP Terminal box for power supply FC800D Non reagent Type Free Available Chlorine Sensor Unit Power Supply FLXA402T Liquid Analyzer for Turbidity and Chlorine Analog output N2 N4 Analog output N2 N4 Analog output N4 Analog output N4 Contact input N2 N4 Analog input N4 Contact output WR Fig...

Page 68: ... input 2nd input 11 12 301 302 L 101 N 102 G 001 L 201 N 202 G 002 AR RS485 R Ethernet E CP Solenoid valve SV1 Terminal box for connecting solenoid valve FC800D Non reagent Type Free Available Chlorine Sensor Unit Power Supply FLXA402T Liquid Analyzer for Turbidity and Chlorine Analog output N2 N4 Analog output N2 N4 Analog output N4 Analog output N4 Contact input N2 N4 Analog input N4 Contact out...

Page 69: ...01G PH7 N A R TT3 With free available chlorine analyzer back piping 500 ml KCl tank L N G 32 NC 31 C 33 NO S1 42 NC 41 C 43 NO S2 72 NC 71 C 73 NO S4 61 62 mA1 65 66 mA2 81 82 mA3 85 86 mA4 21 22 24 SHLD 63 87 88 SHLD 89 A 91 B 92 GND 93 SHLD 94 Termination 95 52 NC 51 C 53 NO S3 Power 1st input 2nd input RS485 R Ethernet E L 101 N 102 G 001 L 201 N 202 G 003 AR CP Terminal box for power supply FL...

Page 70: ...RS485 R Ethernet E L 101 N 102 G 001 L 201 N 202 G 003 AR U1 U2 U3 S US Oscillator L 401 N 402 G 004 CP Terminal box for power supply FLXA402 pH converter PG400 Pulse Generator for Clean Unit Analog output N2 N4 Analog output N2 N4 Analog output N4 Analog output N4 Contact input N2 N4 Analog input N4 Power Supply Flow Through type holder pH Sensor Contact output WR Figure 3 56 ST401G PH7 P A R TT3...

Page 71: ...HLD 94 Termination 95 L 101 N 102 G 001 52 NC 51 C 53 NO S3 Power Converter for chiorine Power SENCOM Disuse 1st input 2nd input L 101 N 102 G 001 L 201 N 202 G 003 RS485 R Ethernet E CP PG400 Pulse Generator for Clean Unit Analog output N2 N4 Analog output N2 N4 Analog output N4 Analog output N4 Contact input N2 N4 Analog input N4 Contact output Terminal box for power supply Power Supply FC800D N...

Page 72: ... N 102 G 001 L 201 N 202 G 003 L 201 N 202 G 002 RS485 R Ethernet E CP FLXA402 pH converter PG400 Pulse Generator for Clean Unit Analog output N2 N4 Analog output N2 N4 Analog output N4 Analog output N4 Contact input N2 N4 Analog input N4 Flow Through type holder pH Sensor Terminal box for power supply Power Supply Terminal box for connecting solenoid valve FC800D Non reagent Type Free Available C...

Page 73: ...2 G 001 CP AR FC800D Non reagent Type Free Available Chlorine Sensor Unit Analog output N2 N4 Analog output N2 N4 Analog output N4 Analog output N4 Contact input N2 N4 Analog input N4 FLXA402T Liquid Analyzer for Turbidity detector and Chlorine sensor unit Flow Through type holder pH Sensor PG400 Pulse Generator for Clean Unit Terminal box for power supply Power US Oscillator Power Supply Figure 3...

Page 74: ...erminal box for connecting solenoid valve Contact output WR Solenoid Valve pH Sensor Power Supply Terminal box for power supply FC800D Non reagent Type Free Available Chlorine Sensor Unit FLXA402T Liquid Analyzer for Turbidity detector and Chlorine sensor unit Analog output N2 N4 Analog output N2 N4 Analog output N4 Analog output N4 Contact input N2 N4 Analog input N4 PG400 Pulse Generator for Cle...

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Page 76: ...ate into free available chlorine detector between 0 1 and 2 5 L min Refer to Figure 4 1 for piping Tubing materials X X Ø22 Ø15 soft tube with net VP40 Drain VP16 Pipe Pipe VP40 Ø6 Ø4 Polyethylene tube PR1 Pressure reducing valve FCC Free available chlorine converter FCD Free available chlorine detector NV1 Needle valve BV1 Ball valve NV1 FCC X VP16 Measuring water FCD BV1 PR1 PVC tray Ø12 Ø9 Poly...

Page 77: ...02EN Refer to Figure 4 2 for piping VP40 Drain BV2 NO COM NC F1 SV1 X NV1 FCC X VP16 Measuring water FCD BV1 PR1 BV3 PVC tray Tubing materials X X Ø22 Ø15 soft tube with net VP16 pipe pipe VP40 Ø6 Ø4 Polyethylene tube BV1 2 3 Ball valve PR1 Pressure reducing valve FCC Free available chlorine converter FCD Free available chlorine detector NV1 Needle valve F1 Activated charcoal filter SV1 3 way sole...

Page 78: ...rials X X Ø12 Ø9 Polyethylene tube VP40 Drain VP16 pipe pipe VP40 PR1 Pressure reducing valve BV1 Ball valve PHC pH converter PHH Flow through type holder PHS pH sensor TK1 KCl tank ULC Ultrasonic oscillator Suffix code U X VP16 Measuring water PVC tray Ø22 Ø15 soft tube with net PHC TK1 UCL PHS PHH BV1 PR1 Figure 4 3 Piping diagram of ST401G PH6 A ST401G PH7 A With pH converter ultrasonic oscilla...

Page 79: ...tube PHC TK1 UCL PHS PHH BV2 BV1 PR1 FCC FCD FCC Free available chlorine converter FCD Free available chlorine detector NV1 Needle valve PR1 Pressure reducing valve BV1 2 Ball valve PHC pH converter PHH Flow through type holder PHS pH sensor TK1 KCl tank ULC Ultrasonic oscillator Suffix code U Ø6 Ø4 Polyethylene tube NV1 1 1 1 When PF8 is speciﬁed the free available chlorine detector and the pH se...

Page 80: ...15 soft tube with net Ø6 Ø4 Polyethylene tube Tubing materials Ø12 Ø9 Polyethylene tube BV1 2 3 4 Ball valve PR1 Pressure reducing valve FCC Free available chlorine converter FCD Free available chlorine detector NV1 Needle valve F1 Activated charcoal filter SV1 3 way solenoid valve PHC pH converter PHH Flow through type holder PHS pH sensor TK1 KCl tank ULC Ultrasonic oscillator Suffix code U 1 Wh...

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Page 82: ...ange them when any crack or defect is observed 5 3 Maintenance of each built in equipment Maintain and inspect pH converter system and free available chlorine analyzer regularly according to each manual For auto zero calibration option the activated charcoal filter should be periodically replaced Refer to Section 8 1 4 of IM 12F5A1 01E Model FC400G Free Available Chlorine Analyzer Non Reagent Type...

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Page 84: ... 12A00V02 00E 5th Edition May 2013 YK When suffix code of PF 1 10 5 2 6 7 3 4 8 9 Item Part No Qty Description 1 L9854CL 1 Ball Valve 2 L9852CB 1 Needle Valve 3 K9326VG 1 Regulator 4 K9326HT 1 Ball Valve Assembly 5 L9901CA 1 Ø6 Ø4 P E Tube 6 L9901CK 1 Ø12 Ø9 P E Tube 7 L9831MH 1 Elbow Union 8 L9831JE 1 Half Union 9 L9831NE 1 Elbow Union 10 K9146BB 1 Sensor Stand ...

Page 85: ...E 5th Edition May 2013 YK When suffix code of PH 10 6 7 3 4 Item Part No Qty Description 3 K9326VG 1 Regulator 4 K9326HT 1 Ball Valve Assembly 6 L9901CK 1 Ø12 Ø9 P E Tube 7 L9831MH 1 Elbow Union 10 K9146BB 1 Sensor Stand ...

Page 86: ...e of FC 5 2 9 8 11 12 3 4 Item Part No Qty Description 2 L9852CB 1 Needle Valve 3 K9326VG 1 Regulator 4 K9326HT 1 Ball Valve Assembly 5 L9901CA 1 Ø6 Ø4 P E Tube 8 L9831JE 1 Half Union 9 L9831NE 1 Elbow Union 11 L9901CA 1 Ø6 Ø4 P E Tube 12 L9831NE 1 Elbow Union ...

Page 87: ...on May 2013 YK When option code of AZC 13 14 Item Part No Qty Description 13 1 Solenoid Valve A1029MV For 100 V AC K9460ET For 110 V AC K9726KR For 200 V AC K9726KS For 220 V AC 14 K9726EG 1 Filter Assembly L9862AY 1 Filter Element ...

Page 88: ...Installation wiring diagram almost modified Sec 4 Piping diagram some modified CMPL revised to 4th edition some drawings changed Dec 2006 5th Edition The overall revised June 2003 4th Edition Option code AZC changed to AZC1 to AZC4 Nov 2002 3rd Edition Dimension of stanchion changed Ms code some changed Sec 3 Installation piping and wiring all changed Sec 4 Operation some changed of Auto zero Cali...

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Summary of Contents for ST401G

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YOKOGAWA ST401G, User Manual, Page: 2 / 89

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