YOKOGAWA ROTAMASS Total Insight General Instruction Manual Download Page 1

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User's Manual

IM 01U10B00-00EN-R

IM 01U10B00-00EN-R, 3rd edition, 2018-07-09

ROTA

MASS

Total Insight

Coriolis Mass Flow and Density Meter

General Instruction Manual

Summary of Contents for ROTAMASS Total Insight

Page 1: ...User s Manual IM 01U10B00 00EN R IM 01U10B00 00EN R 3rd edition 2018 07 09 ROTAMASS Total Insight Coriolis Mass Flow and Density Meter General Instruction Manual...

Page 2: ...ansport and storage 19 5 1 Transport 19 5 2 Storage 20 6 Installation 21 6 1 Installation instructions 21 6 1 1 Installation dimensions 21 6 1 2 Installation site 21 6 1 3 Instructions 22 6 1 4 Instal...

Page 3: ...external devices 63 7 5 Wiring check list 66 8 Commissioning 67 9 System configuration and operation 68 9 1 Operating options 68 9 2 Display 68 9 3 Default settings 72 9 3 1 Setting display language 7...

Page 4: ...ight sensor 1 2 Target group The following persons are the target group of this manual Technicians Engineers This manual along with its applicable documents enable the target group to complete the fol...

Page 5: ...y unless avoided CAUTION Identifies a low risk hazard that may lead to minor or moderate injury unless avoided NOTICE Identifies a hazard resulting in property damage Explanation of symbols Symbols in...

Page 6: ...ogeneity of the fluid and chemical resistance of the wetted parts Details can be obtained from the responsible Yokogawa sales organization Operational safety cannot be ensured in the event of any impr...

Page 7: ...risk of burns Apply thermal insulation to sensor Attach warning labels to the sensor Wear protective gloves WARNING Risk of injury from electrical shock due to inadequate clothing Wear protective clo...

Page 8: ...and welding work on parts of the flow meter is prohibited Continuous temperature fluctuations in excess of 100 C may result in tube failure due to material fatigue and therefore must be avoided The o...

Page 9: ...s in the fluid hydraulic shock or similar influences If the instructions in the corresponding General Specifications or user s manual that must be met have not been followed In case of problems errors...

Page 10: ...U bracket Fixing plate Fixing materials 14 nuts 6 washers 4 bolts 8 notched washers 4 rubber buffers 1 set Cable glands are included for a device with metric cable entries and without Ex approval Ple...

Page 11: ...M1 Q M2 F1 F2 A inlet outlet Fig 1 Coriolis principle M1 M2 Measuring tubes E Driver system S1 S2 Pick offs A Direction of measuring tube vibration F1 F2 Coriolis forces Q Direction of fluid flow Mass...

Page 12: ...Fc Coriolis force Density measurement Using a driver and an electronic regulator the measuring tubes are operated in their res onance frequency This resonance frequency is a function of measuring tub...

Page 13: ...in several families Nano Supreme Giga Prime Intense and Hygienic It consists of the following main components Sensor Transmitter In the integral type sensor and transmitter are firmly connected 1 2 3...

Page 14: ...low meter along with its specification The model code is located on each main nameplate 4 3 1 Nameplates The sensor as well as the transmitter each contain a main nameplate and an additional nameplate...

Page 15: ...nsmitter Main transmitter nameplate 8 1 2 3 4 5 6 7 i RCES34S 50BD40 OE70 4 JA1 1234567 2015 24VAC or 100 240VAC 50 60Hz 24VDC or 100 120VDC 10W 40 60o C 1 Model code 5 Ambient temperature range 2 Ser...

Page 16: ...works D1xxxxxxxx xx xx xx xx xx xx xx xx xx xx xx xx 2016 03 15 Update 1 Update 2 1 2 3 4 5 6 1 Serial number 4 Indicator software revision 2 Main software revision 5 Hardware revision 3 Sensor softwa...

Page 17: ...slashes RC 1 2 3 4 6 7 5 9 10 11 12 13 14 15 8 1 Transmitter 2 Sensor 3 Meter size 4 Material wetted parts 5 Process connection size 6 Process connection type 7 Sensor housing material 8 Process flui...

Page 18: ...onnections 2 Terminal box 3 Cable entry for connecting cable 4 Display cover 5 Sensor connection cover 6 Back cover for inputs and outputs and power supply 7 Blind plug 8 Inputs outputs cable entry 9...

Page 19: ...meter Ensure that suspension points of the ropes are located above the flow meter s center of gravity Use a lifting device meeting local regulations Attach lifting ropes to process connections Do not...

Page 20: ...ore flow meter in a location that is secured against mechanical influences Ensure compliance with the allowed storage temperature see Specifications 88 Protect flow meter against direct insolation to...

Page 21: ...nt due to increased electromagnetic emissions 6 1 1 Installation dimensions Dimensions and installation lengths of sensor and transmitter are listed in the General Specifications of the corresponding...

Page 22: ...he following general installation instructions during installation Install the flow meter avoiding shock and vibration as much as possible Use closing valves and bypass line to facilitate zero point s...

Page 23: ...urement Straight pipe runs at inlet or outlet are not required Sideways position The sideways position must be avoided when installing the flow meter because this may result in a deterioration of accu...

Page 24: ...o Fig 14 Vertical Installation 6 1 5 Sanitary Installation EHEDG compliant installation In order to comply with the requirements of the European Hygienic Engineering and De sign Group EHEDG the follow...

Page 25: ...mitter at the bracket either hexagon head srews M6x10 or socket head screws with rubber cap must be used Fig 16 Hanging installation for remote transmitter Sensor installation remote or integral versi...

Page 26: ...matches the ID of process connection of the sensor fitting to ensure 3 A compliance For compliance of DIN 11851 process connection process connection HS2 with 3 A standards a special sanitary gasket...

Page 27: ...g the flow meter Avoid damaging the process connections Flush new pipes before installing the flow meter to remove foreign matter such as shavings or other residues Avoiding creation of noise Zero poi...

Page 28: ...ded by the customer The operator is re sponsible for selecting suitable gaskets and defining corresponding torque values Protective materials such as protective stickers or caps on process connections...

Page 29: ...er use the appropri ate reductions Inner gasket diameters should not fall below the inner diameters of the flange 3 1 2 4 5 Fig 22 Fixing the flange 1 Pipe flange 2 Gasket 3 Sensor flange 4 Bolt 5 Nut...

Page 30: ...to use a seal tape for in stallation 6 3 3 Installation Rotamass Nano Option PD For the Rotamass Nano the sensor can be installed on a DN50 2 pipe by using a bracket and U bolt assy model code positi...

Page 31: ...the pressure transmitter and the correct position and implementation of the pressure taps NOTICE The needed pressure taps have to be placed at the flow line at approximately 4D 5D upstream and downstr...

Page 32: ...rrier Here the specifications for pressure and the temperature of the heat transfer fluid must be met see applicable General Specifications Heat tracing is only available for the remote type of flow m...

Page 33: ...tion NOTICE The following instruction must only be performed at the following ambient conditions at temperatures up to 31 C relative humidity maximum 80 at temperatures between 31 C and 40 C from 80 l...

Page 34: ...tallation 34 90 IM 01U10B00 00EN R 3rd edition 2018 07 09 5 Remove the display from housing by pulling forward 6 Rotate display and push back into housing in the orientation desired NOTICE The display...

Page 35: ...Manual Installation IM 01U10B00 00EN R 3rd edition 2018 07 09 35 90 7 Tighten screws 8 Screw display cover back onto transmitter housing 9 Using an Allen wrench size 3 0 turn the locking screw on dis...

Page 36: ...low meter by way of the cable install the transmitter in a way so that the cable gland is not pointed upward WARNING Insufficient sensor grounding connection Electric shock and ignition in hazardous a...

Page 37: ...tallation General Instruction Manual Installation IM 01U10B00 00EN R 3rd edition 2018 07 09 37 90 3 Rotate transmitter housing at angles of 90 180 or 270 4 Place transmitter housing 5 Tighten the four...

Page 38: ...ur fixing screws and remove the cover 2 Remove the cables so that none of the cables inside can accidentally become trapped and damaged 3 By using an Allen wrench size 5 0 remove the bottom fixing scr...

Page 39: ...er from penetrating the flow meter by way of the cable install the transmitter in a way so that the cable gland is not pointed upward CAUTION Risk of injury and damage to the flow meter if it is insuf...

Page 40: ...itter installation 40 90 IM 01U10B00 00EN R 3rd edition 2018 07 09 1 Screw angle bracket to bottom of transmitter 2 Place retaining clip around pipe and slide through drill holes on angle bracket 3 Fa...

Page 41: ...ent tempera ture measuring range etc Installation Does flow direction on flow meter correspond to the actual flow di rection in the pipe If not has the appropriate parameter in the transmitter menu be...

Page 42: ...sive atmospheres Avoid actions that could lead to electrostatic discharges For example do not wipe the coated surface of the transmitter using a piece of cloth DANGER When connecting flow meters in ha...

Page 43: ...due to increased electromagnetic emissions immunity NOTICE Be aware that wrong input voltage may lead to disturbance of other sensitive electrical equipment due to increased electromagnetic emissions...

Page 44: ...nsmitter and sensor 3 2 1 Fig 27 Grounding connections on transmitter and sensor 1 Grounding screw in transmitter terminal box for grounding conductor 2 Grounding terminal on transmitter for potential...

Page 45: ...results and ensure compliance with the specifica tion it is imperative that an original connecting cable and original glands from Rota Yoko gawa are used In order to ensure the IP code the cable must...

Page 46: ...S2 TP1 TP2 TP3 D D S1 S1 S2 S2 TP1 TP2 TP3 COM 3 2 1 1 2 3 4 5 6 Fig 30 Connection terminal circuits transmitter on the left side sensor on the right side 1 Driver circuit D D 4 Signal grounding 2 Se...

Page 47: ...standard connecting cable option L Standard connecting cable option L Signal Coaxial wire Coaxial wire pair colour Wire type Wire colour D green Core wire transparent D Shield black S1 red Core wire t...

Page 48: ...am 1 Sensor 2 Transmitter 3 Potential equalization system 2 4 5 3 Shield wire 1 Fig 34 Terminated fire retardant connecting cable Y transmitter side Connection scheme of fire retardant connecting cabl...

Page 49: ...ng set 1 Loosen the four screws from the neck cover and remove cover 2 Remove connector nut from cable gland and pull out clamped insert 3 Push cable through connector nut and clamped insert 4 Remove...

Page 50: ...out clamped insert 3 Push cable through connector nut and clamped insert 4 Remove precut outer casing of cable 5 Pull back outer shield of cable over clamped insert 6 Feed cable through cable entry i...

Page 51: ...g type or forked cable lug for the grounding conductor of the connect ing cable L N 3 1 4 2 8 7 6 5 9 Fig 35 Terminal box for I O outputs and transmitter power supply 1 Power supply connection termina...

Page 52: ...ion see website of the Modbus organization http www modbus org Modbus connections Terminal Description I O3 Modbus C Common I O4 Modbus B D1 I O4 Modbus A D0 MODBUS_B MODBUS_A MODBUS_C IO4 IO4 IO3 RD...

Page 53: ...ve P Sout1 Passive Sout Passive P Sout2 Passive Write protect JE Iout1 Active P Sout1 Passive Sin P Sout2 Passive Write protect JF Iout1 Active P Sout1 Passive Sin P Sout2 Active Internal pull up resi...

Page 54: ...Model code position 13 Connection terminal assignment I O1 I O2 I O3 I O3 I O4 I O4 WP M0 P Sout1 Passive Modbus C Modbus B Modbus A Write protect M2 Iin Active P Sout1 Passive Modbus C Modbus B Modb...

Page 55: ...of the following measured values Flow rate mass volume net partial component flow of a mixture Density Temperature Pressure Concentration For HART communication devices it is supplied on the current o...

Page 56: ...ut deviation for deviation from 20 C ambient temperature 0 8 A C R U 10 5 V 0 0236 A 911 U in V 32 10 5 R in 0 Fig 39 Maximum load resistance as a function of an external power supply voltage R Load r...

Page 57: ...10000 pulses s Frequency range 0 12 5 kHz P Sout P Sout 24 V 0 V ROTAMASS 2 1 Fig 41 Active pulse output connection P Sout Load resistance Electronic counter Connection of an electromechanical counte...

Page 58: ...stor Electronic counter Passive pulse output P Sout Maximum voltage and correct polarity must be observed for wiring Value Maximum load current 200 mA Power supply 30 VDC Maximum pulse rate 10000 puls...

Page 59: ...erved during wiring Value Load resistance 1 k Internal power supply 24 VDC 20 P Sout P Sout 24 V 0 V ROTAMASS 1 Fig 46 Active status output connection P Sout External device with load resistance Activ...

Page 60: ...t ROTAMASS 2 1 3 4 Fig 49 Passive status output connection P Sout or Sout for solenoid valve circuit Relay Solenoid valve Magnetic valve power supply Protective diode A relay must be connected in seri...

Page 61: ...ternal power supply 24 VDC 20 Internal load resistance Rotamass 160 Iin Iin 24 V ROTAMASS 0 V 1 Fig 51 Connection of external device with passive current output External passive current output device...

Page 62: ...ting current voltage rms Power supply1 24 VAC 20 15 or 100 240 VAC 10 20 Power frequency 47 63 Hz Direct current voltage Power supply1 24 VDC 20 15 or 100 120 VDC 8 3 10 1 for option MC DNV GL approva...

Page 63: ...d see General Specifications The power supply cable must be designed for the power supply used with a minimum diameter of 0 5 mm 2 1 1 Transmitter back cover 2 Power supply cable gland WARNING Risk of...

Page 64: ...wrench Size 3 0 tighten the locking screw on the back cover in clockwise direction 3 Unscrew back cover from transmitter housing in counter clockwise direction 4 Attach cable glands 5 Connect wires t...

Page 65: ...8 07 09 65 90 6 Fit grounding conductor with a terminal lug and affix to grounding conductor 7 Screw cable gland on tightly 8 Screw back cover onto transmitter housing in clockwise direction 9 Using a...

Page 66: ...r due to insufficiently secured cable inlets Install cables tension free Fit any unused cable entries with blind plugs Completely install cable glands and screw together tightly NOTICE Be aware that i...

Page 67: ...ommissioning 1 Activate external power switch 2 Perform check of piping installation 3 Check flow meter for device errors warnings or alarms see chapter on Troubleshooting 80 4 Configure the transmitt...

Page 68: ...re not always available For more information on how to operate the transmitter and its functions and on digital communication see applicable software instruction manual NOTICE Be aware that all covers...

Page 69: ...fingers e g if they are very dirty place some white tape on the fingertip IR switch functions IR switch Display Function SET SET Apply setting Enter data Apply parameter SHIFT SHT Move cursor right or...

Page 70: ...total health result is active Total health result warning only indicated when display total health result is active Total health result bad state only indicated when display total health result is ac...

Page 71: ...0 00EN R 3rd edition 2018 07 09 71 90 Abbreviation Measured quantity or identification NV1 NV2 Net volume flow rate 1 2 NCV Corrected net volume flow rate DRC Drive current VSC Viscosity HT1 24hours t...

Page 72: ...FL Mass flow DNS Density TMP Temperature VFL Volume flow PRS Pressure CNC Concentration NM1 Net mass flow rate 1 NV1 Net volume flow rate 1 PHS Phase shift FRQ Resonance frequency DRG Drive gain DRC D...

Page 73: ...played 13 Press SHIFT switch to switch to the display of the day 14 Press switch until the desired day is displayed 15 Press SET switch to apply the date set 16 Press SET switch to confirm the date se...

Page 74: ...n applications with increased process pressure ensure that the process pressure and its unit of measurement are set correctly 6 Perform autozero 9 3 5 Performing autozero To ensure ideal measuring res...

Page 75: ...equate an additional hardware write protection can be set on the main board of the transmitter With the write protection active the transmitter display can still be operated any changes to settings or...

Page 76: ...r back onto transmitter housing 6 Tighten the locking screw by turning it counterclockwise with an Allen wrench size 3 0 Symbol appears in the top right corner of the display Setting the Burnout mode...

Page 77: ...10B00 00EN R 3rd edition 2018 07 09 77 90 9 4 2 MODBUS hardware setting Switch settings 1 Switch off power supply 2 Loosen the locking screw by turning it clockwise with an Allen wrench size 3 0 Fig 5...

Page 78: ...using by slowly pulling forward The switch can be seen 6 Set the desired address OFF 1 2 H L SW1 ON 0 3 1 0 1 2 7 6 5 4 Address 1 2 ON OFF 1 2 SW2 SW3 7 Push display into housing 8 Fasten the display...

Page 79: ...rted to 1 When hardware switch is active then address value based on the hardware address is stored in the device SW2 Line termination of two ends on the bus are required to communicate Modbus One ter...

Page 80: ...ssible causes Remedy Display on transmitter not functioning Power supply disconnected Ensure that the unit is connected to the power supply see 63 Settings cannot be made via IR switches Check cable c...

Page 81: ...Check correct connection of connecting cable shield on transmitter Flow meter installed in proximity to facilities with strong electro magnetic field Ground transmitter and sensor see 44 and 63 Instal...

Page 82: ...r and reading system Check LRV and URV process parame ters see software instruction manual Fixed density Check whether the Val sel parameter is set correctly If a fixed value is selected ensure that t...

Page 83: ...ut trim was performed incor rectly Correctly perform trimming see applica ble software instruction manual Connecting cable in correctly connected for remote type Check cable connections and correct if...

Page 84: ...cable Explosion Proof Type Manual is mandatory WARNING Risk of injury from electrical shock due to insufficiently closed housing After completion of the maintenance work check that the housing covers...

Page 85: ...n and calibration service For recalibration flow meters should be sent to the manufacturer Rota Yokogawa GmbH in Wehr Germany The option of having on site calibration performed by a Yokogawa technicia...

Page 86: ...efore returning the shipment Clean flow meter thoroughly No harmful chemicals must remain in or on the flow me ter Rota Yokogawa only accepts completely drained and cleaned flow meters The form Decont...

Page 87: ...data Company Address Contact person E Mail Phone no Fax no Reference Order no Instrument data Type Serial no Type Serial no If not enough note on separate sheet Process data Process fluid Fluid is to...

Page 88: ...n Y Sensor2 35 80 C 31 176 F Transmitter 35 60 C 31 140 F 1 If the device is operating outdoors make sure that the solar irradiation does not increase the surface temperature of the transmitter higher...

Page 89: ...1 recommendation DNVGL CG 0339 chapter 14 This includes Surge immunity acc EN 61000 4 5 for lightning protection Emission acc IEC EN 61000 3 2 Class A IEC EN 61000 3 3 Class A NAMUR NE 21 recommendati...

Page 90: ...usyu Head Office 12530 West Airport Blvd Sugar Land Texas 77478 USA Phone 1 281 340 3800 Fax 1 281 340 3838 Georgia Office 2 Dart Road Newnan Georgia 30265 USA Phone 1 800 888 6400 1 770 253 7000 Fax...

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