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<7. Inspection and Maintenance>

7-2

IM 11M10B01-01E

7.2.1 

Inspection in the Event of an Alarm (ALM)

If an error is detected by the self-diagnosis function of the OX400 during operation, the ERR/ALM 

lamp flashes and an alarm (ALM) code is displayed on the sub-display. If an error is detected, 

take action according to the Table 7.1. 

Table 7.1 

Alarm (ALM) Conditions and Actions

Display

Content

Diagnosis Condition

Action

ALM1

Unstable heater 

temperature 

The heater

 temperature changed by ±5°C or 

more from the standard temperature. 

Check to make sure the 

sensor gas flow rate or 

power supply is not unstable

ALM2

Sensor error

The sensor electromotive force during 

calibration became greater than ±30% relative 

to the standard.

Check the calibration gas 

O

2

 concentration value

Re-calibrate

Replace the sensor

ALM3

Electromotive force error

A sensor electromotive force error of ±15 to 

±30% relative to the standard occurred during 

calibration.

Check the calibration gas 

O

2

 concentration value

Re-calibrate

Replace the sensor

ALM4

Asymmetric voltage error The air electromotive force became greater 

than ±10 mV during calibration.

Calibration up to ±30 mV is possible. 

Calibration beyond ±30 mV is not possible.

Check the air concentration

Re-calibrate

Replace the sensor

ALM5

Calibration error

The calibration coefficient became greater than 

the specified values (zero: ±50, span: 1 ±0.2). 

When zero is ±50 to ±75 and span is 1±0.2 to 

0.4, calibration is possible

When zero exceeds ±75 and span exceeds 1 

±0.4, calibration is not possible

Check the calibration gas 

O

2

 concentration

Re-calibrate

Replace the sensor

ALM6

Sensor resistance value 

error

The sensor impedance (cell resistance value) 

became greater than 1 kΩ during calibration. 

Prepare a replacement 

sensor

ALM7

Oxygen concentration

high/low limit error

The oxygen concentration became larger than 

the high/low limits.

Change the high/low limits 

as needed

ALM8

Over range error

The oxygen concentration became greater 

than 100%FS, or became a negative value. 

Change the range

Re-calibrate

7.2.2 

Inspection in the Event of an Error (ERR)

If an error is detected during operation, the ERR/ALM lamp turns on and an error (ERR) code is 

displayed on the sub-display. If an error is detected, take action according to Table 7.2. 

Table 7.2 

Error (ERR) Conditions and Actions

Display

Factor

Diagnosis Condition

Action

Err1

Sensor failure

Sensor burnout. The sensor 

electromotive force became 

less than -50 mV. 

Replace the sensor

Err2

Heater temperature error

The heater temperature 

became greater by ±30°C 

relative to the standard 

temperature. 

Replace the heater

Check the temperature adjustment circuit

(Contact our service department)

Err3

Temperature sensor 

burnout

The temperature sensor has 

burned out.

Replace the heater

(Contact our service department)

Err4

OX400 temperature error

The temperature inside the 

OX400 became greater 

than 70°C. 

Check to make sure the ventilation holes, 

cooling fan outlet, and line are not blocked, 

lines are not blocked, and so on. 

Turn the power off and then on. 

Err5

CPU failure

A CPU failure occurred.

Contact our service department. 

Err6

Fan stop

The cooling fan stopped. 

Contact our service department. 

Note:   If an error (ERR) occurs, the heater is turned off. To clear the error, you need to turn the power off and then on. It is 

recommended to turn the power off and then on to see whether the error occurs again. Be careful because if the power of the 

OX400 is turned off, the contact output “OPEN.” 

8th Edition : Jan. 10, 2019-00

Summary of Contents for OX400

Page 1: ...User s Manual Model OX400 Low Concentration Zirconia Oxygen Analyzer Style S2 IM 11M10B01 01E IM 11M10B01 01E 8th Edition ...

Page 2: ... referred to as YOKOGAWA when replacing parts or consumables Modification of the product is strictly prohibited The following symbols are used in the product and user s manual to indicate that there are precautions for safety n Notes on Handling User s Manuals Please hand over the user s manuals to your end users so that they can keep the user s manuals on hand for convenient reference Please read...

Page 3: ... product is the correct one If you have any questions contact our sales representative or your local distributor n Symbol Marks Throughout this user s manual you will find several different types of symbols are used to identify different sections of text This section describes these icons WARNING Identifies instructions that must be observed in order to avoid physical injury and electric shock or ...

Page 4: ...6 Operation and Parameters It is recommended to write down the changed operation parameters as user set values as shown in Table 8 1 n Notes on Use The OX400 is a product that conforms to the general safety requirements of the IEC standard Be sure to observe the following precautions when you operate it Handling Precautions Installation location The OX400 is structurally non explosion proof so you...

Page 5: ... gas components H2S SOx HCl NH3 HF and the like or potentially toxic elements Si Sn Cd Te As P and the like in the sample gas may cause deterioration of the sensor Be sure to remove them with an activated carbon filter or the like in the previous step of the OX400 before introducing the gas The presence of combustible gas in the sample gas may cause errors in measurements because oxygen in the sam...

Page 6: ...ailure of components which are out of scope of warranty stated in instruction manual Failure caused by usage of software hardware or auxiliary equipment which Yokogawa Electric did not supply Failure due to improper or insufficient maintenance by user Failure due to modification misuse or outside of specifications operation which Yokogawa does not authorize Failure due to power supply voltage freq...

Page 7: ...okogawa Europe B V Euroweg 2 3825 HD Amersfoort The Netherlands n Identification Tag This manual and the identification tag attached on packing box are essential parts of the product Keep them together in a safe place for future reference n Users This product is designed to be used by a person with specialized knowledge 8th Edition Jan 10 2019 00 ...

Page 8: ...3 Installation 3 1 3 1 Installation Location 3 1 3 2 How to Install 3 2 3 2 1 Installing Desktop Type 3 2 3 2 2 Installing Panel Mount Type 3 3 3 2 3 Mounting Activated Carbon Filter 3 4 4 Piping and Wiring 4 1 4 1 Piping 4 1 4 2 Wirings 4 2 4 2 1 Power Supply Wiring 4 2 4 2 2 Signal Wiring 4 3 4 2 3 Communication 4 6 5 Names and Functions 5 1 5 1 Front Panel 5 1 5 2 Rear Panel 5 3 6 Operation and...

Page 9: ...Gas Sampling Using Aspirator 6 14 6 5 Switching Measurement Flow Path Using Multi Selector 6 15 6 6 Numerical Value Decimal Point and Unit Input Operation 6 16 7 Inspection and Maintenance 7 1 7 1 Routine Inspection and Maintenance 7 1 7 2 Inspection in the Event of an Error 7 1 7 2 1 Inspection in the Event of an Alarm ALM 7 2 7 2 2 Inspection in the Event of an Error ERR 7 2 7 3 How to Replace S...

Page 10: ...fespan of those used in our earlier products A cylindrical sensor design facilitates the replacement of measurement gases thereby helping to assure a high speed response High performance and high reliability Superior repeatability and linearity even at low oxygen concentrations Either pump or aspirator sampling can be selected depending on the application Built in functions and a variety of self d...

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Page 12: ...sure Pump and aspirator 0 300 PaG No suction device 40 kPaG max Measurement range 0 10 ppm O2 to 0 100 vol O2 Resolution 0 01 ppm O2 Display 4 digit LED Main display O2 concentration auto switching Sub display Parameter or alarm error number Unit ppm Output range Auto 0 10 ppm 0 100 ppm 0 1000 ppm 0 1 0 10 0 100 default Other 0 0 ppm 0 00 ppm 0 000 ppm 0 0 0 can be set is an integer from 2 to 9 Fi...

Page 13: ...rature sensor disconnection device temperature error CPU error fan stop Alarm warning Heater unstable sensor defect electromotive force abnormal asymmetry voltage error calibration error sensor resistance error O2 concentration upper lower over range Serial communication Comm signal RS 232 one way Baud rate 38 400 bps Data ASCII O2 concentration unit alarm error Calibration methods 1 3 point 10 pp...

Page 14: ...is instrument is a Class A product and it is designed for use in the industrial environment Please use this instrument in the industrial environment only Note2 The current or voltage signal output cable length and contact input cable length must be no longer than 30 m for CE marking RS232 connection cable length must be no longer than 3 m Installation altitude 2000 m or less Category based on IEC ...

Page 15: ...ther cable doesn t conform to KC marking Power cable of T can be used in Taiwan because another cable doesn t conform to BSMI marking 2 When R of line connection is specified K9643KH filter Rc1 4 is attached when T of line connection is specified K9643KJ filter 1 4NPT is attached A is specified when it is used for flow furnace or reflow furnace 2 4 Standard Accessories Check the standard and optio...

Page 16: ...2 0 101 6 0 3 240 1 225 1 19 3 330 20 10 to 20 6 6 132 101 6 260 238 Seal Ventilation holes Frame Frame Screw 4xM5 screw Panel Cutout Mount Note Pump ON OFF switch when no suction device N is specified for the sampling method this switch is not installed For the notes on panel mounting see page 6 Unit mm 8th Edition Jan 10 2019 00 ...

Page 17: ...Rc1 4 Line connection in case of 1 4NPT Line connection in case of 1 4NPT Mount Ventilation holes Bushing Bushing Aspirator Aspirator Connector 4xM5 screw Panel Cutout 60 to 70 101 6 0 3 135 2 0 240 1 225 1 19 3 330 20 10 to 20 Frame Frame Screw Seal 6 6 132 101 6 260 238 For the notes on panel mounting see page 6 Unit mm 8th Edition Jan 10 2019 00 ...

Page 18: ...0 to 20 213 132 20 350 19 3 Rear Note Pump ON OFF switch when no suction device N is specified for the sampling method this switch is not installed For the notes on panel mounting see page 6 With multi selector function 35 3 40 Sample gas inlet Sample gas outlet 46 Unit mm 8th Edition Jan 10 2019 00 ...

Page 19: ...e of 1 4NPT Line connection in case of 1 4NPT Line connection in case of Rc1 4 Line connection in case of Rc1 4 Bushing Bushing Aspirator Aspirator Connector 10 to 20 213 132 20 350 19 3 Sample gas inlet Aspirator gas inlet Φ6 Aspirator and sample gas outlet Φ8 35 3 46 40 For the notes on panel mounting see page 6 Unit mm 8th Edition Jan 10 2019 00 ...

Page 20: ... K9643KJ Activated carbon filter of option code A Sample gas inlet Fixing holes more than 200 Maintenance space The filter holder including piping connection can be moved upward to replace a filter element more than 200 Maintenance space The filter holder including piping connection can be moved downward to replace a filter element 110 150 130 47 29 5 25 15 10 157 35 35 60 47 8th Edition Jan 10 20...

Page 21: ...od P Filter1 Filter2 Restriction Filter1 Filter2 Aspirator Sample gas Sample gas Pipe connection Rc1 4 or 1 4NPT Air or N2 supply gas inlet ø6 connector ø8 connector Operable from the front panel Note If no suction device N is specified the aspirator is removed from this diagram Flow meter Heater Restriction Operable from the front panel Throttle valve Throttle valve 8th Edition Jan 10 2019 00 ...

Page 22: ...uilt in pump P specified Secondry output 0 1 0 5 0 10 V DC Power cord two pole plug with earthing contact Primary output 4 to 20 mA DC Alarm Oxygen concentration high low Contact output Error Fail Contact output Range marker Contact output 2 3 1 1 Use the earthing contact of power cord to ground to earth Use the supplied power cord only 2 Ground the measurement output signal line shield on the rec...

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Page 24: ...ing it Be sure to use metal piping for the gas piping particularly when handling oxygen concentration in 1 vol or less Use of piping materials such as polyethylene vinyl rubber and plastic may cause significant errors in measurements because of their large oxygen transmission and absorption rates The presence of corrosive gas components H2S SOx HCl NH3 HF and the like or potentially toxic elements...

Page 25: ...ottom panel of the OX400 Be sure to provide a distance from the installation surface desktop larger than that of the height of the legs of the OX400 20 Hot air is discharged from the air outlet on the rear panel of the OX400 Maintain at least 100 mm of free space around the OX400 to ensure adequate ventilation Notes on installation Cooling fan Unit mm Do not block the air inlet Distance of 20 or m...

Page 26: ... to not block the bottom panel of the OX400 135 2 0 101 6 0 3 240 1 225 1 19 3 330 20 10 to 20 6 6 132 101 6 260 238 Cooling fan Unit mm Do not block the air inlet Air is discharged from the cooling fan Distance of 100 or more Seal Frame Frame Screw 4xM5 screw Panel Cutout Mount 3 Make sure the panel is at least 2 mm thick 2 Maintain at least 100 mm of free space around the measuring instrument in...

Page 27: ...pace The filter holder including piping connection can be moved downward to replace a filter element 110 150 130 47 29 5 25 15 10 157 35 35 60 47 Figure 3 3 Mounting Activated Carbon Filter NOTE The activated carbon filter used in this equipment have limited life and periodic maintenance or replacement will be required Install this equipment in an accessible location to facilitate maintenance Main...

Page 28: ...ransmission rate accurate measurements cannot be performed in the low concentration range 3 Be careful of leakage from the pipe because it may cause measurement errors Particularly in the low concentration range take great care because even though the pressure inside the pipe is positive oxygen may flow from the air due to diffusion resulting in a large error 4 Fluctuations of back pressure at the...

Page 29: ...2 communication connector Figure 4 2 Piping for Sample Gas 4 2 Wirings 4 2 1 Power Supply Wiring CAUTION For the power supply be sure to use the rated voltage shown on the rear panel Connection to a power supply with a different voltage may cause damage to the OX400 Power cord connector with a protective ground pin is used for power supply wiring for the OX400 Be sure to securely insert the connec...

Page 30: ...C Alarm Oxygen concentration high low Contact output Error Fail Contact output Range marker Contact output 2 3 1 1 Use the earthing contact of power cord to ground to earth Use the supplied power cord only 2 Ground the measurement output signal line shield on the receiving side The G terminal is connected to a ground pin Use this if the line shield cannot be grounded on the receiving side Be very ...

Page 31: ... oxygen concentration in terms of voltage Specify in advance one of 0 1 0 5 and 0 10 V DC Use it at a load resistance of 10 kΩ or more The wire shall be shielded and the shield shall be connected to the ground on the receive side and open on the OX400 side 3 Range marker output Range recognition information such as the auto range is expressed as a 3 bit code This is a non voltage contact output si...

Page 32: ...1 MS2 MS3 terminals and MSCOM are closed and 0 when open For details see Section 6 5 Table 4 3 Measurement Flow Path Switching Output by Multi selector MS1 MSCOM MS2 MSCOM MS3 MSCOM MS OFF 0 0 0 MS1 ON Select flow path 1 1 0 0 MS2 ON Select flow path 2 0 1 0 MS3 ON Select flow path 3 0 0 1 Output of information on flow path under measurement by multi selector Answer back output of the flow path th...

Page 33: ...er cord connector for two pole plug with earthing contact Error Fail contact output terminal Alarm DO contactoutput terminal high low oxygen concentration alarm Multi selector terminal with MS option Contact output for switching of measurement flow path Contact output for measurement flow path data RS232 communication connector Figure 4 4 Wiring Terminals 4 2 3 Communication A D sub 9 pin connecto...

Page 34: ...ent of an error causes the LED to turn on The event of an alarm causes the LED to flash If an error and alarm occur at the same time the error is given priority and the LED turns on The LED is off during normal operation 5 Sub Display The sub display displays the description of the currently displayed item or menu item in four digits with a decimal point If an error or alarm occurs the error or al...

Page 35: ...of gas flowing into the sensor 11 PUMP Switch Turn the switch on to use the built in pump This switch is effective only when the POWER switch is on 12 POWER Switch This is the power switch of the OX400 The LED display employs a 7 segment alphanumeric display Figure 5 2 shows the display characters and alphanumeric characters in the display LED Display LED Display LED Display 9 8 7 6 5 4 3 2 1 0 Z ...

Page 36: ...nother device 5 Contact Output Terminal DO Output The event of a high or low oxygen concentration alarm ALM7 causes output at the terminal It does not work without a concentration alarm 6 Contact Output Terminal FAIL This is a contact output terminal for errors The event of an error causes output 7 Contact Output Terminal for Range Output In the auto range the current range is output at the contac...

Page 37: ...ntact output to switch measurement flow path Furthermore measurement flow path data is output at this contact output terminal 13 RS232 Connector A D sub 9 pin connector is connected to this connector when using serial communication 8th Edition Jan 10 2019 00 ...

Page 38: ...t Section 6 1 4 To Setting Alarms Section 6 1 5 To Setting Calibration Gas Concentration Section 6 1 6 To Displaying Calibration Coefficient Section 6 1 10 To Setting Sensor Constant Section 6 1 7 To Displaying Software Revision rEV Section 6 1 12 For maintenance and diagnosis For maintenance and diagnosis Sets the measurement range Auto Fixed Partial Selects the voltage output 0 1 0 5 0 10 V DC S...

Page 39: ...e code 2 to 9 as in the case of 0 to 0 ppm 0 to 00 ppm 0 to 000 ppm 0 to 0 For example enter range code 2 if 20 x 10n applies as in the case of 0 to 20 ppm 0 to 200 ppm 0 to 2000 ppm 0 to 2 0 to 20 2 MANUAL Range MAn fixed range This range is a fixed range Select one from the following six ranges 0 to 10 ppm 0 to 100 ppm 0 to 1000 ppm 0 to 1 0 to 10 and 0 to 100 The range is always the same and is...

Page 40: ...xample of setting the fixed range of 0 to 100 ppm Note 2 How to set the manual fixed range Select one of the six ranges as follows 0 to 10 ppm 0 to 100 ppm 0 to 1000 ppm 0 to 1 0 to 10 0 to 100 To set the partial range set the MANUAL Range and then the Hi Low values of Partial Range Note 3 For details of the numerical value decimal point and unit operation in the partial range see Section 6 6 To 1...

Page 41: ... rEV Hold down for 2 seconds To 10 0 1 V DC is confirmed Return to oUt2 To 1 Figure 6 3 Setting Secondary Output oUt2 6 1 3 Setting HOLD Function HoLd Operation Press the MODE key for 2 seconds select HoLd with the keys and press the ENT key Set the output state in the maintenance mode Select either non or PrEV The former option means no hold and the latter means hold the previous value The follow...

Page 42: ...out is a function compliant with NAMUR that allows increasing decreasing the current output to the high low limits in the event of a failure Burn up allows increasing the output to the high limit of 21 0 mA and burn down allows decreasing the output to the low limit of 3 6 mA The burnout function works in the event of an error when the FAIL contact output closes nAMU CAL ENT nAMU PPM nAMU ENT E Er...

Page 43: ... 0 000 AL Lo PPM ENT 0 000 AL Lo PPM ENT ALL ALM 1 1 00 0 AL HI PPM HI ALM Lo ALM ENT 0 0 000 AL Lo PPM ENT 0 000 AL Lo PPM ENT ENT 1 100 0 AL HI PPM ENT 100 0 AL HI PPM ENT MODE To rEV Hold down for 2 seconds To Lo No concentration alarm is confirmed Return to ALM Return to ALM Return to ALM Return to ALM Enter the concentration alarm low limit value Enter the numerical value decimal point and un...

Page 44: ...T key Be sure to enter the sensor constant when replacing sensors With respect to the sensor constant the following five parameters are available ZE1 SP1 ZE4 SP4 and CON4 which are on the constant tag of the sensor Be sure to enter the right parameter Figure 6 8 shows a setting example These constants are specific to the sensor and remain the same for all operations With respect to the input metho...

Page 45: ...30 Entering 30 sec of smoothing factor Enter 30 and press the ENT key Return to SMoo MODE Hold down for 2 seconds Figure 6 9 Setting Smoothing Factor SMoo 6 1 9 Setting Multi Selector MLS This item is an option so you do not need to set it unless you specified the option code MS Operation Hold down the MODE key for 2 seconds select MLS with the keys and press the ENT key Set the relay contact to s...

Page 46: ... The sensor cell resistance value is displayed The unit is Ω If the value becomes larger than 1050 Ω oVER appears NOTE When the sensor is replaced the cell resistance value is not displayed It is displayed when calibration of something other than air is performed Figure 6 12 shows an example of displaying the cell resistance value CEL r MODE CAL ENT 56 1 CEL r PPM ENT To rEV Hold down for 2 second...

Page 47: ...ion is restricted to the ranges of O2 concentration as follows When the range is 1000 ppm or less 1 Zero gas is 8 FS or more 2 Span gas is less than 120 FS 3 Between zero and span of the smallest range must be more than 20 FS of the MANUAL range Example 1 Two points of 1 ppm and 3 ppm in the 10 ppm range Example 2 Two points of 20 ppm and 40 ppm in the 100 ppm range When the range is more than 100...

Page 48: ...t Enter the numerical value decimal point and unit Enter the numerical value decimal point and unit Wait for stabilization after sampling calibration gas Display the gas concentration at the calibration point Calibration successful Return to CAL Enter the gas concentration at zero point Wait for stabilization after sampling zero gas Display the gas concentration at zero point Enter the gas concent...

Page 49: ...cally approx 200 ms When you want to stop comm send the stop command CR The content of the data logging packet has the following meanings Table 6 2 Content of Data Data Content AAAA AAA Oxygen concentration value BBB Unit CCCC Error hexadecimal display DDDD Alarm hexadecimal display 1 Oxygen concentration value The oxygen concentration value is displayed in the AAAA AAA format and up to the three ...

Page 50: ...tput characters are displayed in hexadecimal format and Table 6 4 shows the error factors and output characters Table 6 4 Alarm Factor and Output Character List Output Characters Alarm Factors 0001 ALM1 Heater unstable temperature unstable 0002 ALM2 Sensor failure 0004 ALM3 Electromotive force EMF error 0008 ALM4 Asymmetrical voltage error 0010 ALM5 Calibration error 0020 ALM6 Sensor resistance va...

Page 51: ...uction gas flow rate and total discharge gas flow rate of the aspirator The air supply pressure to the aspirator shall be in the range between 65 and 100 kPaG Also maintain the air supply pressure at a certain value to prevent the pressure from fluctuating If the pressure fluctuates the suction flow rate fluctuates resulting in a fluctuation of measured data The allowable pressure fluctuation rang...

Page 52: ...MS3 MSI1 MSI2 MSICOM MSCOM MSI1 MSICOM MSI2 MSICOM MS OFF OPEN OPEN MS1 1st flow CLOSE OPEN MS2 2nd flow OPEN CLOSE MS3 3rd flow CLOSE CLOSE Solenoid valve Contact output for switching of measurement flow path 1st flow path 2nd flow path 3rd flow path Power supply OX400 terminal markings Contact output to the customer Output for measurement flow path data Note Note The following table shows the re...

Page 53: ...PPM ZEro PPM ZEro PPM 10 00 10 00 10 0 0 10 00 ENT MODE ENT 100 0 1000 100 0 1 000 0 1 9 0 9 8 0 9 10 00 10 00 Numerical value input Increment by pressing the key Decrement by pressing the key The 4th digit flashes The 3rd digit flashes The 2nd digit flashes The 1st digit flashes Decimal point and unit input The decimal point and the selected unit LED flash during input To 100 To 10 ppm Input is c...

Page 54: ...rt of the plug replace the fuse with a new one and push the fuse holder back in place Be sure to replace the old fuse with a correctly rated one If a replaced fuse burns out soon the circuit is likely to be defective Please contact our service department 7 2 Inspection in the Event of an Error If an error occurs the ERR ALM lamp on the front panel turns on An error alarm code is displayed on the s...

Page 55: ...or impedance cell resistance value became greater than 1 kΩ during calibration Prepare a replacement sensor ALM7 Oxygen concentration high low limit error The oxygen concentration became larger than the high low limits Change the high low limits as needed ALM8 Over range error The oxygen concentration became greater than 100 FS or became a negative value Change the range Re calibrate 7 2 2 Inspect...

Page 56: ...fficiently Not doing so may cause burn injuries 3 To remove the upper cover remove set screws at three points on the rear panel of the OX400 4 Slide the upper cover backwards and remove it upwards WARNING AVERTISSEMENT Rear panel Fan Sensor Heater Side panel When the upper cover has been removed you can see the heater sensor Remove the three screws and slide the upper cover backwards INLET OUTLET ...

Page 57: ...rom the heater side and remove it O ring Sensor Lead wire connector Lead wire connector Heater Heater 1 1 2 2 3 3 9 Pull out the holding plate 4 remove the ring 1 and pull the sensor out of the heater straightforward O ring Lead wire connector Heater 1 2 3 4 Figure 7 2 Removing Sensor 8th Edition Jan 10 2019 00 ...

Page 58: ...m the sensor front end It is recommended to replace the O ring with a new one O ring Lead wire connector Heater 5 3 6 Approx 3 mm Sensor Marking 13 mm 3 Insert the sensor into the connector and tighten the nut 3 firmly with fingers At this point make sure that the lead wire of the sensor is located in the upper right position Lead wire connector Sensor Heter Move the sensor back and forth to align...

Page 59: ...h two screws 7 Connect the lead wire connector of the sensor to the PCB board Lead wire connector Heater Sensor 7 Sensor constant tag 3 1 4 2 6 When the installation of the sensor is finished take a note of the sensor constant on the sensor constant tag attached to the sensor lead wire and then close the cover 7 Turn on the power and when HEAt appears and countdown starts enter sensor constant SEn...

Page 60: ...oximately 8 mm from the upper surface of the case Shake the case gently to fill the interstices of the activated carbon 5 If the removed felt filter D is dirty replace it with a new one Set felt filter D onto the activated carbon F so that the laminate surface faces activated carbon F 6 If cotton filter C is dirty replace it with a new one Set a 0 2 gram cotton filter onto felt filter D 7 Align O ...

Page 61: ...g in this order Insert the filter into the connector with the smooth side facing up Place the plate over it with the fine mesh side facing down With the snap ring pliers apply pressure to insert the snap ring and hold down and secure the filter and plate in place with the snap ring At this point make sure you attach the snap ring firmly in place so that the plate is secured enough that it cannot b...

Page 62: ...Smoothing factor 0 sec Non Note 7 6 1 8 Multi selector MLS 0 1 2 3 Flow path No 1 to 3 0 Non use 6 1 9 Note 1 Auto Range between 0 10 ppm 0 100 ppm 0 1000 ppm 0 1 0 10 and 0 100 Note 2 Calibration gas concentration input range 0 90 ppm to 12 00 35 00 to 100 0 Gas concentration can also be set from CAL calibration Note 3 ZEro input range 1 00 ppm to 100 0 Gas concentration can also be set from CAL ...

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Page 64: ...3WK 1 Aspirator G7010XA 1 Bushing G9612CK 1 Connector 3 K9643KC Panel Mounting Hardware Assembly K9643GM 1 Frame left side K9643GN 1 Frame right side Y9514EU 4 Screw 4 Heater Assembly 5 K9643KG 1 Sensor Assembly with O ring 6 K9643WR 1 O ring 7 A1113EF 1 Fuse 250V T3 15A 8 Line Filter K9643FB 1 Filter K9213FB 1 Plate Y9011EV 1 Snap Ring Retainer K9643ZE 1 Snap Ring Plier Tool to remove snap ring D...

Page 65: ... Description 1 K9643KH 1 Filter Assembly Rc1 4 K9643KJ 1 Filter Assembly 1 4NPT 2 K9643KK 1 Activated Carbon Filter Element Kit 15 times replacement 3 K9643KL 1 Filter Kit 5 times replacement 1 2 3 Cotton filter Felt filter Activated Carbon Filter Option code A ...

Page 66: ...3WK 1 Aspirator G7010XA 1 Bushing G9612CK 1 Connector 3 K9643KC Panel Mounting Hardware Assembly K9643GM 1 Frame left side K9643GN 1 Frame right side Y9514EU 4 Screw 4 Heater Assembly 5 K9643KG 1 Sensor Assembly with O ring 6 K9643WR 1 O ring 7 A1113EF 1 Fuse 250V T3 15A 8 Line Filter K9643FB 1 Filter K9213FB 1 Plate Y9011EV 1 Snap Ring Retainer K9643ZE 1 Snap Ring Plier Tool to remove snap ring D...

Page 67: ... Description 1 K9643KH 1 Filter Assembly Rc1 4 K9643KJ 1 Filter Assembly 1 4NPT 2 K9643KK 1 Activated Carbon Filter Element Kit 15 times replacement 3 K9643KL 1 Filter Kit 5 times replacement 1 2 3 Cotton filter Felt filter Activated Carbon Filter Option code A ...

Page 68: ...de modified P 7 7 Some revision of Subsection 7 4 How to Replace Activated Carbon Felt Filter and Cotton Filter for A activated carbon filter CMPL 11M10B01 02E revised to 2nd edition for A activated carbon filter Nov 2010 2nd Edition Style changed to S2 P i INTRODUCTION Caution mark added to Safety explanation P 2 1 Some revision of aspirator suction condition P 2 2 Some revision of power supply a...

Page 69: ...Blank Page n For further information go to our website http www yokogawa com an ...

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