YOKOGAWA Dpharp vigilantplant EJA110A User Manual Download Page 36

 

 

<Installation and Operating Precautions for TIIS Flameproof Equipment>

34

EX-B03E

Installation and Operating Precautions for TIIS Flameproof Equipment

Apparatus Certifi ed Under Technical Criteria (IEC-compatible Standards)

1. General

The following describes precautions on electrical apparatus of 

fl

 ameproof construction (hereinafter referred to as 

fl

 ameproof 

apparatus) in explosion-protected apparatus.
Following the Labour Safety and Health Laws of Japan, 

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 ameproof apparatus is subjected to type tests to meet either 

the technical criteria for explosionproof electrical machinery and 
equipment (standards noti

fi

 cation no. 556 from the Japanese 

Ministry of Labour) (hereinafter referred to as technical criteria), 
in conformity with the IEC Standards, or the “Recommended 
Practice for Explosion-Protected Electrical Installations in 
General Industries,” published in 1979. These certi

fi

 ed apparatus 

can be used in hazardous locations where explosive or 
in

fl

 ammable gases or vapours may be present.

Certi

fi

 ed apparatus includes a certi

fi

 cation label and an 

equipment nameplate with the speci

fi

 cations necessary for 

explosion requirements as well as precautions on explosion 
protection. Please con

fi

 rm these precautionary items and use 

them to meet speci

fi

 cation requirements.

For electrical wiring and maintenance servicing, please refer 
to “Internal Wiring Rules” in the Electrical Installation Technical 
Standards as well as “USER’S GUIDELINES for Electrical 
Installations for Explosive Gas Atmospheres in General 
Industry,” published in 1994.
To meet 

fl

 ameproof requirements, equipment that can be termed 

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 ameproof” must:

(1) Be certi

fi

 ed by a Japanese public authority in accordance 

with the Labour Safety and Health Laws of Japan and have 
a certi

fi

 cation label in an appropriate location on its case, 

and 

(2)  Be used in compliance with the speci

fi

 cations marked on its 

certi

fi

 cation label, equipment nameplate and precautionary 

information furnished.

2.  Electrical Apparatus of Flameproof Type of 

Explosion-Protected Construction

Electrical apparatus which is of 

fl

 ameproof construction is 

subjected to a type test and certi

fi

 ed by the Japanese Ministry 

of Labour aiming at preventing explosion caused by electrical 
apparatus in a factory or any location where in

fl

 ammable gases 

or vapours may be present. The 

fl

 ameproof construction is 

of completely enclosed type and its enclosure shall endure 
explosive pressures in cases where explosive gases or 
vapours entering the enclosure cause explosion. In addition, 
the enclosure construction shall be such that 

fl

 ame caused 

by explosion does not ignite gases or vapours outside the 
enclosure.
In this manual, the word "

fl

 ameproof" is applied to the 

fl

 ameproof 

equipment combined with the types of protection "e", "o", "i", and 
"d" as well as 

fl

 ameproof equipment.

3. Terminology

(1) Enclosure

An outer shell of an electrical apparatus, which encloses live 
parts and thus is needed to con

fi

 gure explosion-protected 

construction.

(2) Shroud

A component part which is so designed that the fastening of joint 
surfaces cannot be loosened unless a special tool is used.

(3)  Enclosure internal volume

This is indicated by:— the total internal volume of the 

fl

 ameproof 

enclosure minus the volume of the internal components essential 
to equipment functions.

(4)  Path length of joint surface

On a joint surface, the length of the shortest path through 
which 

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 ame 

fl

 ows from the inside to outside of the 

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 ameproof 

enclosure. This de

fi

 nition cannot be applied to threaded joints.

(5)  Gaps between joint surfaces

The physical distance between two mating surfaces, or 
differences in diameters if the mating surfaces are cylindrical.

Note:   The permissible sizes of gaps between joint surfaces, the path 

length of a joint surface and the number of joint threads are 
determined by such factors as the enclosure’s internal volume, 
joint and mating surface construction, and the explosion 
classi

fi

 cation of the speci

fi

 ed gases and vapours.

4.  Installation of Flameproof Apparatus

(1) Installation Area

Flameproof apparatus may be installed, in accordance with 
applicable gases, in a hazardous area in Zone 1 or 2, where 
the speci

fi

 ed gases are present. Those apparatus shall not be 

installed in a hazardous area in Zone 0.

Note:  Hazardous areas are classi

fi

 ed in zones based upon the 

frequency of the appearance and the duration of an explosive gas 
atmosphere as follows:
Zone 0:  An area in which an explosive gas atmosphere is present 

continuously or is present for long periods.

Zone 1:  An area in which an explosive gas atmosphere is likely to 

occur in normal operation.

Zone 2:  An area in which an explosive gas atmosphere is not 

likely to occur in normal operation and if it does occur it 
will exist for a short period only.

(2) Environmental Conditions

The standard environmental condition for the installation of 

fl

 ameproof apparatus is limited to an ambient temperature range 

from –20°C to +40°C (for products certi

fi

 ed under Technical 

Criteria). However, some 

fi

 eld-mounted instruments may be 

certi

fi

 ed at an ambient temperature up to +60°C as indicated 

on the instrument nameplates. If the 

fl

 ameproof apparatus are 

exposed to direct sunshine or radiant heat from plant facilities, 
appropriate thermal protection measures shall be taken.

5.  External Wiring for Flameproof Apparatus

Flameproof apparatus require cable wiring or 

fl

 ameproof metal 

conduits for their electrical connections. For cable wiring, 
cable glands (cable entry devices for 

fl

 ameproof type) to wiring 

connections shall be attached. For metal conduits, attach sealing 

fi

 ttings as close to wiring connections as possible and completely 

seal the apparatus. All non-live metal parts such as the enclosure 
shall be securely grounded.
For details, see the “USER’S GUIDELINES for Electrical 
Installations for Explosive Gas Atmospheres in General 
Industry,” published in 1994.

(1) Cable Wiring

•  For cable wiring, cable glands (cable entry devices for 

fl

 ameproof type) speci

fi

 ed or supplied with the apparatus 

shall be directly attached to the wiring connections to 
complete sealing of the apparatus.

•  Screws that connect cable glands to the apparatus are those 

for G-type parallel pipe threads (JIS B 0202) with no sealing 
property. To protect the apparatus from corrosive gases 
or moisture, apply non-hardening sealant such as liquid 
gaskets to those threads for waterproo

fi

 ng.

Summary of Contents for Dpharp vigilantplant EJA110A

Page 1: ...2 7 Low Voltage Directive 14 3 Installation 3 1 Mounting 15 3 2 Mounting the Diaphragm Seals 15 3 3 Diaphragm Seals Installation Consideration 16 3 4 Affixing the Teflon Film 17 3 5 Rotating Transmitt...

Page 2: ......

Page 3: ...Series PROFIBUS PA Communication Type IM 01C22T03 00E Regarding This Manual This manual should be passed on to the end user The contents of this manual are subject to change without prior notice All...

Page 4: ...de b Wiring The instrument must be installed by an expert engineer or a skilled personnel The procedures described about WIRING are not permitted for operators Please confirm that voltages between the...

Page 5: ...ich is out of design conditions Use of the product in question in a location not conforming to the standards specified by Yokogawa or due to improper maintenance of the installation location Failure o...

Page 6: ...1 Introduction 4 IM 01C22A01 01E 1 3 ATEX Documentation This is only applicable to the countries in European Union GB DK I E NL SF P F D S LT LV PL EST SLO H BG RO M CZ SK GR...

Page 7: ...1 Adapter 1 EJA210A EJA438W Option code T Teflon film 1 Fluorinated oil 1 EJA118W Option code T Teflon film 2 Fluorinated oil 2 EJA110A EJA120A EJA130A EJA310A EJA430A EJA440A 1 2 3 4 A B C D EJA115...

Page 8: ...sure exceed 50 kPa 0 5 kgf cm2 it is possible to break the sensor Proceed with caution when applying pressure 2 4 Installation of Explosion Protected Type In this section further requirements and diff...

Page 9: ...F and G environments Associated apparatus manufacturer s installation drawing must be followed when installing this apparatus The maximum power delivered from the barrier must not exceed 0 9 W Note a...

Page 10: ...B C D Class II Division 1 Groups E F G and Class III Division 1 Hazardous Locations Nonincendive for Class I Division 2 Groups A B C D Class II Division 2 Groups F G and Class III Hazardous Locations...

Page 11: ...ardous locations Note 1 For the installation of this transmitter once a particular type of protection is selected any other type of protection cannot be used The installation must be in accordance wit...

Page 12: ...E PRESSURE TRANSMITTER IS MADE OF ALUMINUM IF IT IS MOUNTED IN AN AREA WHERE THE USE OF ZONE 0 IS REQUIRED IT MUST BE INSTALLED SUCH THAT EVEN IN THE EVENT OF RARE INCIDENTS IGNITION SOURCES DUE TO IM...

Page 13: ...zed representative of Yokogawa Electric Corporation is prohibited and will void KEMA Intrinsically safe Certification Note 5 Special Conditions for Safe Use In the case where the enclosure of the Pres...

Page 14: ...Ambient Temperature 40 to 60 C Note 1 Electrical Data Ui 30 V Effective internal capacitance Ci 22 5 nF Effective internal inductance Li 730 H Note 2 Installation All wiring shall comply with local in...

Page 15: ...e last one figure of the year of production For example the production year of the product engraved in NO column on the name plate as follows is 2001 12A819857 132 The year 2001 2 180 8750 is a zip co...

Page 16: ...ssure of fluid should be applied under the normal operating condition The ambient temperature should be applied under the normal operating condition Please pay attention to prevent the excessive press...

Page 17: ...ter mounting bolt Mounting bracket Figure 3 3 Transmitter Mounting Vertical Impulse Piping Type U bolt S F0304 ai U bolt nut S Plate Adapter U bolt nut L Mounting bracket 50 mm 2 inch pipe U bolt L Fi...

Page 18: ...NT When measuring the liquid level of the tank the minimum liquid level zero point must be set to a level at least 50 mm above the center of the high pressure side diaphragm seal see Figure 3 2 3 Corr...

Page 19: ...19 ds Specific gravity of fill fluid at 25 C Fill fluid code A B C E D ds Specific gravity 1 07 0 94 1 09 1 90 to 1 92 dHg Specific gravity of the Mercury 13 6 at 25 C Wetted parts material code Fill...

Page 20: ...terminal box cover is locked by an Allen head bolt a shrouding bolt on CENELEC and IECEx flameproof type transmitters When the shrouding bolt is driven clockwise by an Allen wrench it is going in and...

Page 21: ...ctor Mounting Bolts After connecting the impulse piping tighten the process connector mounting bolts uniformly 4 Connecting the Transmitter and 3 Valve Manifold EJA110A A 3 valve manifold consists of...

Page 22: ...but not more than 45 below horizontal If the process fluid is steam or other condensing vapor the taps must be horizontal or above horizontal but not more than 45 above horizontal Gas Pressure taps Pr...

Page 23: ...g connections Before connecting the transmitter to the process study the transmitter installation location the process piping layout and the characteristics of the process fluid corrosiveness toxicity...

Page 24: ...isturbance in the pressure measurement Therefore the process piping must be routed so that any condensate or gas generated in the process piping will not accumulate in the pressure sensing assembly of...

Page 25: ...hen the cover can be opened by hand When a cover is closed it should be locked by a shrouding bolt without fail Tighten the shrouding bolt to a torque of 0 7 N m Shrouding Bolt Shrouding Bolt F0501 ai...

Page 26: ...i Flexible metal conduit Wiring metal conduit Tee Drain plug Apply a non hardening sealant to the threads for waterproofing Figure 5 5 Typical Wiring Using Flexible Metal Conduit 2 Flameproof Type Wir...

Page 27: ...Hazardous area Flameproof heavy gauge steel conduit Tee Drain plug Seal fitting Gas sealing device Flameproof flexible metal conduit Apply a non hardening sealant to the threads of these fittings for...

Page 28: ...lues The following parameters are the minimum settings required for operation Measuring range Output integral indicator mode Operation mode Output Status Setting at CPU Failure Set the burn out direct...

Page 29: ...vious settings Using the Transmitter Zero adjustment Screw Use a slotted screwdriver to turn the zero adjustment screw Turn the screw clockwise to increase the output or counterclockwise to decrease t...

Page 30: ...or make lagging to keep temperature within range Er 07 OVER OUTPUT Output is outside high or low range limit value Outputs high or low range limit value Check input and range setting and change them a...

Page 31: ...Sensor Trim 1 Zero Trim 2 Pressure 3 Lower Sensor Trim 4 Upper Sensor Trim 5 Sensor Trim Point 6 Clear snsr trim 1 Snsr temp 2 Amp temp 3 Sensor temp Unit 1 Static Pressure 2 Static Pressure Unit 1 P...

Page 32: ...to 32000 B40 MAX STAT P Maximum static pressure 6 B60 SELF CHECK Self diagnostic messages Same as A60 C SETTING Setting data Menu name C10 TAG NO Tag number 16 alphanumerics As specified when ordered...

Page 33: ...J11 ZERO DEV Manual zero adjustment J15 SPAN ADJ Manual span adjustment 10 00 to 10 00 0 00 J20 EXT ZERO ADJ External zero adjustment screw permission ENABLE INHIBIT J30 OUTPUT 4mA 4mA adjustment 10 0...

Page 34: ...ctric circuitry Intrinsically safe electrical apparatus generally comprise intrinsically safe apparatus installed in a hazardous location and a safety barrier associated apparatus installed in a non h...

Page 35: ...n 6 Wiring for Intrinsically Safe Circuits In intrinsically safe construction safety shall be maintained as an intrinsically safe system involving intrinsically safe apparatus and safety barriers conn...

Page 36: ...nless a special tool is used 3 Enclosure internal volume This is indicated by the total internal volume of the flameproof enclosure minus the volume of the internal components essential to equipment f...

Page 37: ...the equipment cover removed always use a gas detector to check that there is no explosive gas in that location If it cannot be checked whether an explosive gas is present or not maintenance servicing...

Page 38: ...ers Installation Manual Manual No IM 01C22A01 01E Edition Date Page Revised Item 1st Jan 2008 New publication 2nd Oct 2008 12 13 28 29 2 4 4 Change explosion protection marking for type n from EEx to...

Page 39: ...information in PDF format that is necessary for safe and effective operation of the product Microsoft MS DOS Windows and Windows NT are either registered trademarks or trademarks of Microsoft Corpora...

Page 40: ...70 SINGAPORE Phone 65 6241 9933 Fax 65 6241 2606 YOKOGAWA ELECTRIC KOREA CO LTD 14 1 Yangpyongdong 4Ga Youngdeungpo Gu Seoul 150 866 KOREA Phone 82 2 2628 6000 Fax 82 2 2628 6400 YOKOGAWA AUSTRALIA PT...

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